Zhejiang Qianjiang Motorcycle RKV 200, Service Manual, Page: 106 / 171

106
Clean the opening on the body opening with dust rag.
The steel bowels of the upper and lower bearings are removed by means of special tool.
7. 5. 3 Installation
Apply grease onto the steel bowel of bottom bearing and
confirm the number of steel balls (23 balls).
The steering handlebar is non-turnable (to prevent the
steel balls from falling) and then install the steering
handle.
Support the steering handle, apply grease onto steel
bowel of the top bearing and confirm the number of
steel balls (19 balls).
Apply grease onto the top housing washer.
Rotate the steering handle left and right so that steel
balls are contacted and mated with each other
closely.
Tool:
Fixing nut wrench
Turn the front fork left and right to confirm its smoothness and it is not loosened.
Procedures:
Installation must be initiated in the reverse sequence of disassembly.
To install the front fork, tighten the clamping bolt firstly.
Make sure that the fork end is flushed with handle head.
Tighten the clamping bolt (lower interconnecting plate) (11)
and tightening bolt of steering stem (18).
*Note: See P92 of this manual for assembly and disassembly of QJ200-2A front fork.