LP GAS CONVERSION & HIGH ALTITUDE KIT FOR INSTALLATIONS IN THE UNITED STATES
For *G7 / *GC2 Series Furnaces & Appliances Using Honeywell Gas Valves
Table 1. LP Gas Conversion Kit
DESCRIPTION
QTY
Honeywell Conversion Kit 396221
(to convert VR8205S2890 or VR8215S1289)
1
Honeywell Conversion Kit 396021
(to convert VR8205Q2381)
1
Honeywell Conversion Kit 50033841
(to convert VR9205Q1127)
1
#55 Drill Size Burner Orifice Kit
(contains (7) 661055)
1
#56 Drill Size Burner Orifice Kit
(contains (7) 661056)
1
#57 Drill Size Burner Orifice Kit
(contains (7) 661057)
1
#59 Drill Size Burner Orifice Kit
(contains (3) 661059)
1
#60 Drill Size Burner Orifice Kit
(contains (3) 661060)
1
#61 Drill Size Burner Orifice Kit
(contains (3) 661061)
1
Conversion Warning Label
1
Conversion Information Label
1
Installation Instructions
1
BEFORE THE CONVERSION
IMPORTANT: Please read all instructions before converting
the furnace.
Pay attention to all safety warnings and any other
special notes highlighted in the manual. Safety markings are used
frequently throughout this manual to designate a degree or level
of seriousness and should not be ignored.
WARNING
indicates
a potentially hazardous situation that if not avoided, could result
in personal injury or death.
This conversion kit is only to be used to convert natural gas
furnaces to LP/Propane gas and/or for high altitude applications
in the United States. For installations in Canada, the Canadian
conversion kit must be used.
Table 1 is a detailed listing of the components in this conversion
kit. Please check the contents of the conversion kit with that of
the parts listing, and familiarize yourself with each component.
Use caution when servicing or removing components from the
appliance. Personal injury can occur from sharp metal edges
present in all sheet metal constructed equipment.
To avoid nuisance tripping at altitudes between 7,500 to 10,000
feet, a pressure switch conversion is required. See pressure
switch settings in Table 3 (page 6) or Table 4 (page 7) for altitudes
between 7,500 and 10,000 feet (in the US only).
NOTE:
If furnace was produced before January 2010, the NOX
baffles must be removed from the furnace before conversion.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury or property damage.
– Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a
neighbors phone. Follow the gas suppliers
instructions.
• If you cannot reach your gas supplier, call the
fire department.
– Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
DO NOT DESTROY THIS MANUAL. READ ALL INSTRUCTIONS IN THIS
MANUAL AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
WARNING:
All gas piping must conform with local building
codes, or in the absence of local codes, with the
most recent edition of the National Fuel Gas Code
ANSI Z223.1. DO NOT attempt to modify, or tap into
existing gas lines yourself. Fire or explosion may
result causing property damage, personal injury
or loss of life. Failure to follow the safety warnings
exactly could result in serious injury, death or
property damage.
WARNING:
All electrical wiring must comply with the latest
edition of the National Electrical Code ANSI/NFPA
70. Failure to follow these instructions could result
in possible damage to equipment, serious personal
injury, or death.
The installer performing this work assumes all responsibility for this conversion.
These instructions are primarily intended to assist qualified individuals
experienced in the proper installation of these components. Some local codes
require licensed installation/service personnel for this type of equipment. Safety
should always be the deciding factor when installing this product and using
common sense plays an important role as well. Improper installation of the
components or failure to follow safety warnings could result in serious injury,
death, or property damage. After completing the installation, return these
instructions to the Homeowner’s Package for owner-user’s future reference.
INSTALLATION INSTRUCTIONS
