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440 01 2020 01

4. Vent and Combustion Air Piping

CARBON MONOXIDE POISONING, FIRE AND EXPLO-

SION HAZARD.
Failure to properly vent this furnace can result in death,

personal injury and/or property damage.
Read and follow all instructions in this section.

!

Dual Certified (*9MPT & *9MPV Models)

This furnace is certified as a category

IV

appliance. This furnace

can be installed as a direct vent furnace using outside air for com-

bustion or the furnace can use air from inside the structure for com-

bustion. The

INLET

air pipe is optional. If combustion air comes

from inside the structure, adequate make up air

MUST

be provided

to compensate for oxygen burned. See

Confined Space Installa-

tion

in the

Combustion and Ventilation Air

chapter. If combus-

tion air is drawn from outside the structure, it

MUST

be taken from

the same atmospheric pressure zone as the vent pipe.

Contaminated Combustion Air

Installations in certain areas or types of structures will increase the

exposure to chemicals or halogens that may harm the furnace.
The following areas or types of structures may contain or have ex-

posure to the substances listed below. The installation must be

evaluated carefully as it may be necessary to provide outside air for

combustion.

·

Commercial buildings.

·

Buildings with indoor pools.

·

Furnaces installed in laundry rooms.

·

Furnaces installed in hobby or craft rooms.

·

Furnaces installed near chemical storage areas.

·

Permanent wave solutions for hair.

·

Chlorinated waxes and cleaners.

·

Chlorine based swimming pool chemicals.

·

Water softening chemicals.

·

De--icing salts or chemicals.

·

Carbon tetrachloride.

·

Halogen type refrigerants.

·

Cleaning solvents (such as perchloroethylene).

·

Printing inks, paint removers, varnishes, etc.

·

Hydrochloric acid.

·

Sulfuric Acid.

·

Solvent cements and glues

.

·

Antistatic fabric softeners for clothes dryers.

·

Masonry acid washing materials.

Vent and Combustion Air Piping Guidelines

NOTE:

All vent piping

MUS

T be installed in compliance with local

codes or ordinances, these instructions, good trade practices, and

codes of country having jurisdiction.

1. Determine the best routing and termination for the vent pipe

and air inlet pipe by referring to all of the instructions and

guidelines in this Section.

2. Determine the size required for the vent pipe and air inlet

pipe.

3. Loosely assemble all venting parts without adhesive (pipe

joint cement) for correct fit before final assembly.

4. Use of vertical piping is preferred because there will be

some moisture in the flue gases that may condense as it

leaves the vent pipe (See

Special Instruction For Horizontal

Vents

).

5. The vertical vent pipe

MUST

be supported so that no weight

is allowed to rest on the combustion blower.

6. Exhaust vent piping or air inlet piping diameter

MUST NOT

be reduced.

7. All exhaust vent piping from the furnace to termination

MUST

slope upwards. A minimum of

1

/

4

²

per foot of run is

required to properly return condensate to the furnace drain

system.

8. Use DWV type long radius elbows whenever possible, as

they provide for the minimum slope on horizontal runs and

they provide less resistance in the vent system. If DWV el-

bows cannot be used, use two, 45

°

elbows when possible.

On horizontal runs the elbows can be slightly misaligned to

provide the correct slope.

9. All horizontal pipe runs

MUST

be supported at least every

five feet with galvanized strap or other rust resistant materi-

al.

NO

sags or dips are permitted.

10. All vertical pipe runs

MUST

be supported every six feet

where accessible.

11. The maximum pipe length is 40

¢

total in the inlet

or

outlet

side of the system. Up to five, 90

°

elbows can be used on the

inlet

or

the outlet. With the Concentric Vent Termination Kits

(NAHA001CV or NAHA002CV), the maximum pipe length is

35

¢

with 4 90

°

elbows. If more elbows are required, reduce

the length of both the inlet and exhaust pipes 5

¢

for each

additional elbow used. (See

Table 3

or

Table 4).

12. The minimum pipe run length is 2

¢

.

13. The piping can be run in the same chase or adjacent to sup-

ply or vent pipe for water supply or waste plumbing. It can

also be run in the same chase with a vent from another 90+

furnace.

NOTE

: In

NO

case can the piping be run in a chase where

temperatures can exceed 140

°

F. or where radiated heat

from adjacent surfaces would exceed 140

°

F.

14. The vent outlet

MUST

be installed to terminate in the same

atmospheric pressure zone as the combustion air inlet.

15. The vent system can be installed in an existing unused chim-

ney provided that:

·

Both the exhaust vent and air intake run the length of the

chimney.

·

No other gas fired appliance or fireplace (solid fuel) is

vented into the chimney.

·

The top of the chimney

MUST

be sealed flush or crowned

up to seal against rain or melting snow so

ONLY

the piping

protrudes.

·

The termination clearances shown in

Figure 7

are main-

tained.

16. Furnace applications with vertical vents requiring vent diam-

eter increaser fittings

must

have increaser fittings installed

in vertical portion of the vent. Condensate will be trapped in

the vent if the vent diameter is increased prior to having an

elbow turned upward. This could cause nuisance tripping of

the pressure switch.

Summary of Contents for 9MPT050F12A

Page 1: ...l should install repair or service heating equipment Untrained service personnel can perform basic maintenance functions such as cleaning and replacing air filters All other operations must be perform...

Page 2: ...ly Return F or C Lo Fire Supply Return F or C Filter Type and Size Fan Time ON Setting Fan Time OFF Setting Manual Gas Shut Off Upstream of Furnace Drip Leg YES NO Condensate Drain Connected YES NO Co...

Page 3: ...rn air ducts Install correct filter type and size Unit MUST be installed so electrical components are pro tected from direct contact with water Safety Rules Yourunitis builtto provide many years of sa...

Page 4: ...me your furnace will be ready to start as it is not necessary to drain the antifreeze from the furnace 2 Installation CARBON MONOXIDE POISONING HAZARD Failure toproperly ventthis furnace orother appli...

Page 5: ...pflow horizontal either left or right or downflow airflow position DO NOT install this furnace on its back For the upflow position the return air ductwork can be at tached to either the left or right...

Page 6: ...11 16 111 16 175 16 215 8 21 4 131 4 24 47 8 215 8 17 8 297 8 273 16 913 16 3311 16 6 440 01 2020 01 Cabinet to Combustible Clearances TOP BOT RH LH BACK FRONT FLUE 1 0 0 0 0 3 0 U it Cabinet Bottom...

Page 7: ...entdam age by overflow due to blocked condensate drain 3 Combustion Ventilation Air For Single Pipe Installation CARBON MONOXIDE POISONING HAZARD Failure to provide adequate combustion and ventilation...

Page 8: ...e theequipmenthasclearances of at least 1 from the sides and back and 6 from the front of the appliance The opening shall directly communicate with the out doors or shall communicate through a vertica...

Page 9: ...DE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system beingplaced into operation while all other appliances connected to the venting system...

Page 10: ...isture in the flue gases that may condense as it leaves the vent pipe See Special Instruction For Horizontal Vents 5 The vertical vent pipe MUST be supported so that no weight is allowed to rest on th...

Page 11: ...VC pipe or 100 000 Btuh Furnace 40 5 90 elbows with 3 PVC pipe 125 000 Btuh Furnace 40 5 90 elbows with 3 PVC pipe Elbows are DWV Long Radius Type for 2 and 3 vents If more than five elbows are requir...

Page 12: ...des The drain line must maintain a 1 4 per footdownward slope toward the drain 1 4 per foot is recommended Installation of an overflow line is recommended when the 1 4 per foot slope to the conden sat...

Page 13: ...it Install casing grommet black rubber 5 8 ID grommet in loose parts bag Install the 1 2 CPVC street elbow on discharge of Trap Install the black PVC tube connector 3 4 PVC x 1 2 CPVC from loose parts...

Page 14: ...ommet in side of casing Cut an appropriate length of 2 PVC pipe long enough to exit the cabinet and connect the vent drain to either A 2 PVC coupling fastened onto the Drain Tee 9MPT or V models Insta...

Page 15: ...to the Trap Secure all connections with clamps Install the vent pipe grommet into the casing Cut an appropriate length of 2 PVC pipe long enough to exit the cabinet and connect the vent drain to eith...

Page 16: ...e unit using the 2 screws provided Cut the 5 8 ID corrugated hose as shown above and fasten the 90 bend end to the Trap and fasten the straight end to the transition drain Secure both connections with...

Page 17: ...ap and mount the Trap externally to the right side of the unit using the 2 screws provided Connect the corrugated Drain Tube from the transition box to the Trap as shown If an extension is required us...

Page 18: ...tration above Con nect the corrugated hose from the transition to the Trap Secure connections with clamps Remove the black 1 2 ID Drain Tube from the Drain Tee Install a yellow cap and clamp over the...

Page 19: ...he illustration above Con nect the corrugated hose from the transition to the Trap Secure connections with clamps Connect the black 1 2 ID Drain Tube from the Vent Drain to the Trap If an extension is...

Page 20: ...as shown in the illustration above Con nect the corrugated hose from the transition to the Trap Secure connections with clamps Connect the black 1 2 ID Drain Tube from the Vent Drain to the Trap If a...

Page 21: ...rrugated hose from the transition to the Trap Secure connections with clamps Connect the black 1 2 ID Drain Tube from the Vent Drain to the Trap If an extension is required use the 1 2 OD barbed coupl...

Page 22: ...flue gases from the condensate drain line and open tee for a period of time and may result in temporary lockout of the furnace upon start up Main drain line construction is left to the discretion of...

Page 23: ...ts and avoid contact with skin or eyes This furnaceis approvedforventingwith Schedule40 PVC CPVC ABS Cellular Core pipe fittings and SDR 26 PVC NOTE All PVC CPVC ABS and Cellular Core pipe fittings so...

Page 24: ...l to restrain pipe from moving 3 Insulate pipe with Armaflex or equivalent moisture resistant closed cell foam insulation or Fiberglass insulation if boxed in and sealed against moisture 8 MIN 20 MAX...

Page 25: ...t Vent and Exhaust Air Ter mination Dimension A is touching or 2 maximum separation 12 Min Grade or Snow Level 18 Min for Cold Climates Sustained Below 0 F 8 Min 20 Max 8 Min Exhaust 8 Min 8 Min 20 Ma...

Page 26: ...Gas input to burners MUST NOT exceed the rated input shown on rating plate 3 Do NOT allow minimum gas supply pressure to vary down ward Doing so will decrease input to furnace Refer to Table 5 for nor...

Page 27: ...The derating of these units at 2 Natural and 4 L P has been tested and approved by CSA MANIFOLD PRESSURE AND ORIFICE SIZE FOR HIGH ALTITUDE APPLICATIONS Table 6 High Altitude Pressure Chart 2000 8000...

Page 28: ...sed on a natural gas BTU content of 1 000 BTU s per cubic meter Check with gas supplier for actual BTU content 1 Turn OFFgas supplyto allappliances andstartfurnace Use jumper wire on R to W1 and W2 fo...

Page 29: ...eel pipe and fittings or other pipe ap proved by local code 5 Use ground joint unions and install a drip leg no less than 3 long to trap dirt and moisture before it can enter gas valve 6 Use two pipe...

Page 30: ...nace must be made on terminal board to fan control Optional Equipment All wiring from furnace to optional equipment MUST conform to lo cal codes or in the absence of local codes with the latest editio...

Page 31: ...death personal injury and or property damage Cool air passing over heat exchanger can cause condensate to form resulting in heat exchanger failure Connections NOTE On upflow installations return air...

Page 32: ...lter to clear the front raised edge of the furnace Insert filter into side clips first and push filter back until it is fully engaged into back clip When filter is in place slide clips back into place...

Page 33: ...dimensions listed in Table 7 since the base is equipped with locating tabs that center the base over the opening The opening in the base is 11 4 shorterand 11 8 narrower than the recommended size of t...

Page 34: ...power to furnace Check for wiring errors or obstruction to blower Failure to correct hazard could result in death personal injury and or property damage CAUTION Gas Supply Pressure Gas supply pressur...

Page 35: ...fter the adjustments are com plete Return fourth 4th to previous setting Changing Blower Speed 9MPT Models ELECTRICAL SHOCK HAZARD Failure to do so can result in death and or personal injury Turn OFF...

Page 36: ...jury and or property damage Turn OFF power to furnace before changing speed taps NOTE The blowerspeeds thatthe manufacturersetsfromthefac tory for this product are based on a nominal 400 CFM per ton c...

Page 37: ...p period on a call for Heating that occurs during a G request NOTE3 Heating or Cooling requests received during a Fan request cause the fan speed to change to the appropriate heat or cool speed after...

Page 38: ...Low Pressure switch circuit was still sensed as open 30 seconds after the inducer was energized System is in 5 minute delay mode with inducer off After 5 minute delay a new ignition sequence will be...

Page 39: ...alve Honeywell Figure 44 INLET OUTLET Diagnostic Light on some models 25 22 25a On Off Switch Pilot Adjustment Manifold Adjustment Hidden Manifold Pressure Adjustment INLET OUTLET 25 22 49a LO HI 39 4...

Page 40: ...TO OPEN 1 Ignitor turns OFF about 30 seconds into the trial for ignition If the pilot flame has not lit it turns back ON for the final 30 seconds of the 90 second trial for ignition The pilot valve is...

Page 41: ...speed Main limit switch Manual reset burner rollout switch Limit and rollout switch wiring is in good condition and securely connected 5 Flashes Flame signal sensed out of proper sequence Combustion b...

Page 42: ...ate a new ignition sequence Main limit switch Limit and rollout switch wiring is in good condition and securely connected Restriction in duct work Dirty filter 7 Flashes Soft Lockout Blower failure ty...

Page 43: ...and the exhaust vent pipes must attach to the termination kit The termination kit must terminate outside the structure and must be installed per the instructions outlined below for vertical or horizon...

Page 44: ...nt the parts using the procedures for Joining Pipe and Fittingssection ofthe manual A Cementthe YConcen tric fitting to the 4 diameter kit pipe See Figure 48 B Ce ment the 3 rain cap to the 21 2 diame...

Page 45: ...be field installed to prevent movement of ter mination kit in side wall Figure 50 8 Install the rain cap and the small diameter pipe assembly in the Y concentric fitting and the large pipe assembly En...

Page 46: ...46 440 01 2020 01...

Page 47: ...9MPT100J16B1 9MPT125L20B1 9MPV050F12B1 9MPV075F14B1 9MPV100J16B1 9MPV125L20B1 Denotes Brand Save This Manual For Future Reference Four Position Furnace 25 23 30 International Comfort Products Corpora...

Page 48: ...Blower Transition Box Lo Fire Std Pressures of WC 5 No Elbows 40 5 90 DWV Elbows 1 80 2 60 1 30 2 30 1 20 1 90 1 00 1 80 1 80 2 60 1 30 2 30 1 20 1 90 1 00 1 80 1 80 2 60 1 70 2 50 1 20 1 90 1 00 1 8...

Page 49: ...631 921 1309 1530 0 5 609 891 1252 1460 0 6 569 845 1187 1380 0 7 529 799 1122 1300 0 8 490 730 1030 1190 0 9 680 950 1080 1 0 831 969 For 100 Models 4 Ton Units For 125 Models 5 Ton Units Speed Tap L...

Page 50: ...RANGE MHI RED LO BLACK HI BLUE MLO SPEED TAP CODE HEAT LOW IND LOW PURPLE P YELLOW Y WHITE W RED R ORANGE O GREEN G BROWN BR BLUE BL BLACK BK IND IN IND HI 3 COLOR CODE 24V SECONDARY 115V PRIMARY P1 4...

Page 51: ...1 440 01 2020 01 13 9MPT 25 23 95 AA 13 14 Z 19 YY WW 15 FF N LL EE 16 Z BB 12 16 GG 17 DD 11 CC FF 18 V W R S T U J L JJ Q P Y X F UU VV TT SS H RR QQ KK 5 4 3 9 10 M K 2 1 B A 8 6 7 HH K 25 23 95c O...

Page 52: ...e Pilot 018 503211 1 1 1 1 20 Filter HH 16X25X1 2 1010365 1 1 2 2 Key Description Part 9MPT Key No Description Non Functional Part Number 050 F12 075 F14 100 J16 125 L20 A Panel Top 1012866 1012867 10...

Page 53: ...1 1 1 SS Bracket Trap Bracket 1171987 1 1 1 1 TT Tube Drain Coll Box 5 8 ID 1171988 1 1 1 1 UU Tube Drain Tee 1 2 ID 1171989 1 1 1 1 VV Tube Relief 1009238 1 1 1 1 WW Drain Vent 1014003 1 1 1 1 YY Te...

Page 54: ...tion Box Hi Fire Std Pressures of WC 5 No Elbows 40 5 90 DWV Elbows Blower Transition Box Lo Fire Std Pressures of WC 5 No Elbows 40 5 90 DWV Elbows 1 80 2 60 1 30 2 30 1 20 1 90 1 00 1 80 1 80 2 60 1...

Page 55: ...ic on high heat Lo Heat Air Temperature Adjustment F Switch Settings Furnace Model 3 4 5 50K 75K 100K 125K 0 0 0 0 0 0 0 0 0 1 1 1 1 6 0 1 0 4 2 2 8 0 1 1 7 3 5 12 1 0 0 11 6 8 16 1 0 1 7 4 5 1 1 1 0...

Page 56: ...us Airflow Settings Figure 1 ESP W C 9MPV050 COOLING CFM VS EXTERNAL STATIC PRESSURE SCFM 0 200 400 600 800 1000 1200 1400 0 1 0 3 0 5 0 7 1 000 001 010 011 100 101 110 111 Figure 2 ESP W C 9MPV050 Hi...

Page 57: ...ettings Figure 3 ESP W C 9MPV050 Lo HEAT CFM VS EXTERNAL STATIC PRESSURE SCFM 0 100 200 300 400 500 600 700 800 900 1000 0 1 0 2 0 5 0 7 1 000 001 010 011 100 101 110 111 Figure 4 0 200 400 600 800 10...

Page 58: ...Airflow Settings Figure 5 9MPV075 Hi HEAT CFM VS EXTERNAL STATIC PRESSURE SCFM 0 200 400 600 800 1000 1200 1400 0 1 0 2 0 5 0 7 1 000 001 010 011 100 101 110 111 ESP W C 0 200 400 600 800 1000 1200 1...

Page 59: ...nuous Airflow Settings Figure 7 ESP W C 9MPV100 COOLING CFM VS EXTERNAL STATIC PRESSURE SCFM 0 500 1000 1500 2000 2500 0 1 0 3 0 5 0 7 1 000 001 010 011 100 101 110 111 Figure 8 ESP W C 9MPV100 Hi HEA...

Page 60: ...flow Settings Figure 9 ESP W C 9MPV100 Lo HEAT CFM VS EXTERNAL STATIC PRESSURE SCFM 0 200 400 600 800 1000 1200 1400 1600 1800 0 1 0 2 0 3 0 5 0 7 1 000 001 010 011 100 101 110 111 Figure 10 ESP W C 9...

Page 61: ...inuous Airflow Settings Figure 11 ESP W C 9MPV125 Lo HEAT CFM VS EXTERNAL STATIC PRESSURE SCFM 0 500 1000 1500 2000 2500 0 1 0 2 0 5 0 7 1 000 001 010 011 100 101 110 111 Figure 12 ESP W C 9MPV125 Hi...

Page 62: ...120 VAC XFMR DC MTR P1 COM 3 NEUTRAL 2 1 VAC 24 4 7 P2 Y2 C R OPTIONAL HUMIDISTAT W G Y Y W1 G TRANSFORMER HIGH INDH MOTOR INDUCER LO INDIN INDL 1 2 3 4 3 1 115V R R COM BR 24VAC BR 5 A FUSE 24VAC IGN...

Page 63: ...L 2 1 VAC 24 4 7 P2 Y2 C R OPTIONAL HUMIDISTAT W G 1 2 3 4 Y Y W1 G TRANSFORMER HIGH INDH MOTOR INDUCER LO INDIN INDL 1 2 3 4 3 1 115V R R COM BR 24VAC BR 5 A FUSE 24VAC IGNITER SENSOR 2 STAGE SHIELD...

Page 64: ...0 01 2020 01 15 9MPV 25 23 95b 21 AA 13 14 Z 19 YY WW 15 FF N LL EE 16 Z BB 12 16 GG 17 DD 11 CC FF 18 V W R S T U J L JJ Q P Y X F UU VV TT SS H RR QQ KK 5 4 3 9 10 M K 2 1 B A 8 6 7 HH OO 20 MM MM P...

Page 65: ...20 Filter HH 16X25X1 2 1010365 1 1 2 2 21 Control Mtr Variable Spd 1013410 1013411 1013412 1013413 1 1 1 1 Key Part 9MPV Key No Description Part Number 050 F12A 075 F12A 100 J20A 125 L20A A Panel Top...

Page 66: ...S Bracket Trap Bracket 1171987 1 1 1 1 TT Tube Drain Coll Box 5 8 ID 1171988 1 1 1 1 UU Tube Drain Tee 1 2 ID 1171989 1 1 1 1 VV Tube Relief 1009238 1 1 1 1 WW Drain Vent 1014003 1 1 1 1 YY Tee Drain...

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