Zimmer MFS02-S-KHC-IL Installation And Operating Instructions Manual Download Page 9

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Zimmer GmbH • Im Salmenkopf 5 •



77866 Rheinau, Germany •



+49 7844 9138 0 • www.zimmer-group.com

DDOC01932 / -

INSTALLATION AND OPERATING INSTRUCTIONS:

MFS02-S-KHC-IL

EN / 2023-07-07

11 Commissioning

The product can either be operated in analog mode or with IO-Link. To switch from IO-Link operation to analog operation,

the I/O-Link connection and the sensor power supply must be separated.

11.1.1 Commissioning the product without IO-Link

NOTICE

During manual teach-in, the

Out-of-Range

display is active. The value 11 V is displayed if the magnet leaves the

measuring range in a positive direction or leaves at the side of the mounting screw, and 10.5 V is displayed if the

magnet leaves the measuring range in a negative direction or at the side of the line.

NOTICE

If switch points are defined before complete teach-in, they will change their position during teach-in.

►

Move the piston at least 5 times over the entire stroke to teach the sensor completely for the measuring range.

The highest degree of accuracy is achieved via complete teach-in.

11.1.2 Commissioning the product with IO-Link

NOTICE

The associated IODD in the corresponding version must be used for operation with IO-Link.

►

Download the IODD from our website.

NOTICE

If switch points are defined before complete teach-in, they will change their position during teach-in.

►

Move the piston at least 5 times over the entire stroke to teach the sensor completely for the measuring range.

The highest degree of accuracy is achieved via complete teach-in.

►

In order to accelerate teach-in, perform the

Application reset

Reset factory settings

Reset trained algorithm parameter

function after installation via IO-Link.

In so doing, then approx. only two complete piston strokes are required for sufficient accuracy.

11.1.2.1

Influencing the measuring range

INFORMATION

Monotony violations in the fringe areas can lead to incorrect position detection. The maximum possible

measuring range of the sensor is determined to prevent this.

The measuring range can be output via the

Index 16512 (0x4080)/MDC Descr, Subindex 1 (0x01)/Lower Limit

and

Subindex

2 (0x02)/Upper Limit

The measuring range can be influenced by the

Index 265 (0x109)/Position noise limit for application range

•

The smaller the value, the smaller the measuring range and thus the better the performance.

•

The higher the value, the higher the measuring range and thus the worse the performance.

Summary of Contents for MFS02-S-KHC-IL

Page 1: ...www zimmer group de INSTALLATION AND OPERATING INSTRUCTIONS Magnetic field sensor with IO Link and analog output MFS02 S KHC IL DDOC01932 THE KNOW HOW FACTORY ...

Page 2: ...hing in switch points 10 11 1 1 Dynamic teach in 10 11 1 2 Manual teach in 11 11 2 Resetting switch points 11 11 3 Process data structure 13 11 3 1 General functions 13 11 4 Setting options via IO Link 14 11 4 1 Locking the Teach in button 14 11 4 2 Resetting settings 15 11 4 3 Setting the position offset 16 11 4 4 Teaching in two or three switch points dynamically 16 11 4 5 Teaching in up to eigh...

Page 3: ... 8 Number of cycles 24 11 5 9 Total piston travel 24 11 5 10 Operating hours 24 11 5 11 Power on and power off cycles 24 12 Operation 25 12 1 LED display during operation 25 13 Error diagnosis 26 14 Maintenance 26 15 Decommissioning disposal 26 16 Declaration of Conformity 27 17 Appendix 28 17 1 IO Link supplement 28 17 1 1 Device features 28 17 1 2 Physical layer 28 17 1 3 Process data 28 17 1 4 ...

Page 4: ... these notices can lead to serious injury or even death You absolutely must comply with the described measures for avoiding these dangers Ö The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can cause serious injury or damage to health You absolutely must comply with the d...

Page 5: ...be performed by qualified personnel Before working with the product read the document in its entirety and make sure that you have understood everything Observe country specific accident prevention regulations and the general safety notices The following qualifications are a prerequisite for performing various types of work on the product 4 1 Electricians Electricians are able to perform work on el...

Page 6: ...ostic data can be recorded and output 1 Mounting screw 2 Middle of the sensor 3 Sensor head 4 LED display MR measuring range 5 LED display PWR power 6 LED display unlabeled 7 Teach in button 8 Operating element 1 2 3 4 5 8 6 7 5 1 Detection range The product is designed to detect positions in a range of 50 mm The starting point for this range is marked with arrows on the sensor head This point has...

Page 7: ...he measuring range the value 32760 and or 32760 is displayed If the field strength is no longer sufficient the value 32764 is displayed 7 Technical data INFORMATION You can find the information in the technical data sheet on our website This data varies within the series depending on the specific design Please contact Zimmer Customer Service if you have any questions 8 Transportation storage prese...

Page 8: ...the supply voltage Push the sensor into the C groove from above with the mounting screw pointing to the side Position the sensor in the middle of the range of movement of the piston to ensure optimum performance Ö When the magnet is located in the measuring range the power LED display PWR lights up green and the measuring range LED display MR lights up yellow Turn the sensor by 90 so that the moun...

Page 9: ...ociated IODD in the corresponding version must be used for operation with IO Link Download the IODD from our website NOTICE If switch points are defined before complete teach in they will change their position during teach in Move the piston at least 5 times over the entire stroke to teach the sensor completely for the measuring range Ö The highest degree of accuracy is achieved via complete teach...

Page 10: ...de gripping NOTICE The pistons must be operated at a speed of 0 025 m s for dynamic teach in INFORMATION The sensor detects the movement stops and defines the positions as switch points The initial position of the piston is not detected as a stop and thus not taken into account as a switch point In order for the sensor to detect the positions as different switch points they must have a distance of...

Page 11: ...the attempt fails repeat the process until the switch point has been detected Ö If the switch point was detected by the sensor the PWR LED display lights up green and the MR LED display lights up yellow while the magnet is located within the measuring range Ö The position is confirmed and saved and the Teach menu closes Press the Teach in button three times for approx 0 5 seconds to teach in anoth...

Page 12: ...Exit Teach menu without changes No stopping points found Exit Teach menu without changes Confirm end position 0 V and leave manual teach Confirm end position 10 V and leave manual teach s s si f fi f f fi 1x Reset menu 0 s 1 s 1 2 s 3 s 5 s Time End positions can only be taught in separately The menu closes after teaching in an end position You must re open the menu to teach in the second end posi...

Page 13: ...t offset 16 Byte 1 Bit 23 Bit 22 Bit 21 Bit 20 Bit 19 Bit 18 Bit 17 Bit 16 Description Measurement value Subindex 1 Data type Integer 16 Bit offset 8 Byte 2 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Description Scale Subindex 2 Data type Integer 8 Bit offset 7 6 5 4 3 2 1 0 Byte 3 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description Qint X Alert Subindex 3 4 5 6 7 8 9 10 Data ty...

Page 14: ...et power cycles counter Reset actuator cycles counter Reset total actuator travel Reset all actuator diagnostics parameters Application reset Reset trained algorithm parameter Setting the position offset Teaching in 2 or 3 switch points dynamically Teaching in up to 8 switch points manually Selecting the switch point mode Inverting the switch point logic Setting the switch point hysteresis Setting...

Page 15: ...ount 4374 0x1116 Total actuator travel Index 2 0x02 System Command Value 228 The command Reset all present alerts resets all alert notifications The command can be executed via Index 2 0x02 System Command Value 229 The command Reset operating hours counter can be executed via Index 2 0x02 System Command Value 228 The following indices are reset 4356 0x1104 Operating hours Subindex 2 0x02 Since las...

Page 16: ...f the sensor detects two movement stops the Move Value 130 mode is used automatically via Subindex 2 0x02 Switchpoint Mode If the sensor detects three movement stops the Grip Value 131 mode is used automatically via Subindex 2 0x02 Switchpoint Mode 11 4 5 Teaching in up to eight switch points manually INFORMATION For manual teach in the switch points can have a smaller distance to each other than ...

Page 17: ...sis 2 1 25 mm 25 mm ON OFF 25 mm ON ON ON OFF OFF ON OFF 25 mm ON ON ON ON OFF Qint SP1 Qint SP1 1 Movement direction of piston 2 Hysteresis Window mode In this mode the switch points 1 and 2 define a window in which the signal is continuously high The switch point hysteresis is located symmet rically around the switch points When the piston moves in the positive direction or in the direction of t...

Page 18: ...tion the signal remains high as long as both switch points have passed again 1 2 25 mm Qint SPy 25 mm ON OFF 25 mm ON ON OFF OFF OFF ON OFF 25 mm ON ON ON ON OFF Qint SPx Qint SPy Qint SPx 1 Movement direction of piston 2 Switch range Cylinder switch mode In this mode the signal is high within the switch point width and within the hysteresis that follows the switch point in the negative direction ...

Page 19: ...nsor detects the piston status v 0 two times during teach in two switch points are defined Qint 1 always remains in the direction of the line Qint 2 always remains in the direction of the mounting screw It makes no difference as to which position is first moved During teach in During operation v 0 v 0 v 0 1 v 0 1 v 0 1 Qint2 2 Qint1 ON OFF ON OFF v 0 v 0 v 0 or v 0 v 0 v 0 v 0 Qint2 Qint1 Qint1 ON...

Page 20: ...osed without object idle Qint 2 gripper open with object object Qint 3 gripper closed without object noobject During teach in Outside gripping idle object idle noobject idle v 0 1 v 0 1 2 v 0 1 2 3 v 0 Qint3 Qint2 Qint1 v 0 The starting point is not detected as a position First position Second position Third position Switch points are assigned to the positions Inside gripping object idle noobject ...

Page 21: ...Qint1 ON v 0 v 0 Qint2 ON v 0 or v 0 Qint OFF 6 5 v 0 v 0 v 0 or v 0 Qint OFF Qint OFF Qint OFF Qint1 ON v 0 v 0 Qint3 ON v 0 Qint OFF v 0 or v 0 Qint OFF v 0 or v 0 Qint OFF v 0 or v 0 Qint OFF Qint1 ON v 0 Qint1 ON v 0 4 6 v 0 v 0 v 0 or v 0 Qint OFF Qint OFF Qint OFF Qint OFF v 0 Qint3 ON v 0 Qint3 ON v 0 or v 0 Qint OFF Qint OFF Qint OFF v 0 Qint1 ON v 0 v 0 Qint3 ON v 0 v 0 or v 0 4 6 Qint3 Q...

Page 22: ...esponds to the switch point width for manual teach in After dynamic teach in the switch point tolerance is 1 mm This tolerance can be adjusted in increments of 10 µm for the Move and Grip modes via Index 171 0xAB Switchpoint tolerance 11 4 11 Determining the switch point width The switch point width for manual teach in corresponds to the switch point tolerance for dynamic teach in After manual tea...

Page 23: ...roke is output in mm via Index 4372 0x1114 Actuator travel 11 5 2 Cycle time The duration of the last cycle is output in ms via Index 4380 0x111C Cycle time One cycle corresponds to two strokes i e from the start position to the end position and from the end position back to the start position The start position is located on the side of the line the end position on the side of the mounting screw ...

Page 24: ... of cycles The number of cycles is output via Index 4382 0x111E Cycle count One cycle corresponds to two strokes i e from the start position to the end position and from the end position back to the start position The start position is located on the side of the line the end position on the side of the mounting screw The value is only saved every 100 cycles If the power supply is interrupted e g a...

Page 25: ...s LED display unlabeled LED display PWR power LED display MR measuring range Signal Meaning Signal Meaning Signal Meaning Analog output LED display does not light up No function during operation LED display flashes Power supply is present LED display lights up Magnet is in the measuring range LED display does not light up Magnet is outside of the measuring range IO Link LED display flashes IO Link...

Page 26: ...d any switch points during dynamic teach in Piston speed is too low Increase the speed of the piston or teach the sensor in manually Sensor does not switch End of measuring range is not detected Switch points move Sensor has not been taught in completely Move the piston at least 5 times over the entire stroke to teach the sensor in completely 14 Maintenance Operation of the product is maintenance ...

Page 27: ...k and analog output Type designation MFS02 S KHC IL conforms to the requirements of the 2014 35 EC directive in its design and the version we put on the market The following harmonized standards have been used DIN EN IEC 60947 5 2 Low voltage switchgear Part 5 2 Control units and switch elements proximity switches DIN EN IEC 63000 Technical documentation for evaluating electrical and electronic eq...

Page 28: ...vice s max current consumption inclusive load current shall not exceed the master port s max output power current SIO Modus yes Min Cycle Time 1 0 ms Baudrate2 COM3 Process Data Length IN 4 Byte IODD version V3 01 Valid for IO Link version 1 1 0 17 1 3 Process data Record 4 Byte Bitoffset Byte 0 Measurement value 31 30 29 28 27 26 25 24 Type Subindex Integer 16 Bitoffset 16 Byte 1 Measurement valu...

Page 29: ...0 Vendor Name String 64 Byte ro Zimmer GmbH The vendor name that is assigned to a Vendor ID 17 0x11 Vendor Text String 64 Byte ro www zimmer group com Additional information about the vendor 18 0x12 Product Name String 64 Byte ro MFS Complete product name 19 0x13 Product ID String 64 Byte ro MFS02 S KHC IL 20 0x14 Product Text String 64 Byte ro Magnetfeldsensor mit IO Link und Analogausgang 21 0x1...

Page 30: ...P2 SUCCESS 3 SP12 SUCCESS 4 WAIT FOR COMMAND 5 BUSY 7 ERROR 2 0x02 Flag SP1 TP1 Bit 4 1 Bit ro false true false 3 0x03 Flag SP1 TP2 Bit 5 1 Bit ro false true false 4 0x04 Flag SP2 TP1 Bit 6 1 Bit ro false true false 5 0x05 Flag SP2 TP2 Bit 7 1 Bit ro false true false 60 0x3C Qint 1 SP1 SP2 Record 4 Byte rw 1 0x01 SP1 Bit 16 16 Bit rw 0 Setpoint 1 2 0x02 SP2 Bit 0 16 Bit rw 0 Setpoint 2 61 0x3D Qin...

Page 31: ...ion UInt 8 Bit rw 36 0 Deactivated 36 Qint 2 170 0xAA Switchpoint width x10μm Record 16 Byte rw Switchpoint width 1 0x01 Qint 1 width Bit 112 16 Bit rw 200 0 1000 x10μm 2 0x02 Qint 2 width Bit 96 16 Bit rw 200 0 1000 x10μm 3 0x03 Qint 3 width Bit 80 16 Bit rw 200 0 1000 x10μm 4 0x04 Qint 4 width Bit 64 16 Bit rw 200 0 1000 x10μm 5 0x05 Qint 5 width Bit 48 16 Bit rw 200 0 1000 x10μm 6 0x06 Qint 6 w...

Page 32: ...Float 8 Byte ro ms 4381 0x111D Dwell time ms Record 4 Byte ro 1 0x01 Start position Bit 32 4 Byte ro Format Float m s 2 0x02 Start position Bit 0 4 Byte ro Format Float m s 4382 0x111E Cycle count sum UInt 32 Bit rw 4398 0x112E Reset actuator diagnostics parameters UInt 8 Bit ro 1 Reset total actuator travel 2 Reset actuator cycles 255 Reset all actuator diagnostics parameters DD reset the device ...

Page 33: ...tion Record 4 Byte rw 1 0x01 Switchpoint Logic Bit 24 8 Bit rw 0 0 Not inverted 1 Inverted 2 0x02 Switchpoint Mode Bit 16 8 Bit rw 0 0 Deactivated 1 Single Point Mode 2 Window Mode 3 Two Point Mode 129 Cylinder Switch Mode 3 0x03 Switchpoint Hysteresis Bit 0 16 Bit rw 70 10μm 16388 0x4004 Qint 5 SP1 SP2 Record 4 Byte rw 1 0x01 SP1 Bit 16 16 Bit rw 0 Setpoint 1 2 0x02 SP2 Bit 0 16 Bit rw 0 Setpoint...

Page 34: ...t range 3 0x03 Upper Limit Bit 24 32 Bit ro 2500 2147482880 2147482880 Permissible values for the Detection range Lower value measurement range 3 0x03 Unit code Bit 8 16 Bit ro 1010 1010 Distance m 4 0x04 Scale Bit 0 8 Bit ro 5 128 127 Range shifting 10 scale 17341 0x43BD FW Password String 16 Byte wo 17342 0x43BE HW ID Key String 32 Byte ro 17343 0x43BF Bootmode Status UInt 8 Bit ro 0 Bootloader ...

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