Zener SMARTSTART 6000 Series User Manual Download Page 10

Page: 10 / 43

Installation - Power Terminals

(up to 80Amp)

Technical Manual: Smartstart

6000

IMI0042 rev D

Page 7

3 Wire with integral Bypass

Only Models;

6R015B2

6R030B2

6R060B2

6R080B2

Power Terminations

Model:

Max cable size

Tightening
Torque

6R015B2

6 / 10mm

1.5 – 1.8 Nm

6R030B2

6 / 10mm

1.5 – 1.8 Nm

6R060B2

35mm

3.2 – 3.7 Nm

6R080B2

35mm

3.2 – 3.7 Nm

Earth

M6 stud

Semiconductor Fuse kit (Optional)

Model:

Description

Part No.

6R015B2 Fuse Kit to suit 15A

TQ00020

6R030B2 Fuse Kit to suit 30A

TQ00021

6R060B2 Fuse Kit to suit 60A

TQ00022

6R080B2 Fuse Kit to suit 80A

TQ00023

Fuse Kit Cover

TQ00024

Refer to instruction sheet for more details and
dimensions.

Semiconductor Fuse Replacement

Model:

Description

Part No.

6R015B2 Semiconductor Fuse

6R030B2 Semiconductor Fuse

6R060B2 Semiconductor Fuse

6R080B2 Semiconductor Fuse

Refer to page 13

For Control Wiring

Summary of Contents for SMARTSTART 6000 Series

Page 1: ...User s Manual SMARTSTART 6000 Series Models 6R15 6R830 6V400 6V630...

Page 2: ......

Page 3: ...Protection 18 5 Setup menu Inputs 21 6 Setup menu Outputs 22 7 Setup menu Resets 23 8 Setup menu Advanced 23 9 Setup menu Commands 25 10 Setup menu Starter Diag 25 Input Output functionality 26 Fault...

Page 4: ...onent part of another product it is the purchaser s responsibility to ensure that the final product meets all of the necessary safety EMC regulatory operational and other requirements for that product...

Page 5: ...quipment in an area where the ambient temperature will fall below 20 C or rise above 70 C DO NOT store this equipment in areas that are subject to condensation or corrosive atmosphere Proper storage i...

Page 6: ...rque in the motor to match the load type during the acceleration deceleration This essentially allows a constant torque to be produced in the motor The continual monitoring of the motor characteristic...

Page 7: ...ventilation required Soft Starters generally dissipate approximately 4 5watts per Amp when operated without a bypass contactor The heat dissipated can be calculated by Continuous Duty P FLC x 4 5 Byp...

Page 8: ...D Depth 6R015B2 B2 335 162 315 111 172 6R030B2 B2 335 162 315 111 172 6R060B2 B3 440 162 420 111 172 6R080B2 B3 440 162 420 111 172 Model Chassis A B C D Depth 6R10000 A2 430 248 400 216 232 6R19000...

Page 9: ...all in compliance with local regulations Motor Protection The Smartstart 6000 provides advanced motor protection with user selectable overload classes over under current protection phase imbalance and...

Page 10: ...3 7 Nm Earth M6 stud Semiconductor Fuse kit Optional Model Description Part No 6R015B2 Fuse Kit to suit 15A TQ00020 6R030B2 Fuse Kit to suit 30A TQ00021 6R060B2 Fuse Kit to suit 60A TQ00022 6R080B2 Fu...

Page 11: ...t to suit 6R580 TQ00029 6R83000 Fuse Kit to suit 6R830 TQ00030 Semiconductor Fuse Replacement Model Description Part No Qty per Starter 6R10000 Semiconductor Fuse 200A TF 6R19000 Semiconductor Fuse 40...

Page 12: ...anual Smartstart 6000 IMI0042 rev D Page 9 3 Wire Bypass 3 Wire Continuous Without Bypass Contactor NOTE The SS6000 must have the appropriate rating to operate without a bypass contactor Refer to page...

Page 13: ...would be for the same motor connected in 3 wire The diagram below illustrates how the motor is connected in 6 wire also known as inside delta The following illustrates the difference between 3 wire 6...

Page 14: ...0 IMI0042 rev D Page 11 SS6000 6 wire Bypass SS6000 6 wire Continuous Refer to page 13 For Control Wiring Refer to page 13 For Control Wiring Refer to page 12 For details on correctly installing exter...

Page 15: ...the incoming line supply cables so that the line current is monitored not the phase currents The SS6000 can be purchased with C T s external by ordering prepared for 6 wire Part no Description TF60015...

Page 16: ...Wiring Technical Manual Smartstart 6000 IMI0042 rev D Page 13 Control Wiring Overview Typical Configuration of Control Terminals Refer To page 36 38 for further guidance to wiring for different appli...

Page 17: ...rent A displayed At Speed The motor is at full speed the accel time period may not be complete Ramp time completed Motor Current A is displayed Run Bypass or Cont The ramp time is complete and the byp...

Page 18: ...nu 1 Display Setup Menu 2 Motor Setup Menu 3 Control Setup Menu 4 Protection Setup Menu 5 Inputs Setup Menu 6 Outputs Setup Menu 7 Resets Setup Menu 8 Advanced Setup Menu 9 Commands Setup Menu 10 Star...

Page 19: ...changes To exit without saving D03 Bargraph Var Sets the bargraph variable to monitor Display Selection Mtr current Mtr Torque Mtr Thermal SCR Thermal Active Power Power Factor Default Mtr Current To...

Page 20: ...mit setting operates during the ramp time only and will over ride the torque settings Reducing the current limit will limit the torque available to the motor and load If set too low it may prevent the...

Page 21: ...urrent even in bypass and calculates the temperature rise of the motor The tripping curves are based on the protection classes as defined by IEC60947 4 2 Refer to page 29 for more details on overload...

Page 22: ...age imbalance threshold as a percentage of the average phase voltage Range 5 25 Default 25 To save changes To exit without saving P23 Volt Imbal Delay Adjust to set a delay for the voltage imbalance t...

Page 23: ...nt To enter submenu to modify To exit sub menu P51 Overcurrent Alarm Provide protection against over current This protection is not active during the accel decel period Range off trip Default off To s...

Page 24: ...of nominal torque Range 80 250 Default 100 To save changes To exit without saving P73 Over Torque Delay Adjust to set the time period that the torque must exceed the threshold before a trip occurs Ran...

Page 25: ...ange Enable Invert Disable Default Enable To save changes To exit without saving Q31 Relay 3 Variable Set the functionality of Relay 3 Range See table on page 26 Default Motor On To save changes To ex...

Page 26: ...0 seconds Default 0 0 Disabled To save changes To exit without saving A12 Kick Level Set the level of kick as a percentage of Locked Rotor Current Range 50 100 Default 70 To save changes To exit with...

Page 27: ...ltage Default Linear To save changes To exit without saving A41 Motor Mtr OL Reset Enter the level for the Motor over load protection to allow a reset Range 10 100 Default 90 To save changes To exit w...

Page 28: ...Each Relay can also be forced on and the Analogue output set for 100 S1 Digital In 0 No control signal present 1 Control signal present S2 Thermistor In Displays thermistor resistance in Kohms The tri...

Page 29: ...hed overload level Mtr OL Trip Motor reached overload level Mtr OT Trip Motor thermistor switch trip active Ph Rotation Rotation trip active Remote Trip Remote trip active Over time Over time trip act...

Page 30: ...CURR Starter instantaneous over current 21 STR OVERTEMP Starter heatsink over temperature 22 STR TEMP FLT Starter heatsink temperature sensor fault 23 STR OVERLOAD Starter thermal overload 24 MOTOR ST...

Page 31: ...947 4 2 Inputs Digital Inputs 24Vdc logic Function 2x Programmable inputs 1x Enable Input Thermistor Thermistor or NC switch PTC type Trip Resistance 3000Ohms 20ohms detected as Short Circuit Outputs...

Page 32: ...if the motor exceeds the critical temperature rise threshold of 125 This feature has a memory function based on the thermal capacity and may not allow a start if the temperature rise is too high The t...

Page 33: ...232d 221 193 172 6R22000 A2 430h 248w 232d 367 321 285 6R36000 A3 670h 375w 285d 586 513 456 6R58000 A3 670h 375w 285d 830 806 716 6R83000 A3 670h 375w 285d 220 460V 3 Wire Continuous 220 460V 6 Wire...

Page 34: ...6R58000 A3 670h 375w 285d 1378 1225 1110 6R83000 A3 670h 375w 285d Note 1 The above ratings are based on a 40Degree Ambient Ratings up to 60degC are available 2 The bypass contactor is not included u...

Page 35: ...ilable for all models TQ60008 Remote Console IP66 Cable per 3m Available for all models TQ60009 Remote Console IP66 Cable per 5m Available for all models TQ60010 Remote Console IP66 Cable per m Availa...

Page 36: ...60 6R830 Prepared for 6 wire TF60016 Semiconductor Fuse Kits SS6000 Model Description Part Number Replacement Fuse 6R015B2 Semiconductor Fuse Kit to suit 6R15 TQ60020 6R030B2 Semiconductor Fuse Kit to...

Page 37: ...ability due to changing power factor Closed loop system to monitor and react to changing power factor 9 No instability due to slot ripple in 3 wire and 6 wire operation 10 Better control of decelerati...

Page 38: ...f Page Parameter Setting factory Default C11 17 Accel time 15 10s P01 18 Motor Overload Class 10 Class 20 10 M01 17 Motor Amps Namplate Motor FLC M02 17 Motor Volts Namplate Motor Volts M03 17 Motor P...

Page 39: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev D Page 36 General Purpose...

Page 40: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev D Page 37 Typical Water Sewerage Pumping...

Page 41: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev D Page 38 Irrigation Pump...

Page 42: ...orque 2 4 Protection P01 Mtr Overload Class 10 P02 Mtr Over Temp Disabled P03 Ph Rotation Ignore P10 Acc OverTime P11 Overtime Alarm Off P12 OverTime Delay 120s P20 Volt Imbal Alarm P21 Volt Imbal Ala...

Page 43: ...Mode Enable Q31 Relay 3 Variable Motor On Q40 Relay 4 Mode Enable Q31 Relay 4 Variable Trip Q50 An Out 1 Mode Disabled Q51 An Out 1 Variable Current Q52 An Out 1 FS 200 7 Resets R01 Manual Reset Disab...

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