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Service Manual

Carl Zeiss Spectroscopy GmbH

Lamp Replacement and Calibration

Corona extreme

Summary of Contents for Corona extreme

Page 1: ...Service Manual Carl Zeiss Spectroscopy GmbH Lamp Replacement and Calibration Corona extreme...

Page 2: ...ons will result in claims for damages All rights reserved in the event of granting of patents or registration of a utility model Caution GENERAL HAZARD Observe the safety instructions in the Corona ex...

Page 3: ...ng firmware update 10 4 Replacing the halogen lamp 18 4 1 General work 18 4 2 Opening the housing 20 4 3 Replacing halogen lamp Hardware Revision 1 23 4 4 Replacing halogen lamp Hardware Revision 2 27...

Page 4: ...32 Installing a new halogen lamp 31 Fig 33 Connecting lamp cable and adapter cable 31 Fig 34 Attaching the lamp cable 32 Fig 35 Exposing the lamp cable 33 Fig 36 Disconnecting the lamp cable from the...

Page 5: ...ready on hand Maintenance package Hardware revision 1 Maintenance Package 1 order no 000000 2397 831 Hardware revision 2 Maintenance Package 2 order no 000000 2397 832 Hardware revision 3 Maintenance...

Page 6: ...Connect the device to the measuring computer via Ethernet cable Use the laboratory power supply unit to power the device 2 Open the OSIS software Start OSISManagementConsole exe which can be found in...

Page 7: ...or perform a scan Note IMPORTANT NOTE REGARDING THE IP ADDRESS RANGE Make sure you are working in the same IP address range when you connect the device to the test computer You may need to adjust the...

Page 8: ...ibration Corona extreme 5 Open the Get device information context menu Right click on Corona extreme and then select Get device information Fig 3 Opening the Get device information context menu 6 Sele...

Page 9: ...type lamp type A You will need Maintenance Package 1 for this If you want to replace the old halogen lamp with a new type B lamp a complete update of the electronics is required In this case please c...

Page 10: ...xport details under Device info An ini file is created Save this file Fig 6 Creation of ini file 3 Performing firmware update Note IMPORTANT NOTE REGARDING FIRMWARE UPDATE Do not switch off the device...

Page 11: ...Calibration Corona extreme 1 Open the Get device information context menu Right click on Corona extreme and then select Get device information Fig 7 Opening the Get device information context menu 2...

Page 12: ...Install_Rev2_to_Rev3 bat see step 5 in this chapter If the displayed firmware version is 210 we recommend updating to the latest version V03 01_0210 fwx 4 Perform firmware update Note IMPORTANT NOTE R...

Page 13: ...nd Calibration Corona extreme If you try to install incorrect firmware or if the latest version is already installed the following window appears Fig 10 Firmware version warning Once you have selected...

Page 14: ...0_070_0011I Performing firmware update Lamp Replacement and Calibration Corona extreme The firmware update is running This can take several minutes Fig 12 Updating of firmware The update was successfu...

Page 15: ...n 3 a corresponding batch file needs to be run Download the folder BatchFile_Rev2_to_Rev3 to your test computer Open the folder It contains several files and subfolders Do not remove these Use only th...

Page 16: ...nual EN_40_070_0011I Performing firmware update Lamp Replacement and Calibration Corona extreme Enter the IP address of the device Confirm by pressing Enter Fig 15 Entering IP address The batch file i...

Page 17: ...acement and Calibration Corona extreme The update was successful Press any key to complete the process Fig 17 Entering IP address The preparatory work for the lamp replacement is now complete Return t...

Page 18: ...ird parties Caution GENERAL HAZARD The activities below may only be performed by Service employees of Carl Zeiss Spectroscopy GmbH or by appropriately trained personnel Caution HAZARD FROM THERMAL ENE...

Page 19: ...Loosen the sleeve nuts of the connected plugs and remove the cables from the connection sockets on the Corona extreme measuring system 5 Set up ESD workstation Perform all the activities described be...

Page 20: ...cement and Calibration Corona extreme 4 2 Opening the housing 1 Remove housing screws Place the Corona extreme spectrometer system so that the measurement window is facing upwards Unscrew the 12 Torx...

Page 21: ...Corona extreme 2 Lift the base plate off the housing Carefully lift the base plate 1 straight off the housing 2 This disconnects the plug connections between the boards which are located in the housin...

Page 22: ...logen lamp Lamp Replacement and Calibration Corona extreme 3 Remove old housing seal Remove the housing seal 1 from the groove 2 in the base plate The seal must be replaced by a new seal each time the...

Page 23: ...head screwdriver 1 Disconnect the plug connections Disconnect the lamp cable 1a from the halogen lamp 2 Disconnect the lamp cable plug 1b from the connector 4 on the lamp board If necessary use a slot...

Page 24: ...lace the lamp holder on a clean surface Fig 22 1 3 2 4 Removing the lamp holder 4 Replace the halogen lamp Lift the upper lamp holder ring 1 off the lower lamp holder ring 4 Put the gloves on Replace...

Page 25: ...threaded holes Fasten the lamp holder by screwing the 2 Torx screws 4 back into the threaded holes and tightening them Fig 24 4 2 1 3 Inserting the lamp holder 6 Install new lamp cable Insert the plug...

Page 26: ...Lamp Replacement and Calibration Corona extreme 7 Close the housing Refer to chapter 4 6 Closing the housing on page 37 8 Calibrate the compensation data After each lamp replacement the various profi...

Page 27: ...connections Disconnect the lamp cable 1a from the halogen lamp 2 Disconnect the lamp cable plug 1b from the connector jack 4 on the lamp board If necessary use a slot head screwdriver to unscrew the...

Page 28: ...tire lamp holder consisting of the lower lamp holder ring 3 and upper lamp holder ring 4 together with the old halogen lamp 2 carefully upwards Fig 27 1 3 2 4 Removing the lamp holder 4 Changing type...

Page 29: ...again Insert the wide plug of the adapter cable into connector jack 3 on the lamp board Fig 28 3 1 2 Installing adapter cable for type B lamp Caution SENSITIVE OPTICAL COMPONENTS Do not touch the refl...

Page 30: ...y above the reflector Provisionally screw the two fixing screws 3 only half way into the threaded holes in the lamp housing 1 Use a TX 25 Torx screwdriver for this Fig 30 3 2 1 5 4 Mounting the reflec...

Page 31: ...line with the counterbore in the lamp housing 2 red line in the diagram below Insert the new halogen lamp 3 carefully into the opening of the reflector holder 1 Tighten the three Torx screws 5 on the...

Page 32: ...he left cable clip again 12 Attach screw on cable tie Screw on a new cable tie 1 Use a TX 10 Torx screwdriver for this Tighten the cable tie sufficiently Fig 34 2 3 1 Attaching the lamp cable 13 Close...

Page 33: ...e following spare parts ready Maintenance Package 3 order no 000000 2402 119 1 Remove the lamp cable from the cable clip Open the left cable clip 1 If necessary use a slot head screwdriver for this Pr...

Page 34: ...cable from the adapter cable Unplug the lamp cable plug 1 from the adapter cable 2 Fig 36 1 2 Disconnecting the lamp cable from the adapter cable 4 Remove the halogen lamp Unscrew the three Torx scre...

Page 35: ...line with the counterbore in the lamp housing 2 red line in the diagram below Insert the new halogen lamp 3 carefully into the opening of the reflector holder 1 Tighten the three Torx screws 5 on the...

Page 36: ...se the left cable clip again 8 Attach screw on cable tie Screw on a new cable tie 1 Use a TX 10 Torx screwdriver for this Tighten the cable tie sufficiently Fig 40 2 3 1 Attaching the lamp cable 9 Clo...

Page 37: ...y Centering aid for seal replacement part of the Service Package consisting of 8 mounting pins TX 25 Torx screwdriver 1 Apply the new housing seal and insert mounting pins Always apply a new housing s...

Page 38: ...ck onto the housing there is a risk of damage to the boards e g through individual components shearing off Therefore put the base plate very slowly and carefully back onto the housing visually monitor...

Page 39: ...000000 2036 573 Reference holder Sapphire Flange 000000 1462 668 Reference holder Sample pan 5 5 mm thick base in TURNSTEP 000000 2130 893 Reference holder Sample pan thin base in TURNSTEP 000000 2285...

Page 40: ...e holder Ensure that the reference standard is correctly oriented Fig 43 Reference holder Sample pan thin base 000000 2285 627 Reference holder Sample pan 5 5 mm thick base 000000 2130 893 without fig...

Page 41: ...d Calibration Corona extreme 5 Start TestCenter Start the TestCenter A scan is performed for potential available connected devices Fig 44 Performing device scan Once the scanning process is completed...

Page 42: ...p 6 Select test block device profile A scan is performed for potential available connected test blocks device profiles Select a test block Fig 47 Selecting device profile Click to proceed to the next...

Page 43: ...ke sure that the correct profile attachment is placed on the sensor Click to proceed to the next step 8 Referencing Calibration of white reference standard Place the white reference standard on the ce...

Page 44: ...d Place the black cavity on the sensor Click OK to start the calibration Fig 50 Calibrating cavity black reference standard 10 Photometric verification Cavity measurement black reference standard Plac...

Page 45: ...ntering aid Ensure correct alignment interlocking of groove and pin Click OK to start the measurement Fig 52 Calibrating gray reference standard Remove the gray reference standard when the measurement...

Page 46: ...verification In the following screen you will receive an evaluation of the measurements Fig 54 Evaluating photometric verification If measurements are unsuccessful this is indicated by the following p...

Page 47: ...ach time the halogen lamp is replaced When a lamp hour reset is performed all profiles stored before the lamp was replaced are deactivated Therefore it is necessary to calibrate all profiles on the se...

Page 48: ...by the device as a check and a backup is created Fig 58 Backup of factory configuration 15 Open and transmit protocol Click Open Protocol to open the acceptance protocol Fig 59 Opening the acceptance...

Page 49: ...Fig 60 Back to profile selection 17 Select a further test block device profile A scan is performed for potential available test blocks device profiles Select the next test block device profile Fig 61...

Page 50: ...e calibration workflow data test data of the current device can be exported at any time for error analysis or to save the test data for backup and analysis purposes Click on to start the export Fig 62...

Page 51: ...me 6 Create ini file containing device information 1 Open the OSIS software Start OSISManagementConsole exe which can be found in C Program Files x86 ZEISS InProcess C Program Files x86 ZEISS InProces...

Page 52: ...the IP address of your device under Hardware settings IP address or click the Scan button to perform an address scan Make sure that you have the same IP address range You may need to change the IP ad...

Page 53: ...ormation Lamp Replacement and Calibration Corona extreme 5 Select device measuring system If necessary select Corona extreme under Please select one entry Fig 66 Selecting device measuring system 6 Cr...

Page 54: ...lamp replacement see Chapter 2 Getting device information Step 9 Create ini file on page 10 to the Service Department of Carl Zeiss Spectroscopy GmbH service spectroscopy zeiss com 8 Re install Corona...

Page 55: ...000000 2397 832 Maintenance Package 3 000000 2402 119 Service Package Order number Service Package 000000 2425 664 Spare parts for Service Package Order number White reference standard certified 00000...

Page 56: ...56 Lamp replacement and calibration Corona extreme Service Manual EN_40_070_0011I Lamp Replacement and Calibration Corona extreme...

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