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Zetor FORTERRA HSX Series, Operator'S Manual, Page: 10 / 222

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Zetor FORTERRA HSX Series Operator'S Manual Download Page 10

Urea (urea solution AUS 32) ...........................................................................................................................  
Tractor greasing scheme .................................................................................................................................  
Safety instructions for lubrication of the tractor ...............................................................................................  
Solid front drive axle ........................................................................................................................................  
Suspension front drive axle .............................................................................................................................  
Hitch for a single-axle semi-trailer ...................................................................................................................  
Front three-point hitch .....................................................................................................................................  
Three-point hitch ..............................................................................................................................................  
Hitch mouth for a trailer ...................................................................................................................................  
Technical maintenance of the tractors after a general overhaul of the main groups  .....................................  

Maintenance instructions ..................................................................................................................................  

Opening the hood ............................................................................................................................................  
Checking the oil level in the engine .................................................................................................................  
Draining oil from the engine.............................................................................................................................  
Filling the engine with oil .................................................................................................................................  
Replacement of carter exhaust oil separator filter element .............................................................................  
Replacing the fuel filter element  .....................................................................................................................  
Bleeding the fuel system .................................................................................................................................  
Dry air cleaner maintenance instructions  .......................................................................................................  
Recovery of the mainair cleaner element  .......................................................................................................  
Replacing the safety element of the air cleaner  .............................................................................................  
Reassembly of the air cleaner elements  ........................................................................................................  
Bleeding the hydraulic circuit of the hydrostatic steering  ...............................................................................  
Replacing the hydrostatic steering hoses  .......................................................................................................  
Replacing coolant  ...........................................................................................................................................  
Check and replacement of oil in gear box .......................................................................................................  
Draining and checking holes  ..........................................................................................................................  
Checking the oil in gearbox  ............................................................................................................................  
After draining oil  ..............................................................................................................................................  
Replacement of the transmission oil cleaner element with hydraulic pump suction filter  ..............................  
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard .......................  
Filling, controlling and draining hole of oil of front drive axle ...........................................................................  
Filling, controlling and draining hole of oil of front wheels reducers ................................................................  
Front PTO  .......................................................................................................................................................  
Carbon filter installation instructions ................................................................................................................  
Cleaning the heating filters ..............................................................................................................................  
Air filter with active carbon  ..............................................................................................................................  
Air-conditioning maintenance  .........................................................................................................................  
Draining condensate from the air reservoir  ....................................................................................................  
Checking the air systems for leaks  .................................................................................................................  
Working pressure of air brakes  ......................................................................................................................  
Maintenance and treatment of tyres  ...............................................................................................................  
Recommended inflation values of the front wheel tyres  .................................................................................  
Tyres for driving wheels  ..................................................................................................................................  
Storing the tractor ............................................................................................................................................  
Diesel particle filter maintenance  ...................................................................................................................  

Adjustment ..........................................................................................................................................................  

Flat belt drive tension of accessories ..............................................................................................................  
Bleeding the brake system of the tractor  ........................................................................................................  
Bleeding the rear brake system  ......................................................................................................................  
Bleeding of the brakes of the front wheels ......................................................................................................  
Bleeding of the pressure air brake system for trailers .....................................................................................  
Deaeration of the trailer hydraulic brakes ........................................................................................................  
Foot brake check  ............................................................................................................................................  
Foot brake adjustment  ....................................................................................................................................  
Parking brake adjustment  ...............................................................................................................................  
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer ..................................................  
Adjusting the bowden cable.............................................................................................................................  

Main technical parameters ................................................................................................................................  

Main tractor's parameters (mm) ......................................................................................................................  
Technical data of engines ................................................................................................................................  
Permitted maximum load of front axle (kg) ......................................................................................................  
Permitted maximum load of rear axle (kg) ......................................................................................................  

9

Summary of Contents for FORTERRA HSX Series

Page 1: ...FORTERRA HSX 120 130 Tractor is Zetor Since 1946 140 120 130 140 OPERATOR S MANUAL 2 2018...

Page 2: ...and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work If you observe the rules of tractor operation and maintenance and driving safety your new trac...

Page 3: ...2...

Page 4: ...oling system Trailer brakes Hydrostatic steering Air cleaner Cab filtration Hitches Inspection of fouling of coolers After work with front implements and in case of cooler clogging Tyres and wheels Sh...

Page 5: ...el tank drain plug Urea tank Instrument panel Instrument panel signal lamps Instrument panel instruments Instrument panel buttons Display description Display change of display Display display of air p...

Page 6: ...eating Error signalling Indication of the limitation of the engine power and engine revolutions Signalling errors in the system of additional treatment of exhaust gases Diesel particle filter Filter o...

Page 7: ...ng and disconnecting quick couplings of trailer hydraulic brakes The socket for connection of the electrical installation of the trailer or semi trailer Stopping the tractor manual brake Stopping the...

Page 8: ...ulic drives Hydraulic distributor of the outer hydraulic circuit Description of the functions of individual positions of control levers of the hydraulic distributor Rear outlets of the outer hydraulic...

Page 9: ...rvice information Accumulator battery Battery disconnector Accumulator battery maintenance Alternator Alternator maintenance Electric installation overload Fuse panels Checking the adjustment of the f...

Page 10: ...pump suction filter Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard Filling controlling and draining hole of oil of front drive axle Filling controlling...

Page 11: ...mbinations of wheels for tractors Power Performance on rear PTO shaft Lifting force of the three point hitch Tensile force Speed of tractor with engine revolutions of 2 200 rpm and parameter of rear w...

Page 12: ...ber 4 Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below Tractor type Trac...

Page 13: ...The right left front and back indications refer to the driving direction of the tractor F11N003 LOCATION OF SERIAL NUMBERS 12...

Page 14: ...e tractor mounted in the production site on the customer s request This symbol is used to indicate the parts of the instructions for use related only to the models equipped with the diesel particulate...

Page 15: ...in the perfect condition all the time z Driving downhill without an engaged gear is forbidden z Switching the reversing lever at a speed over 10 km h is forbidden z Pay special attention when driving...

Page 16: ...ied in the technical certificate of the tractor z Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine implement z Before putt...

Page 17: ...against rozjet m clutch is disengaged remove the key from the switchbox and lock the cabin With stopped engine only z All work connected with refuelling cleaning lubricating and adjusting the tractor...

Page 18: ...the end of their service life you must observe relevant provisions of valid acts and implementation directives of these acts of the country where the tractor is used The last seller of the tractor is...

Page 19: ...n the tractor thoroughly from chemically aggressive substances and neutralize them after the termination of the work according to the manufacturer s instructions Driver s seat If the driver s seat is...

Page 20: ...ons of the construction The following table presents the results of the measurement on the test bench according to the Commission Delegated Regulation EU No 1322 2014 Annex XIV The value a wS is a mod...

Page 21: ...PS conditions Tractors ZETOR supplied already from production with front end loader are equipped with cab roof according to point 2 From safety reasons series ZETOR tractors supplied without front end...

Page 22: ...bserve special instructions related to accidents prevention and general rules related to technical safety la bour medicine labour hygiene and regulation defining operation on roads z The manufacturer...

Page 23: ...an be mounted to ZETOR tractors In case of additional assembly of further tractor equipment for working in the woods full responsibility is borne by the supplier and manufacturer of the protective str...

Page 24: ...l dip stick check the oil quantity in the engine and then check the connection of the engine lubrication system for leaks Maintain the oil level between the dipstick marks XF_02_193 Check the connecti...

Page 25: ...ler F14N028 If the air cleaner is heavily clogged with dirt this condition is indicated by a sensor that lights up an indicator on the dashboard PHS18N053 Check and if necessary clean the cab ventilat...

Page 26: ...ront implements Check the connections of the external hydraulic circuit of the control of the front three point hitch for leaks Clogging of the coolers Release and slide the cooler to the left side of...

Page 27: ...the engine check whether the hydrostatic steering failure engine lubrication and charging indicators have gone off Verify the function of the hydraulic steering circuits and check them for leaks F18N...

Page 28: ...etting on and getting off the tractor Pay increased attention in the area of gear shifting lever and manual throttle lever Safety cabin is equipped with toned glass F11N039 Door can be opened from the...

Page 29: ...ion between the mounted tools with maximum lifting of rear three point hitch and open rear window In case of collision we recommend to work with a closed window C15N025 The window is secured in the pa...

Page 30: ...ed Therefore always close the cover when driving through or parking in places with a reduced internal diameter C15N026 Pull out the adjustable screen of the front window 1 by pulling the hand rail in...

Page 31: ...placed in the rear part of the cabin behind the driver s seat F31 Another shelf is placed on the right mudguard Before the drive or starting the work adjust rear view mirrors so that they enable to m...

Page 32: ...of aggregated tools placement Pull to protrude the part of sealing of rear window in upward direction Put the aggregated tool control through the originated hole Insert cabelling or Bowden controls t...

Page 33: ...6 The armrest height locking adjustment release the controller to adjust the height of the armrest tighten the controller to lock the armrest position 7 The seat vibration absorption setting move the...

Page 34: ...wheel enables variable setting of position of the steering wheel both in terms of angle and height Height setting of steering wheel The setting is done by protrusion or retracting the steering wheel...

Page 35: ...PTO shaft operation speed switch more in chapter AGRICULTURAL MACHINE DRIVE F18N007 The windscreen wiper switch is located on the right pillar of the cab The two speed windscreen wiper motor is contro...

Page 36: ...sition The maximum running time of the washer pump is 20 seconds The front wiper automatically wipes the windscreen when washer is used The time of wiping depends on the length of the washer operation...

Page 37: ...hydraulic control panel more in the chapter ELECTRO HYDRAULIC 3 Multiplier selector switch more in the chapter RUNNING OPERATION 4 Differential lock switch more in the chapter RUNNING OPERATION 5 Fron...

Page 38: ...ng light switch The warning light function is signaled by the flashing indicator on the dashboard f work light switch off on Turning the work lights on is indicated by the illuminated symbol on the sw...

Page 39: ...The dipped beam of the tractor can be switched between the dimmed lights in the bonnet a and the dimmed lights on the tractor cab b by using the switch Only use the dimmed light on the tractor cab b w...

Page 40: ...lled via the key is disconnected The key can be removed S43 The voltage is connected to all the equipment excluding starter The key is in this position with the engine running S44 Starter and supply o...

Page 41: ...vers a idle run b maximum supply The lever enables to set engine revolutions in the whole range a to b C15N054 1 travel clutch pedal 2 foot brake pedals joint by a catch 3 throttle pedal F13BN008 ACQU...

Page 42: ...fting lever 1 button for disengaging clutch on the head of gear shifting 2 buttons of shifting individual gears of multiplier FH12N037 Reversing speeds can be shifted only by means of reversing lever...

Page 43: ...of agricultural machines F15N033 Is placed in the upper part of right mudguard A detailed description of control and function of integrated hydraulic switchboard of external hydraulic circuit follows...

Page 44: ...actor is shutdown for longer time it is necessary to charge the battery at least once in three months due to battery auto discharge Attention When the engine is switched off the control unit of the en...

Page 45: ...n F13BN009 a heating valve closed b heating valve opened F_02_16_a 0 ventilator off 1 slowly run of ventilator 2 medium run of ventilator 3 maximum run of ventilator F_02_16_b Do engagement and diseng...

Page 46: ...1N009 Proceed accordingly 1 Turn the heating valve control A to the position on the right fully opened heating valve 2 Set air circulation in cabin control D to the position of inner circulation 3 Sel...

Page 47: ...ctive carbon the recirculation controller should be in position air is drawn into from the outside and the fan controller should be in the position fan maximum work to create overpressure in the cabin...

Page 48: ...the angle of approx 45 towards the windshield Direct the side outlets 2 under the angle of approx 45 to the cab corners After defrosting of the front windshield direct the side outlets to the side gla...

Page 49: ...essed air DANGER Replace the active carbon filter every 200 hours or 36 months date of production is given on the filter If you happen to smell pesticides in the cabin replace the filter immediately a...

Page 50: ...29 Plug for draining dirt and fuel off the fuel tank is in its bottom H800 Add only urea Other media even a small amount e g diesel oil lead to the destruction of the system If e g diesel oil was load...

Page 51: ...NOTES 50...

Page 52: ...differential closure More information in chapter DRIVING 20 green signal lamp for connection of the front axle drive More information in chapter DRIVING 21 red signal lamp of a failure in the hydrosta...

Page 53: ...ument panel buttons P18N041 A reset button exit from menu of the instrument panel B enter button entry to menu of the instrument panel item selection confirmation in the instrument panel menu C button...

Page 54: ...r pressure system 8 air pressure in the tractor s air pressure system 9 the information display part 10 name of the on screen menu 11 maintenance interval display disabled DPF regeneration display 12...

Page 55: ...or since the last reset of the value 3 total distance covered the value cannot be reset 4 distance covered by the tractor since the last reset of the value P18N043 1 urea consumption 2 degree of the D...

Page 56: ...046 There are data regarding automatic switching off of the rear PTO shaft more information in the chapter Power of Agricultural Machines PHS18N020 There are data regarding automatic shifting of the t...

Page 57: ...ld indicating the number value of air pressure in the air pressure system of the tractor When the air pressure is lower than 4 5 bar the background of the field is red when the air pressure is higher...

Page 58: ...al brake Display service menu If the tractor is not braked by a manual brake a warning is displayed on a display letter P in a circle and at the same time a sound signal is heard See the chapter Drivi...

Page 59: ...The warning regarding an approaching maintenance date service interval is displayed if there are less than 25 operating hours remaining to the planned maintenance The maintenance symbol 1 is shown on...

Page 60: ...elect the calibration item indicated with the arrow 1 Press the button B to enter the calibration menu Use the buttons C and D to select the service item indicated with the arrow 2 Press the button B...

Page 61: ...work and contact the service centre C Serious defects of the system The display cannot be switched to another screen The state is indicated by the signal lamp If this situation occurs stop the tractor...

Page 62: ...clutches Spring loaded front driving axle System of treatment of exhaust gases Systems facilitating start of the engine 1 The symbol of the defect significance 2 Node of the tractor where the defect a...

Page 63: ...ou want the listing of defects to be displayed press the button B to enter the screen displaying the listing of defects for the selected tractor node 3 the listing of defects of the selected tractor n...

Page 64: ...97 Press the button B to enter the service menu a use the buttons C and D to select the item Display settings press the button B to enter the screen with the display settings menu b the display settin...

Page 65: ...intensity of the display backlight The change of the backlight in percentage is indicated above the slider 3 100 percent is maximum backlight and 0 is minimum backlight Press the button B to confirm...

Page 66: ...ity of the lighting around the tractor when the day and night display backlights are automatically switched The change of the backlight in percentage is indicated above the slider 4 Press the button B...

Page 67: ...ttons to select Calibration press B button to enter the Calibration Menu screen 1 Calibration of the travel speed 2 Resetting service intervals 2 Use the C and D buttons to select the desired function...

Page 68: ...value stored during the last calibration of the travel speed press the button B to enter the next screen d The screen with the prompt to travel 100 m is displayed press the button B to start the calib...

Page 69: ...the processed area 3 end of the recording of the processed area 4 delete the recorded processed area for the selected user 5 delete the recorded processed area for all users The processed area displa...

Page 70: ...t values of the aggregation width can be changed for each user Enter the aggregation setting menu for the selected user Use the buttons C and D to select the aggregation that you can change and press...

Page 71: ...d area menu you use the buttons C and D to select the item 3 and press the button B to end the record of the processed area the item is marked by the tick If you start the record of the processed area...

Page 72: ...panel on the main screen a If the urea level is higher than 50 it is displayed as OK on the instrument panel If the amount is below 50 the real amount of urea in percentage is displayed b Small amoun...

Page 73: ...d stop the engine and contact the service centre If high temperature of cooling liquid is indicated warning the reaction of the system is reduced engine power by 25 High oil temperature in the gearbox...

Page 74: ...form replacement of the oil filter cartridge of the gearbox distributor see chapter Maintenance Guidelines C caution perform immediate replacement of the oil filter cartridge of the gearbox distributo...

Page 75: ...NOTES 74...

Page 76: ...ount of NOx in the exhaust gases At the same time the reduction agent injected into the exhaust system reacts in SCR catalyst with NOx emissions contained in exhaust gases which are reduced to nitroge...

Page 77: ...e signal lamp of the diesel particulate filter by the subsequent acoustic signal and by the corresponding error code on the display of the instrument panel If this situation occurs increase the engine...

Page 78: ...nd the engine power can be reduced The catalytic reduction is stopped and the amount of harmful emissions in exhaust gases is increased When urea is added in the tank the catalytic reduction is restor...

Page 79: ...re vessels Urea freezes below the temperature of 11 C To ensure proper functioning of the SCR system urea with the concentration of 32 5 must be used Principles for safe handling of urea AUS 32 DEF Co...

Page 80: ...or is indicated and the system is switched into an emergency operation mode of the tractor with a reduced engine power P18N029 type of indication urea signal lamp defect signal lamp acoustic signal re...

Page 81: ...tank urea signal lamp display prompt to refill urea defect signal lamp acoustic signal reduction of power and limitation of engine revolutions signal lamp display type 1st degree of warning less than...

Page 82: ...68 EC or 1 5 h for Tier 4f EPA expires limitation of the engine power with continuous starting is activated Note A warning message on the display 1 or 2 is displayed according to the type of the trac...

Page 83: ...filling of DPF filter with ash please contact authorized service Long term shutdown of tractor During a long term shutdown of the tractor the urea filling must be drained from the tank Before operati...

Page 84: ...el particulate filter REGEN AUTO The mode of automatic control of the treatment of exhaust gases The regeneration of the filter is started in case of need when a certain level of filling of the filter...

Page 85: ...filter regeneration by long pressing the button B Successful activation is indicated by the activated symbol on the display of the instrument panel In case that the regeneration must be started a mai...

Page 86: ...epends on the coolant temperature If the glow warning light only blinks instead of the light there is a fault in the glow plug system Chap Indication of faults in the glow plug system Have the reporte...

Page 87: ...al lamp flashes once a second and the signal lamp 2 glows glowing in the emergency mode is performed similarly as at low temperatures regardless the temperature of the cooling liquid If the engine is...

Page 88: ...nger of injury due to electricity It is necessary to ensure tractor operator s instruction and regular revision of coolant heater including feeding cable pursuant to valid legislation of the state whe...

Page 89: ...em red 2 The signal lamp of a less serious defect of the system orange 3 Operational protection signal lamp blue More information in chapter Instrument panel P18N048 If there is a serious error in con...

Page 90: ...d reaction of the tractor operator is described 1 If the signal lamp flashes assisted regeneration of the diesel particulate filter DPF is being performed Attention Danger of fire from exhaust gases A...

Page 91: ...engine is running indicates that there is a less serious defect in the diesel particulate filter DPF The activation of the signal lamp 3 is accompanied by activation of the corresponding failure signa...

Page 92: ...g operation of the tractor in an environment with risk of fire or in an explosive environment During operation of the tractor in an environment with risk of fire or in an explosive environment when re...

Page 93: ...at to return the reversing lever under the steering wheel to N position and then to select the direction of drive again F or R FH12N069 The tractors are equipped with a five gear synchronized gearbox...

Page 94: ...oad speeds Considering low speed of the tractor change nearly always means moving off from rest Shifting using the lever of road and reduced speeds is only possible when the tractor is in standstill f...

Page 95: ...trolling travel clutch with the function of automatic dead start for the regular operation of tractor with dead start gear shifting or the change of the driving direction 2 Clutch control button on th...

Page 96: ...to the slope and in difficult terrain Dead start of tractor in regular operation automatic dead start function Use the control of travel clutch by reversing lever under the steering wheel for dead st...

Page 97: ...limited service life or failures of travel clutches Dead start using the clutch pedal 1 Start the engine 2 Depress the clutch pedal 3 Select road and reduced speeds 4 Shift an applicable gear for sta...

Page 98: ...ad start and tractor load Changing the direction of drive by means of reversing lever is done at tractor travel speed lower than 10km h When you try to change the direction of drive at the speed of mo...

Page 99: ...ng using the clutch control button on the head of gear shifting lever Press the clutch control button on the head of gear shifting lever At the same time release foot throttle pedal and shift the appl...

Page 100: ...idual shifted gears of the multiplier are indicated by the symbol 1 on the display of the instrument panel 3 highest gear fastest 2 medium gear 1 lowest gear fastest PHS18N034 2xH Increases the travel...

Page 101: ...not depending on the shifted gear If the switch of multiplier preselection is activated the engine can be switched on and off and the stored values engine revolutions do not change Reading of values e...

Page 102: ...are reached the multiplier is automatically shifted without the driver s intervention In this case activated switch of multiplier preselection the manual shifting of the multiplier using the buttons...

Page 103: ...before the engine was switched off When both brake pedals are depressed the front axle drive will automatically connect Driving with engaged front axle drive Use front drive axle when rear wheels sli...

Page 104: ...ode can be done by pressing the manual mode button If the drive speed exceeds 20 kph the front axle drive is automatically disconnected Automatic drive disconnection is signaled by flashing a symbol o...

Page 105: ...rrectly You can turn off auto mode by pressing the button 1 again FHSX18N027 When the lower part of the button 2 is pressed the front drive axle suspension is locked the tractor front is lowered to th...

Page 106: ...of more than 15 kph is reached for 5 seconds the differential lock automatically switches off This state is signaled by blinking the button symbol for 5 seconds before switching off the differential l...

Page 107: ...ke pedals Manual brake signalization Driving up the slope Driving down the slope If the tractor is not braked by a manual brake a warning is displayed on a display a letter P in a circle and at the sa...

Page 108: ...ipped with air or hydraulic brakes you must use the foot brake even from the beginning of the slope During braking with one brake pedal the brakes of the trailer are not operating FHD14N086 If the pre...

Page 109: ...ler or semi trailer which is braked with the hand brake and the key in the switch box is in the position I and we press the button for temporary deactivation of brakes of the trailer or semi trailer t...

Page 110: ...ith the control valve at 600 20 kPa When connecting the trailer articulated trailer with a maximum allowed weight approved for the type of tractor at stake is a maximum allowed speed of the set of 30...

Page 111: ...Brake valve of the trailer is done by the pressure of brake fluid from main braking rollers depending on the force effecting on the brake pedal The pressure on clutch head must be 12 15 MPa with maxim...

Page 112: ...ake FHSX15N011 After the work of tractor when the engine was fully loaded it is necessary to secure its cooling 1 Before stopping the engine lower the revolutions to 800 1000 revolutions per minute an...

Page 113: ...r starting or increasing the revolutions it is not a failure P18N069 In case that indicator of lubrication battery recharge or a fault of the hydrostatic steering is on during normal operation of the...

Page 114: ...ficiencies to be removed immediately you will thus prevent subsequent damage or endangered operation z Keep the same procedure also after tractor complete overhaul In first 10 hours of operation From...

Page 115: ...NOTES 114...

Page 116: ...possibility of fatal injury if a chain pulls apart It is forbidden to use tractor axles individual travelling wheels such as reeling jack when rescuing a sunken tractor CBM stage quick adjusting hitc...

Page 117: ...of the trailer you must always check whether the indicator 3 is retracted in accordance with fig B E304 The draw rod can transversely be set to five positions You fix it in a given position using a cl...

Page 118: ...the lever 1 in the arrow direction you will retract the locking wedge 2 D207 The hitch for a single axle semi trailer may be equipped with a hook A or with a swinging draw bar B Replacing the hook wi...

Page 119: ...r data plate and the value specified in the vehicle registration book The maximum allowed speed of the combination of vehicles is connected with the maximum allowed speed of the slower vehicle of the...

Page 120: ...sure that there are no unauthorized personnel near there is a risk of injury Display of revolutions of PTO shafts Replaceable end points of rear PTO shaft When the PTO shaft is switched on the PTO sh...

Page 121: ...release At 540 rpm the symbol on the rear PTO shaft shift button is not illuminated The selected number of revolutions of the rear PTO shaft is displayed on the dashboard display After restarting the...

Page 122: ...TO shaft speed lever 3 is located on the right side of the driver s seat The center neutral position of the rear PTO shaft speed selector lever is indicated by the N 4 symbol on the dashboard display...

Page 123: ...ever The selected economic PTO shaft speed is indicated by the E symbol displaying behind the selected PTO shaft speed in the dashboard display Dependent and independent rear PTO shaft revolutions FHS...

Page 124: ...by the symbol A before the selected revolutions of the rear PTO shaft appear on the display of the instrument panel It is prohibited to use the function of automatic deactivation of the clutch of PTO...

Page 125: ...rear PTO shaft The rear PTO shaft is stopped if the arms of the rear three point hinge are in a position higher than the set value of OF LIMIT the value 3 is higher than the value OF LIMIT 2 When the...

Page 126: ...he rear PTO shaft will rotate even when the button 1 is released You must shortly press the button 1 again to stop rotation of the rear PTO shaft When handling the PTO shaft using buttons 1 the operat...

Page 127: ...t least one second puts the rear PTO shaft into operation When pressing the button the operator must sit on the driver s seat D Rotation of the rear PTO shaft is indicated by the number of revolutions...

Page 128: ...seconds to bring the rear PTO shaft into operation When pressing the button the operator must not sit on the driver s seat H Rear PTO shaft rotation and selected rear PTO shaft mode are indicated by...

Page 129: ...ctor the rear PTO shaft turns off B This status is signaled by not showing the number of revolutions of the rear PTO on the dashboard display C Move the PTO shaft speed lever to neutral position n D T...

Page 130: ...eed selector E Depress the clutch pedal and shift the gears with the main shift lever and the travel direction with the reversing lever F Release the clutch pedal the rear PTO shaft starts rotating as...

Page 131: ...d point and it comes only in design of 1 000 revolutions Tractor may be equipped with front PTO shaft with varied direction of spinning a In compliance with the direction of engine revolutions standar...

Page 132: ...indicated by the number of revolutions on the dashboard The mode of operation is indicated by a pictogram on the dashboard display Deactivation of the front PTO shaft If the operator sits in the driv...

Page 133: ...te 60 kW Rear 1000 per minute full engine output 540 per minute full engine output 1000E per minute 60 kW 540E per minute 60 kW F_02_46 Cardan shaft for drive of these machines must be equipped with t...

Page 134: ...residual oil that remains in the socket or on the plug of the quick coupler For environmental reasons after every disconnection of quick couplers this residual oil must be removed with any textile ma...

Page 135: ...litres Gearbox filling standard Type of work On a slope Max oil consumption 12 litres Gearbox filling transmission oil filling increased by 7 litres Type of work On level ground Max oil consumption 27...

Page 136: ...with the return valve use for the connection of the working branch of the machine with the increased requirement for tightness minimum drop of the tools e g during transport Description of the functio...

Page 137: ...f the front three point hitch to transporting position and the lever of the cock of the front three point hitch in the closed position In a tractor version that is not equipped with front outlets or a...

Page 138: ...by the outer hydraulic circuit of the tractor the folding of the side frames must always be controlled by the upward backward movement of the auxiliary distributor lever The lifting branches of the c...

Page 139: ...NOTES 138...

Page 140: ...speed 4 Setting the position of lifting device 5 Upper position restriction 6 Smooth setting of manual control automatic control 7 LED diagnostic 8 LED lifting 9 LED lowering 10 Engaging compensator...

Page 141: ...tarted Activation of the EHR B system is only possible when the lubrication indicator has gone off The blocking can only be cancelled system activated with the engine running by moving the lifting lev...

Page 142: ...afety the steering axle is not unloaded so much 2 Stabilization of the transported implement 3 Reduced dynamic stress of the hydraulic system and the rear three point hitch During the adjustment of th...

Page 143: ...mbol of the maximum lowering speed Symbol of the minimum lowering speed F_02_170 For permanent work with free hydraulic system e g during work with a plough with a support wheel the position of the co...

Page 144: ..._02_172a Do the step according to Cancel blocking part Set the control 6 to hitchtronic AHC position By control 4 set the working depth of tools attached to rear three point hitch When the implement a...

Page 145: ...g of the control system and the Blocking cancellation must be repeated F_02_98 1 Lifting 2 Lowering The movement only lasts as long as the buttons are held External hydraulic control buttons are funct...

Page 146: ...paired by a specialized workshop Flashing combination of the diagnostic LED 7 Error category Error description Long pause No of flashes Short pause No of flashes 1x 1x Serious error Error with interna...

Page 147: ...pin 3x 2x Left dynamometric pin A Faulty contact or interrupted conductor of the dynamometric pin Short circuit of the dynamometric pin conductor Possible overloading of the dynamometric pin 3x 4x Low...

Page 148: ...0 mm of openings of connecting balls of the lower draw bars according to ISO 28 mm of the upper draw bar opening 25 mm Category III N Hitch axis length 870 mm of openings of connecting balls of the lo...

Page 149: ...e lifting draw bar from the pin of the hydraulic arm make the adjustment by turning the lug 1 Lifting draw bar see fig B Extend the capstan 2 in the arrow direction and make the adjustment by turning...

Page 150: ...eces and locking pegs see fig 3 E459 Both lower 3 and upper 4 draw bars of linkage are equipped with CBM hooks The tools must be first equipped with hanging CBM balls 1 and with limiting draw bars set...

Page 151: ...ccordance with ISO 8759 2 During transport of a carried implement the hitch must always be hydraulically locked in the lifted position with valves that are installed on the left side of the tractor ov...

Page 152: ...ith the ball valve in the front part of the tractor 2 A Free position Valve levers are in the horizontal position The hitch can be controlled from the cabin B Locked position Valve levers are in the v...

Page 153: ...NOTES 152...

Page 154: ...t wheels to be tightened with a torque of 250 290 Nm z After every release of a foot joint tighten the screws to a prescribed value z After travelling a distance of 100 m with an unloaded tractor reti...

Page 155: ...tightening the front wheels after 3 Mh After 10 Mh retest the tightening of nuts fixing the front wheels Toe in of the wheels of the front driving axle Disc wheel ET mm Front wheel tracks in mm 12 4R2...

Page 156: ...e measurement on the sides of rims z Locking nuts of heads of ball joints 2 tighten with a torque of 122 136 N Upper surfaces of heads must be 1 parallel Front drive axle fenders Front drive axle fend...

Page 157: ...oint on the tractor is at least 50 mm Check both front tires 2 Turn the steering to full lock to the other side and check according to point 1 3 Heave one side of the front axle to the maximum swing f...

Page 158: ...the wheel tracks in the following range Note Use of different tyre dimensions with individual tractor types see chapter Main technical parameters Rear tyre width Wheel track mm 12 4 38 13 6 38 18 4 38...

Page 159: ...ue after every release of foot joint z After travelling a distance of 100 m with an unloaded tractor retighten the joints again to a prescribed torque z After loading the tractor tighten the joints af...

Page 160: ...that are accessible after removal of the battery holder Combination of weights pcs Mass of weights kg 2 2x34 68 F223 The front weights of the can type are suspended in the tool carrier They are prote...

Page 161: ...B or you can fill the tyre under pressure C 6 Remove the hose and unscrew the adapter for water filling 7 Screw on the valve insert and inflate the tyre to the prescribed pressure 8 After inflating sc...

Page 162: ...urized air C 4 Blow out the liquid until it stops running through the tube of the air adapter 5 Unscrew the adapter for water filling 6 Screw the air part of the valve back on and inflate the tyre to...

Page 163: ...lution must not get in contact with metal parts and the electric installation The solution is not harmful for the tube valve 5 The antifreeze solution with the above mentioned composition must not be...

Page 164: ...onnector This way you will avoid accidental short circuits on the terminals In case of any handling or repair of the started motor the minus pole of the battery must be disconnected and all the shifti...

Page 165: ...However the fixing device must not deform the battery case In the case of polypropylene batteries the electrolyte level must not be below the minimum mark indicated on the case Only add distilled wate...

Page 166: ...electric connection of the alternator terminals and proper grounding of the alternator Poles of the alternator may not be re versed even for a short time Electric installation overload Charging is ind...

Page 167: ...ide cover of the control bracket and it is accessible from the tractor cabin The fuse panel C is accessible after disassembly of the right side cover of the control bracket and it is accessible from t...

Page 168: ...167...

Page 169: ...Fuse panel B FHSX18N001 ELECTRIC INSTALLATION 168...

Page 170: ...ditioning F15 15A heating of mirrors F16 15A heating of rear window F17 15A compressor of driver s seat F18 25A three pin socket DIN 9680 F19 15A work lights under the roof F20 15A work lights under t...

Page 171: ...system F40 5A Cabin outlet F41 25A Left fender 3 pin outlet F43 10A Driver s seat heating F46 7 5A Cabin outlet F47 10A Trailer braking system F48 10A Trailer braking system F49 5A Trailer braking sys...

Page 172: ...mmetry of the tractor Check the adjustment of the headlights at the shipping weight of the tractor The front roof headlights may only be used when driving on public roads when the tractor carries a fr...

Page 173: ...loughing lights 12 V 65 W H9 3 Low beam headlights 12 V 55 W H7 4 Position lights 12 V 5 W BA 15s 5 Turn signal lights 12 V 21 W BA 15s 6 Tail lights and brake lights 12 V 5 21W BAY 15d 7 Registration...

Page 174: ...the function of driving signal lamp Checking the function and tightness of the control circuit Checking the function and efficiency of the tractor brakes Checking the function and efficiency of the tr...

Page 175: ...tractor or tractor after a general overhaul hour counter reading 100 500 1000 1500 2000 2500 3000 subsequently after every hours Check and adjust valve play o o 2000 Check the opening pressure of inj...

Page 176: ...ars Replace coolant once every 2 years Replace oil in the gearbox and final drive housing o o 1000 Clean the magnet and strainer element of the suction filter of the hydraulic pump o o o o o 500 Repla...

Page 177: ...or oils Engine oil Zetor 15W40 L SAPS Oil in the gearbox and final drivehousing Oil for gearing mechanisms of tractors ZETOR EXTRA 10W30 STOU Oil for the front driving axle Oil for the front axle ZETO...

Page 178: ...API Paramo MOGUL Traktol STOU 10W 30 GL 4 Aral Super Traktoral 10W 30 GL 4 MV Austrotrac 10W 30 GL 4 Fuchs AGRIFARM STOU 10W 30 MC 10W 30 GL 4 ORLEN OIL Agro STOU 10W 40 GL 4 Manufacturer Oil designa...

Page 179: ...LT 2EP ORLEN OIL Liten Premium T 4 EP2 FRIDEX STABIL FRIDIOL 91 or FRICOFIN S and demineralised water in the proportion of 1 1 5 replenish the mixture in this proportion Antifreeze liquids for replac...

Page 180: ...Note The urea solution AUS 32 is known in USA and North America as Diesel Exhaust Fluid DEF The lifetime of urea without the loss of the quality is influenced by storage conditions It crystallizes at...

Page 181: ...sonal protective equipment occupational footwear protective gloves safety goggles etc z Prior to starting the work secure the tractor against movement using manual brake Lubrication must be performed...

Page 182: ...axle semi trailer Front three point hitch Position number Name Number of greasing points 1 Greasing points 25 Pos no Identification No of lubrication points 1 Hook pin bearings 0 to 4 by version 01F...

Page 183: ...ral overhaul in accordance with the instructions for running in a new tractor Perform the maintenance in the same way as with a new tractor Pos no Identification No of lubrication points 1 Pins of aux...

Page 184: ...sing 1 and the cleaner 2 Coat the rubber sealing with oil that you will fill the engine with and tighten the cleaner by hand When the sealing gets in contact with the block sealing tighten the cleaner...

Page 185: ...ter element dismount four bolts 1 and separator cover 2 Pull the element 3 to remove it Clean the inside surface of separator first and verify the function of reverse valve placed in the separator cov...

Page 186: ...of the fitting of the fuel inlet to the filter and let the foam escape 3 Retighten the screw and repeat the procedure until after releasing of the screw clear fuel starts to continuously flow from th...

Page 187: ...recover it by blowing pressurized air from the inner side of the element This way you can recover the main element 3 times at the most The element must be replaced once a year NM14D015 remove dry filt...

Page 188: ...r with the lid the whole cleaner must be perfectly leak proof After the maintenance of the dry air cleaner ensure proper functioning of the clogging indicator again G715 1 Start the engine and let it...

Page 189: ...abrasion of the hose surface to the metallic reinforcement damage of the outer yarn braiding in the case of low pressure hoses In case of a pump failure or after stopping of the engine the steering ca...

Page 190: ...evel of coolant in equalizing vessel to MAX gauge 8 Close the vessel with a pressure cap C Always use the prescribed coolant to fill the cooling system of the engine Never fill the cooling system with...

Page 191: ...or if increased filling is necessary to the lower or upper mark of the dipstick FH12N078 The oil cleaner is placed on the left side of the gearbox Before replacing the oil cleaner element place a suit...

Page 192: ...horizontal axis of a reducer after unscrewing control screw the level of oil must reach the brim of checking hole 2 filling oil hole at the top 3 draining hole hole at the bottom C731 The inspection...

Page 193: ...ffect of aerosols and other harmful substances Use a filter with active carbon when working with harmful substances F13BN030 Filters with active carbon are installed instead of the standard dust filte...

Page 194: ...n the roof space of the cab and the condensate is drained through hoses in the cab pillars and runs out at the bottom side of the pillar This is why you must make sure that the condensate drain hoses...

Page 195: ...afety valve Remove the rubber cap of the pressure controller and screw a tyre inflation hose instead Screw the hose up to the end of the thread to compress the non return valve If there is the maximum...

Page 196: ...o increase the load bearing capacity of the tyres except the above mentioned cases by further in creasing the inflation pressure above the values mentioned in the table while si multaneous decreasing...

Page 197: ...yres to the value required for road transport In case of a longer period of inactivity of the tractor storage support the tractor and reduce the pressure in the tyres to the minimum the wheels must no...

Page 198: ...wheel brake controls on the rear of the gearbox housing A The front axle bleeding bolts are located on top of the front axle reducers B The bleeding bolts of the pneumatic braking system for the trail...

Page 199: ...bleeding the screw 2 Bleeding of the brakes of the front wheels P18N088 Should be performed with the started engine and connected brake pedals according to the following procedure 1 Remove the rubber...

Page 200: ...llow the same procedure for bleeding the screw 2 F18N061 Should be performed with the started engine and connected brake pedals according to the following procedure 1 Remove the rubber cap install the...

Page 201: ...nbraked position Perform the adjustment in such a way that the self locking nut 1 of the parking brake draw bar can touch the pin 2 in the disc brake lever 3 After this basic adjustment check the oper...

Page 202: ...ballast weights Outline length with hitches without the front three point hitch 4520 without ballast weights Width over the rear fenders 2270 Height to the exhaust outlet 2766 Tractor height to the up...

Page 203: ...W 81 88 95 Fuel consumption at the nominal engine speed 2200 rpm ECE R24 g kWh 233 232 234 Max torque 1 480 rpm ECE R24 Nm 491 542 591 Inclination Mt ECE R24 40 42 43 Fuel consumption at the maximum t...

Page 204: ...euvrability condition Travelling speed km h Wheel track mm 1590 1655 1730 1740 1800 1880 1890 1955 2030 2040 8 5500 5500 5500 5500 5400 20 4400 4400 4400 4400 4100 30 4400 4400 4400 4400 4100 40 4400...

Page 205: ...e is a dimensional equivalent of the 14 9R24 tyre The specified inflation values are minimum valued adapted to the current tyre load so that the tyre deformation can remain in the range in which all t...

Page 206: ...Change of the load bearing capacity of the front tyres Travelling speed km h diagonal radial 8 40 50 20 20 23 30 0 7 0 20 0 MAIN TECHNICAL PARAMETERS 205...

Page 207: ...re is a dimensional equivalent of the 18 4R38 tyre The specified inflation values are minimum valued adapted to the current tyre load so that the tyre deformation can remain in the range in which all...

Page 208: ...n of tyre Equivalent 1 MITAS 340 85R24 440 65R24 280 85R28 13 6R24 11 2R28 420 85R38 480 70R38 16 9R38 2 MITAS 440 65R24 280 85R28 11 2R28 460 85R38 520 70R38 600 65R38 270 95R48 18 4R38 11 2R48 3 MIT...

Page 209: ...FORTERRA HSX 130 FORTERRA HSX 140 Lifting force at the end of the bottom draw bars of the rear three point hitch in the whole lifting range at the maximum usable pressure kN 70 Lifting force at the e...

Page 210: ...8 32 8 29 6 30 5 L 27 5 28 3 25 6 26 4 3 H 24 2 25 0 22 5 23 2 M 20 9 21 6 19 5 20 1 L 18 1 18 7 16 8 17 4 2 H 15 9 16 4 14 8 15 2 M 13 7 14 1 12 7 13 1 L 11 86 12 23 11 0 11 4 1 H 10 77 11 11 10 0 1...

Page 211: ...M 403 731 466 846 L 347 631 402 730 2 H 304 552 351 638 M 264 480 305 555 L 228 416 265 480 1 H 206 376 239 434 M 179 325 207 376 L 155 282 179 325 Reduces speeds 5 H 922 1 675 1 066 1 937 M 796 1 44...

Page 212: ...tractor Turning direction PTO speed engine speed PTO speed engine speed right a 1000 1920 1146 2200 left b 1000 2000 1100 2200 Track width front 1855 mm Tyre dimensions front 420 70R24 rear 1725 mm r...

Page 213: ...d GH kg total machine weight suspended in the rear rear load GV kg total machine weight suspended in the front front load a m distance between the gravity centre of the front carried machine front loa...

Page 214: ...se of the tractor designed for the front axle should be recorded in the table 4 Calculation of the real total load G tat If the necessary rear axle load cannot be reached with the rear attached machin...

Page 215: ...ide moving machines side ditch trimmers and similar types of aggregation there is an unequal distribution of the load on the right and on the left side of the tractor axle It is necessary to ensure th...

Page 216: ...of reversing lever 97 Check and replacement of oil in gear box 189 Checking the adjustment of the cab roof headlights 171 Checking the adjustment of the front grill headlights 170 Checking the air sys...

Page 217: ...the front wheels of the front drive axle of the tractors equipped with screwed footer discs 153 Gauges of the tractor rear wheels equipped with screwed footer discs 157 Gear shifting 92 Gear shifting...

Page 218: ...y mode of operation 129 Rear three point hitch 147 Rear view mirrors 30 Rear wheel track change 158 Rear wheel weights 159 Rear wheels wheel track 157 Rear window 28 Rear window wiper 35 Reassembly of...

Page 219: ...r semi trailer 110 The way of controlling the travel clutch by 94 Three gear torque multiplier 98 Three point hitch 182 Tilting and protrusion of steering wheel 33 Toe in of the wheels of the front dr...

Page 220: ...219...

Page 221: ...Operator s manual FORTERRA HSX 120 FORTERRA HSX 130 FORTERRA HSX 140 Edition 2 100 2018 Publication No 222 212 964 ZETOR TRACTORS a s Department of Technical Documentation Trnkova 111 628 00 Brno 220...

Page 222: ...www zetor com zetor zetor com Made in EU...

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