Zapi ACE3, User Manual

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Page – 86/139 AFFZP0BB – ACE3 – User Manual
9 FAULTS DIAGNOSTIC SYSTEM
The fault diagnostic system of ACE3 controller consists of two main groups of faults:

ALARMS
Faults which cause the power section to stop, meaning the power bridge opens
and, when possible, the main contactor opens and the electromechanical brake
is applied.
Alarms are related to:
-
Hardware failures in the motor or in the controller that forbid to run the truck.
- Safety-related failures.

WARNINGS
Faults which do not stop the truck or stop it by mean of a controlled regenerative
braking. The controller still works well, but it has detected conditions that require
to stop the truck, or at least to reduce its performance, without opening the
power devices.
Warnings are related to:
-
Wrong sequences of operations by the operator.
- Conditions that require performance reduction in order to prevent major
failures (high temperature, …).
9.1 Alarms – Master uC
Error code Effect Condition
Restart
procedure
CAN
OPEN
CODE
MDI
CODE
ZAPI
CODE
LED
CODE
VDC LINK OVERV.
MC is not closed,
EB is applied,
Traction/Pump, valves
stopped
Stand-by, running
Valves or
Traction/Pump
Request
0XFFCA 77 202 77
HOME SENS.ERR XX
MC is opened, EB is
applied,
EVP stopped
Running Key re-cycle 0xFFB0 3 176 3
IMS ERROR
MC is not closed,
EB is applied,
Traction/Pump, valves
stopped
Start-up
Key re-cycle
0XFFA7 4 167 4
SHORT CIRCUIT
MC is not closed,
EB is applied,
Traction/Pump, valves
stopped
Running
Valves or
Traction/Pump
Request
0xFFA6 5 166 5
SHORT CIRCUIT KO
MC is not closed,
EB is applied,
Traction/Pump, valves
stopped
Start-up, stand-by Key re-cycle 0xFFA5 5 165 5
PWM ACQ.ERROR
MC is not closed,
EB is applied,
Traction/Pump, valves
stopped
Start-up Key re-cycle 0xFFA4 6 164 6
WATCHDOG
MC is opened, EB is
applied, Traction/Pump,
valves stopped
Start-up, stand-by,
running
Key re-cycle 0x6010 8 8 8
EVP DRIV. SHORT.
MC is closed or opened ,
EB is applied,
EVP stopped
EVP off
Traction/ Pump
request
0x5003 9 215 9
CONTROLLER MISM. MC is not closed, Start-up
Install the correct
software and Key
0xFFEF 12 239 12