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Specifications 

 

Technical Manual: Smartstart

®

 6000 

IMI0042 rev D 

 

Page 28  

Input Voltage: 

 

6R series:  

220 to 460Vac 

 

6R15-80: 380Vac to 415Vac  

 

 

 

 

Input Frequency:

 

50 / 60Hz +/- 3Hz, 

 

Auto detecting 

 

Control Supply:

 

24Vdc (+15%, -15%) 

 

 

 

24VDC Power Supply (min. requirements): 

  Power Supply O/P: 

24VDC Regulated 

   
Peak power requirements: 
 

6R15-30: 

1.5 Amps (36W) 

 

6R60-80: 

2 Amps (48W) 

 

6R100–220: 

3.0Amps (72W)  

 

6R300–880: 

4.0 Amps (96W) 

 These ratings allow for peak current requirements of 

internal fans 

 

Configurations:

 

3 wire & 6 wire  

 

Bypass or Continuous 

 

6R15 to 6R80 have integral Bypass 

 

Contactor. 

 
Duty

 

Light Duty: 

300% for 15 secs; 10start/hr 

Standard Duty: 

300% for 40secs; 10start/hr 

 

400% for 10 secs;10start/hr 

Severe Duty: 

450 for 20 secs; 5start/hr 

 

300% for 60 secs; 5start/hr 

 

SCR PIV: 

Minimum 1400V 

SCR configuration: 

Full-wave 

Dv/dt suppression: 

RC snubber networks 

Over Voltage: 

MOV 

Rated Insulation: 

2Kv 

EMC 

Class A (to AS61800 – C-tick) 

Current Feedback 

Current transformer in circuit 

 

at all times.   

Control   

Torque controlled Ramp or 

 

voltage ramp, with current limit 

 

override 

Standards Compliance  AS31800 C-tick; AS3947.4.2,  

 

IEC60947-4-2 

 

 

 

  

Environment: 

Enclosure protection: 

IP00 – IP20 

Operating Temp. 

0 to 55°C  

 

(derate by 1% / °C >40°C) 

Cooling: 

Temperature controlled forced 

 

ventilated  

Maximum Altitude: 

1000m without derating 

Operating position: 

Vertical 

Maximum ambient  
Pollution: 

Degree 3 conforming to 

 

IEC947-4-2 

 

Inputs: 

 

Digital Inputs

24Vdc logic

 

Function :

 

2x Programmable inputs 

 

1x Enable Input 

 

 
 
 
Thermistor: 

Thermistor or NC switch  

 

PTC type, Trip Resistance 3000Ohms, 

 

<20ohms detected as Short Circuit. 

 
Outputs:

 

Digital Output: 

4 Programmable Relays 

  Contact Rating: 

5A 250Vac; 5A 30VDC 

   

 

 

Analogue Output: 

1x Programmable Output 

  Signal: 

0-10V, 0-5V, 4-20mA 

 

Communications: 

Modbus RS485 with Ethernet Option 

 

(Available in later revision) 

 

 

  

Protection: 

Motor Overload 

Adjustable; Class 10, 10A, 20, 25, 30 
type R1, total memory function 

SCR Over temp. 

Heat sink temperature  

SCR protection: 

Currrent & thermal modelling 

Under Current 

Adjustable level and trip time 

Over Current 

Adjustable level and trip time 

Under Torque: 

Adjustable level and trip time 

Over Torque: 

Adjustable level and trip time 

Motor Stalled 

300% for 3 seconds (run mode only) 

Current limit 

Adjustable 

Starter Overload 

Current & thermal modelling 

O/P Short Circuit 

Semiconductor fuses (optional) 

Voltage imbalance 

Input voltage imbalance 

Current Imbalance  Input & output current imbalance 
Bypass failure 

No bypass after ramp time or during 
run mode 

SCR fault 

Open or Short circuit SCR 

Acc over time 

Accel time exceeds set time 

Phase reversal 

Phase rotation inhibit 

Motor Loss 

Motor or output open cct 

CT fault 

Fault with CT’s 

 

Human Interface Module (HIM): 

Type: 

Local or remote mountable (IP66) 

Display: 

Backlit LCD (Blue) , English 

Menu: 

Coded & English 

Menu Protected: 

Selectable user access code 

Cable type:  

Ribbon or Cat-5  

 

Essential Services Over-ride (ESO): 

Selectable Digital input with 24Vdc logic. 
 

Battery: 

Type: 

CR1220 

 
 

 

Summary of Contents for SMARTSTART 6000 Series

Page 1: ...User s Manual SMARTSTART 6000 Series Models 6R15 6R830 6V400 6V630...

Page 2: ......

Page 3: ...Protection 18 5 Setup menu Inputs 21 6 Setup menu Outputs 22 7 Setup menu Resets 23 8 Setup menu Advanced 23 9 Setup menu Commands 25 10 Setup menu Starter Diag 25 Input Output functionality 26 Fault...

Page 4: ...onent part of another product it is the purchaser s responsibility to ensure that the final product meets all of the necessary safety EMC regulatory operational and other requirements for that product...

Page 5: ...quipment in an area where the ambient temperature will fall below 20 C or rise above 70 C DO NOT store this equipment in areas that are subject to condensation or corrosive atmosphere Proper storage i...

Page 6: ...rque in the motor to match the load type during the acceleration deceleration This essentially allows a constant torque to be produced in the motor The continual monitoring of the motor characteristic...

Page 7: ...ventilation required Soft Starters generally dissipate approximately 4 5watts per Amp when operated without a bypass contactor The heat dissipated can be calculated by Continuous Duty P FLC x 4 5 Byp...

Page 8: ...D Depth 6R015B2 B2 335 162 315 111 172 6R030B2 B2 335 162 315 111 172 6R060B2 B3 440 162 420 111 172 6R080B2 B3 440 162 420 111 172 Model Chassis A B C D Depth 6R10000 A2 430 248 400 216 232 6R19000...

Page 9: ...all in compliance with local regulations Motor Protection The Smartstart 6000 provides advanced motor protection with user selectable overload classes over under current protection phase imbalance and...

Page 10: ...3 7 Nm Earth M6 stud Semiconductor Fuse kit Optional Model Description Part No 6R015B2 Fuse Kit to suit 15A TQ00020 6R030B2 Fuse Kit to suit 30A TQ00021 6R060B2 Fuse Kit to suit 60A TQ00022 6R080B2 Fu...

Page 11: ...t to suit 6R580 TQ00029 6R83000 Fuse Kit to suit 6R830 TQ00030 Semiconductor Fuse Replacement Model Description Part No Qty per Starter 6R10000 Semiconductor Fuse 200A TF 6R19000 Semiconductor Fuse 40...

Page 12: ...anual Smartstart 6000 IMI0042 rev D Page 9 3 Wire Bypass 3 Wire Continuous Without Bypass Contactor NOTE The SS6000 must have the appropriate rating to operate without a bypass contactor Refer to page...

Page 13: ...would be for the same motor connected in 3 wire The diagram below illustrates how the motor is connected in 6 wire also known as inside delta The following illustrates the difference between 3 wire 6...

Page 14: ...0 IMI0042 rev D Page 11 SS6000 6 wire Bypass SS6000 6 wire Continuous Refer to page 13 For Control Wiring Refer to page 13 For Control Wiring Refer to page 12 For details on correctly installing exter...

Page 15: ...the incoming line supply cables so that the line current is monitored not the phase currents The SS6000 can be purchased with C T s external by ordering prepared for 6 wire Part no Description TF60015...

Page 16: ...Wiring Technical Manual Smartstart 6000 IMI0042 rev D Page 13 Control Wiring Overview Typical Configuration of Control Terminals Refer To page 36 38 for further guidance to wiring for different appli...

Page 17: ...rent A displayed At Speed The motor is at full speed the accel time period may not be complete Ramp time completed Motor Current A is displayed Run Bypass or Cont The ramp time is complete and the byp...

Page 18: ...nu 1 Display Setup Menu 2 Motor Setup Menu 3 Control Setup Menu 4 Protection Setup Menu 5 Inputs Setup Menu 6 Outputs Setup Menu 7 Resets Setup Menu 8 Advanced Setup Menu 9 Commands Setup Menu 10 Star...

Page 19: ...changes To exit without saving D03 Bargraph Var Sets the bargraph variable to monitor Display Selection Mtr current Mtr Torque Mtr Thermal SCR Thermal Active Power Power Factor Default Mtr Current To...

Page 20: ...mit setting operates during the ramp time only and will over ride the torque settings Reducing the current limit will limit the torque available to the motor and load If set too low it may prevent the...

Page 21: ...urrent even in bypass and calculates the temperature rise of the motor The tripping curves are based on the protection classes as defined by IEC60947 4 2 Refer to page 29 for more details on overload...

Page 22: ...age imbalance threshold as a percentage of the average phase voltage Range 5 25 Default 25 To save changes To exit without saving P23 Volt Imbal Delay Adjust to set a delay for the voltage imbalance t...

Page 23: ...nt To enter submenu to modify To exit sub menu P51 Overcurrent Alarm Provide protection against over current This protection is not active during the accel decel period Range off trip Default off To s...

Page 24: ...of nominal torque Range 80 250 Default 100 To save changes To exit without saving P73 Over Torque Delay Adjust to set the time period that the torque must exceed the threshold before a trip occurs Ran...

Page 25: ...ange Enable Invert Disable Default Enable To save changes To exit without saving Q31 Relay 3 Variable Set the functionality of Relay 3 Range See table on page 26 Default Motor On To save changes To ex...

Page 26: ...0 seconds Default 0 0 Disabled To save changes To exit without saving A12 Kick Level Set the level of kick as a percentage of Locked Rotor Current Range 50 100 Default 70 To save changes To exit with...

Page 27: ...ltage Default Linear To save changes To exit without saving A41 Motor Mtr OL Reset Enter the level for the Motor over load protection to allow a reset Range 10 100 Default 90 To save changes To exit w...

Page 28: ...Each Relay can also be forced on and the Analogue output set for 100 S1 Digital In 0 No control signal present 1 Control signal present S2 Thermistor In Displays thermistor resistance in Kohms The tri...

Page 29: ...hed overload level Mtr OL Trip Motor reached overload level Mtr OT Trip Motor thermistor switch trip active Ph Rotation Rotation trip active Remote Trip Remote trip active Over time Over time trip act...

Page 30: ...CURR Starter instantaneous over current 21 STR OVERTEMP Starter heatsink over temperature 22 STR TEMP FLT Starter heatsink temperature sensor fault 23 STR OVERLOAD Starter thermal overload 24 MOTOR ST...

Page 31: ...947 4 2 Inputs Digital Inputs 24Vdc logic Function 2x Programmable inputs 1x Enable Input Thermistor Thermistor or NC switch PTC type Trip Resistance 3000Ohms 20ohms detected as Short Circuit Outputs...

Page 32: ...if the motor exceeds the critical temperature rise threshold of 125 This feature has a memory function based on the thermal capacity and may not allow a start if the temperature rise is too high The t...

Page 33: ...232d 221 193 172 6R22000 A2 430h 248w 232d 367 321 285 6R36000 A3 670h 375w 285d 586 513 456 6R58000 A3 670h 375w 285d 830 806 716 6R83000 A3 670h 375w 285d 220 460V 3 Wire Continuous 220 460V 6 Wire...

Page 34: ...6R58000 A3 670h 375w 285d 1378 1225 1110 6R83000 A3 670h 375w 285d Note 1 The above ratings are based on a 40Degree Ambient Ratings up to 60degC are available 2 The bypass contactor is not included u...

Page 35: ...ilable for all models TQ60008 Remote Console IP66 Cable per 3m Available for all models TQ60009 Remote Console IP66 Cable per 5m Available for all models TQ60010 Remote Console IP66 Cable per m Availa...

Page 36: ...60 6R830 Prepared for 6 wire TF60016 Semiconductor Fuse Kits SS6000 Model Description Part Number Replacement Fuse 6R015B2 Semiconductor Fuse Kit to suit 6R15 TQ60020 6R030B2 Semiconductor Fuse Kit to...

Page 37: ...ability due to changing power factor Closed loop system to monitor and react to changing power factor 9 No instability due to slot ripple in 3 wire and 6 wire operation 10 Better control of decelerati...

Page 38: ...f Page Parameter Setting factory Default C11 17 Accel time 15 10s P01 18 Motor Overload Class 10 Class 20 10 M01 17 Motor Amps Namplate Motor FLC M02 17 Motor Volts Namplate Motor Volts M03 17 Motor P...

Page 39: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev D Page 36 General Purpose...

Page 40: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev D Page 37 Typical Water Sewerage Pumping...

Page 41: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev D Page 38 Irrigation Pump...

Page 42: ...orque 2 4 Protection P01 Mtr Overload Class 10 P02 Mtr Over Temp Disabled P03 Ph Rotation Ignore P10 Acc OverTime P11 Overtime Alarm Off P12 OverTime Delay 120s P20 Volt Imbal Alarm P21 Volt Imbal Ala...

Page 43: ...Mode Enable Q31 Relay 3 Variable Motor On Q40 Relay 4 Mode Enable Q31 Relay 4 Variable Trip Q50 An Out 1 Mode Disabled Q51 An Out 1 Variable Current Q52 An Out 1 FS 200 7 Resets R01 Manual Reset Disab...

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