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351579-YTS-B-0608

Johnson Controls Unitary Products

13

be turned off by turning off the RAH Sensor Enable option. 
Thus, the option setting is used to reflect the desired operation 
and mainly to control sensor failure alarms.

Economizer Loading to Control SAT - (ON) -

 This tells the 

control if it is going to use Economizer Loading to control 
excessive SAT [supplying warmer outside air to keep SAT from 
going too low]. This parameter is only applicable outside the 
normal Economizer operation. During the Economizer 
operation, the loading function is always performed and is an 
integral part of the control algorithm.

Duct Static Setpoint - (1.5”WG) -

 This parameter is applicable 

only to 

VAV mode of operation. This is the pressure setpoint that 

the control will maintain when operating the fan in a VAV unit. 
This setpoint is adjustable between 0”WG and 5”WG with the 
default set to 1.5”WG.

Duct Static High Limit Setpoint - (4.5”WG) -

 This parameter is 

applicable only to VAV mode

 

of operation. This tells the control at 

what Static Pressure to shut down the unit due to a Fan control 
failure. This setpoint is to insure that we don't continue to operate 
the Fan with an Inlet Guide Vane or VFD problem that could 
cause the ductwork to fail from duct pressure. When the Static 
Pressure reaches this setpoint (4.5”WG default), the control will 
drive the supply fan control output to zero. If the static pressure 
does decrease below the “Duct Static High Limit Setpoint” within 
3 seconds after decreasing the supply fan control output to zero, 
the control will resume normal operation. If there is no change in 
static pressure after 3 seconds, the control will generate a High 
Duct Static alarm, shut down all the outputs including the Fan and 
shut down the unit. The alarm is written to the Error History Buffer 
and will trigger storing a snapshot of Points Screen data along 
with a date and time stamp. In networked applications, the alarm 
flag is readable by the network. This parameter can be adjusted 
from 0”WG to 5”WG with the factory default set to 4.5”WG.

The customer must be aware of the duct pressure design limit, 
and what the duct pressure sensor will be reading when the peak 
pressure is reached [the pressure pickup tube may not have 
been located at the place of highest pressure in the system].

The alarm must be reset (after the problem that caused the 
alarm is corrected) by resetting the controller by turning power 
to the unit off and back on, or by reset command issued by an 
external connection.

Morning Warm Up -

 Is inferred from the entries in 

Occupied/Unoccupied

Occupied -

 (from settings in Weekly Schedule and Holiday 

Schedule Tables 11 and 12.) - See discussion in Sequence of 
Operation.

Unoccupied -

 (from settings in Weekly Schedule and Holiday 

Schedule Tables 11 and 12.) - See discussion in Sequence of 
Operation.

VAV High Temperature SAT Setpoint for Cooling - (60 °F) -

 

The control will maintain this SAT when operating in VAV mode

 

with a thermostat that is calling for first stage cooling. This 
parameter may be adjusted from 40 °F to 70 °F with 60 °F set 
as the default value.

VAV Low Temperature SAT Setpoint for Cooling - (55 °F) -

 

The control will maintain this SAT when operating in VAV mode 
with a thermostat that is calling for second stage cooling. This 
parameter may also be adjusted from 40 °F to 70 °F with 55 °F 
set as the default value.

VAV SAT Reset Setpoint - (72

 °F

) - 

This parameter is used 

only 

in VAV mode with a Space Sensor.

 The control will switch 

from the VAV Lower Cooling SAT Setpoint to the VAV Upper 
Cooling SAT Setpoint when this Space Temperature Setpoint 
minus 0.5 °F is reached. The control will switch from High 
setpoint back to Low setpoint when the space temperature gets 
2 °F above this setpoint. This is SAT reset based on Space 
Temperature. The reset occurs in both Occupied and 
Unoccupied modes and may be adjusted from 40 °F to 85 °F. 
The factory default is 72 °F.

VAV Occupied Heating - (OFF) -

 This option applies in VAV 

mode with a Space Sensor and does not affect VAV Occupied 
heating if requested by a thermostat. When this option is 
toggled on, a VAV unit is able to operate heating in the occupied 
mode as long as it is operating with a Space Sensor. If the 
Space Temperature drops to 2 °F below the VAV SAT Reset 
Setpoint the control will read the RAT. If the RAT is below the 
Morning Warm Up RAT Setpoint the unit will enter the Occupied 
Heating mode. Operation is the same as Morning Warm Up. 
This parameter is factory set to OFF.

Comfort Ventilation Mode - (OFF) -

 Comfort Ventilation is a 

SAT control mode that controls SAT during “satisfied” periods in 
a fairly wide temperature band, using mostly Outside Air, and 
also cooling and heating stages as necessary. It is available 
only on the Constant Volume unit.

To enable Comfort Ventilation, the programmable parameter 
“Comfort Ventilation Mode” must be set to ON (default setting is 
OFF).

For a detailed explanation of Comfort Ventilation, refer to the 
Sequence of Operation in this manual.

Comfort Ventilation High Supply Air Setpoint - (80 °F) -

 This 

is the High Limit Setpoint for the Comfort Ventilation mode. For 
a stable operation of Comfort Ventilation function, the High 
Supply Air Setpoint should be set 10.0 °F or more above the 
Low Setpoint.

Comfort Ventilation Low Supply Air Setpoint - (70 °F) -

 This 

is the Low Limit Setpoint for the Comfort Ventilation mode. For 
a stable operation of Comfort Ventilation function, the Low 
Supply Air Setpoint should be set 10.0 °F or more below the 
High Setpoint.

Dirty Filter Switch - (OFF) -

 This tells the control that a Dirty 

Filter Switch is connected to it. The control will wait for ten 
minutes after the switch has closed before declaring a Dirty 
Filter Alarm. The alarm is written to the Error History Buffer. In 
networked applications, the error flag is readable by the 
network. The alarm will automatically reset when the error 
condition is corrected.

The default is OFF.

Summary of Contents for MILLENIUM SIMPLICITY ELITE Series

Page 1: ...ntrols These procedures are the same for all 25 40 Ton Millennium Rooftop units in this series except as noted This manual covers Simplicity controls only for unit installation information please refe...

Page 2: ...ATING WITH W1 W2 AND W3 INPUTS 30 SENSOR OPERATION 30 TYPES OF SPACE SENSORS 31 VAV OPERATION 32 SUPPLY DUCT PRESSURE CONTROL ALGORITHM 34 MORNING WARM UP VAV OCCUPIED HEATING CONTROL ALGORITHM 34 CON...

Page 3: ...e clock function with minimum of ten hours Time of day retention with unit power off The Millennium Simplicity control is resistor configured for Constant Volume CV units or Variable Air Volume VAV un...

Page 4: ...nsed input value s start up ramp time initial start value maximum output control value a status point to initiate the control action i e a fan ON status Direct or Reverse Controlling Action and severa...

Page 5: ...ODBUS communication protocol A communication protocol is simply a set of rules that determine how two systems communicate with each other over some medium such as a pair of wires phone line radio wave...

Page 6: ...C1O 4O Table 1 Acronyms Inputs Description APS Air Proving Switch IAQ Air Quality CO2 Sensor BAS Economizer Passes BAS economizer command through to Economizer output BPS Building Pressure Sensor C1O...

Page 7: ...actor and flash the appropriate flash code This flash code is not an alarm If the control already has contactors pulled in it will monitor the voltage and drop the contactors and shut down if the volt...

Page 8: ...D and Heating water valves Since these outputs are analog they are continuous between 2 and 10 Volts and are proportional to the 0 to 100 drive position of the device ECO Economizer Actuator The modul...

Page 9: ...cuit 2 24 VAC sense LPS3 18 30 VAC On Off 5 VAC Low Pressure Switch for Circuit 3 24 VAC sense LPS4 18 30 VAC On Off 5 VAC Low Pressure Switch for Circuit 4 24 VAC sense Limit Switch 1 18 30 VAC On Of...

Page 10: ...ts Heat 1 contactor output Relay Contacts 24 VAC 120 VAC H2 Class 1 Relay Contacts Heat 2 contactor output Relay Contacts 24 VAC 120 VAC H3 Class 1 Relay Contacts Heat 3 contactor output Relay Contact...

Page 11: ...l Also if there are field changes i e a modulating power exhaust option the control configuration will need to be modified for the new option METRIC OPERATION ENGLISH The factory default for this opti...

Page 12: ...cond Stage Setpoint 50 F This tells the control what Supply Air Temperature to maintain for a call for second stage of cooling This is used only during Constant Volume cooling mode with Economizer ope...

Page 13: ...e SAT Setpoint for Cooling 60 F The control will maintain this SAT when operating in VAV mode with a thermostat that is calling for first stage cooling This parameter may be adjusted from 40 F to 70 F...

Page 14: ...is operating the Fan it will close the Economizer fully until the freeze condition is over If the fan is off and the RAT drops below 40 F the Hot Water Valve will turn on 100 Supply AirTemp SAT Alarm...

Page 15: ...1 000 ppm Demand Ventilation Setpoint 1000 ppm This Setpoint is the maximum Indoor Air Quality IAQ level that the control will allow It is adjustable from 700 ppm to 1500 ppm IAQ Sensor Range 5 000 pp...

Page 16: ...80 180 150 21 Hydronic Heating Reverse Actuated Valve ON OFF ON OFF OFF 22 Remote Control ON OFF ON OFF OFF 23 VAV Upper Cooling SAT F 40 70 60 24 VAV Lower Cooling SAT F 40 70 55 25 VAV SAT Reset Set...

Page 17: ...180 Read Only Read Only 66 RAT Return Air Temp F 40 to 180 Read Only Read Only 67 OAT Outside Air Temp F 40 to 180 Read Only Read Only 68 ST Space Temp F 40 to 180 Read Only Read Only 69 OAH Outside A...

Page 18: ...y holidays In addition to the programmed schedule the space sensor allows a single key press to provide up to a 4 hour unoccupied override into the occupied mode OCCUPIED MODE The supply fan operates...

Page 19: ...ops below 180 psi R22 300 psi R410a condenser fan 4 contactor 9M is brought on by PS6 monitoring discharge pressure on compressor 2 4 A control call for Compressor 2 powers contactor 2M through termin...

Page 20: ...s listed below Dry Bulb The control relies on the RAT OAT and SAT readings connected to those terminals on the control Free cooling will be available until the outdoor tempera ture rises above the ind...

Page 21: ...de the duct pres sure controller if that option is installed is activated the optional power exhaust system is activated power is applied to the airflow proving switch APS and to the sup ply fan motor...

Page 22: ...ed The optional power exhaust system is activated In heat mode cooling is disabled and the optional econo mizer outside air dampers are closed This operation is maintained until the space temperature...

Page 23: ...wo stage ignition control For faster heat exchanger warm up the ICB will automatically run each module on high fire for 30 seconds given a low fire only call for heat Because the use of two stage modu...

Page 24: ...65 73 On On On Off On Off 10 426 664 341 331 80 On On On On On Off 11 495 997 396 798 93 On On On Off On On 12 533 330 426 664 100 On On On On On On Gas Heat Module Step Input Output of Total Output L...

Page 25: ...ntrol calculates a 2 10VDC signal to the inlet guide vane actuator 17 Duct Pressure Control VFD Variable Frequency Drive Option The duct pressure controls are powered with a call for the supply fan On...

Page 26: ...ed and are not modulated The BPS signal is proportional with the dif ference between outside ambient pressure and build ing pressure The VFD is set for a minimum speed of 33 and a maximum of 100 The V...

Page 27: ...g and very little peripheral hardware This reduces the costs associated with manufacturing and servicing equipment with this level of interacting features but you can t see the status of interlocked r...

Page 28: ...the ventilation air temperature is trimmed to be within the specified SAT control band Comfort Ventilation mode terminates when there is a call for heating or cooling from the space temperature contro...

Page 29: ...cycling between a satisfied and a heating state under control of a zone thermostat or zone sensor In its OFF state the control algorithm continues monitoring the SAT and performs calculations necessa...

Page 30: ...case G ON The operation of the thermostat s G signal is determined by the thermostat s fan mode switch NOTE During Economizer operation using Economizer First Stage Setpoint for SAT control one or mo...

Page 31: ...zone heating demand of 1 5 F will generate a request for first stage heat A zone heating demand of 2 0 F will generate a request for second stage heat A zone heating demand of 2 5 F will generate a r...

Page 32: ...ne thermostat The setpoint setting should prevent a possibility of cooling turned off while other zone s in the system still have a cooling demand VAV OPERATION WITH A ZONE SENSOR The Space Sensor is...

Page 33: ...the Space Sensor algorithm requests heating no heating all heating stages OFF when the Space Sensor algorithm is satisfied note that in this case the control will use all available heating stages rega...

Page 34: ...ekly schedule MWU Morning Warm Up is initiated upon all transitions from Unoccupied to Occupied mode The system clock is used to identify for the Morning Warm Up a 1 hour period before actual occupanc...

Page 35: ...owing control algorithm OCCUPIED VAV HEATING COOLING CONTROL ALGORITHM WITH A SPACE SENSOR In the occupied mode the control will compare the temperature in a selected VAV zone to the programmed VAV SA...

Page 36: ...ition setting represents the minimum opening of the outdoor air damper open This setting will be maintained any time the unit is in Occupied mode The minimum position setting will be determined by an...

Page 37: ...2 F and 1 BTU LB differentials respectively on both sides of these limits This is similar to the Outside Enthalpy method except instead of a programmed Enthalpy Number an actually sensed return air e...

Page 38: ...for several compressors exists the compressors will turn on with a delay between compressors Economizer Loading Option This is a programmable option The user has the ability to turn this function off...

Page 39: ...heating controls SAT to a fixed temperature deadband of programmed Econo mizer Loading Setpoint in Heating and 5 F below this setpoint the setpoint is programmable between 100 F 195 F default is 160...

Page 40: ...10 open whichever is greater Default Setpoint settings for the EF to turn ON at Economizer 60 open turn OFF at Economizer 20 open The EF has a minimum run time of 10 seconds and a minimum off time of...

Page 41: ...quency drive speed signal Where a unit has both ERV and an economizer the ERV will stop wheel rotation when the economizer dampers open far enough to trigger the user settable switch in the damper act...

Page 42: ...this stage of heating 18 Third stage of heating is locked out because the ignition board failed to turn on the gas valve after 5 minutes of operation or the gas valve has voltage on it and the contro...

Page 43: ...automatically terminate when the sensor is again detected as reliable If the unit is shut down as a result of a sensor failure the alarm must be reset after the sensor problem has been corrected by re...

Page 44: ...this SAT failure error will be activated The error will be written to the Error History Buffer In networked application the error flag will be readable by the network SUPPLY FAN FAILURE The condition...

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