background image

351579-YTS-B-0608

26

Johnson Controls Unitary Products

Single Enthalpy:

 the control will consider, along with 

outside temperature, outside air humidity [OAH sensor; 
parameter must be set to ON] in enabling free cooling. 
The outside air enthalpy setpoint parameter [BTU per 
pound] must also be set.

Dual Enthalpy (Comparative/Differential Enthalpy):

 

Both the Outdoor Air Enthalpy and the Return Air 
Enthalpy [RAH sensor, option parameter must be set to 
ON] are connected to the control. The setpoint when the 
outdoor air enthalpy is less than the return air enthalpy, 
free cooling is available. The rules in the control will lock 
out free cooling and force mechanical cooling when the 
outside air temperature exceeds setpoints.

19.

Power Exhaust Option with Modulating Dampers: 

The 

power exhaust controls are enabled in Occupied mode. The 
building pressure sensor [BSP] provides a signal to the con-
trol. The exhaust dampers are modulated by a 2-10VDC sig-
nal from the control, proportional to the pressure sensed, to 
the damper actuator. When the actuator opens the damper 
more than the parameter “Exhaust Damper Position for 
Exhaust Fan to Turn ON” setting, the 

Simplicity

®

 control 

powers the 10M starter to engage the power exhaust fan 
motor. When the dampers reach the ”Exhaust Damper Posi-
tion for Exhaust Fan to Turn OFF” setting, the control turns 
the motor off. When the power exhaust is disabled, the con-
trol closes the exhaust dampers.

20.

Non-Modulating Power Exhaust Option: 

The power 

exhaust controls are enabled by the 

Simplicity

®

 control. 

The control powers the exhaust fan motor by monitoring 
the position of the economizer damper vanes [“Economizer 
Damper Setting for Exhaust Fan to Turn ON [OFF]”]. The 
outlet pressure of the power exhaust fan forces the baro-
metric relief dampers open. Exhaust Fan operation is con-
tinued until the economizer reaches the % set in the 
parameter Gravity closes the barometric relief dampers 
when the exhaust fans are off.

21.

Power Exhaust Option with Variable Frequency Drive 
(VFD): 

 The power exhaust controls are enabled through 

the 

Simplicity

®

 control. The variable frequency drive is con-

trolled by a signal from the control, based on the Building 
Pressure sensor (BPS), located in the control box, which 
translates the building pressure signal to a VDC signal. 
Fine tuning is accomplished by setting parameters in the 
VFD [ref: separate instruction].

NOTE:

Modulated exhaust: Pressure-tap tubing must be run
from an appropriate location in the building to the
"high" port on the BPS transducer. Dampers on the
VFD power exhaust are gravity-closed and are not
modulated. The BPS signal is proportional with the dif-
ference between outside ambient pressure and build-
ing pressure. The VFD is set for a minimum speed of
33% and a maximum of 100%. The VFD parameters
are factory set, specific for each control system, and
are detailed on a sticker by the drive. The drive man-
ual is shipped with the unit.

NOTE:

For smoke purge, etc., special connections: for stan-
dard controls, consult a controls specialist familiar with
your local codes.

HEAD PRESSURE CONTROL, R22 (R410A)

DESCRIPTION

The head pressure control option controls the speed of 
condenser fan 1 for low ambient mechanical cooling operation 
of systems 1 and 2. This option functions independently of the 

Simplicity

® control.

The option includes two pressure transducers and a variable 
frequency drive. The pressure transducers are connected to the 
discharge line of system 1 and 2. The VFD modulates to the 
higher signal; if either system 1 or 2 exceeds 280 psi R22 (360 
psi for R410a), a secondary mechanical switch close to turn on 
fan 2. Typically the modulated fan will slow down; if both 
systems drop below 180 psi, fan 2 drops out.

System 3 on a 30 ton R22 and system 3 and 4 on a 40 ton R22 
(and all R410a units) are locked out below 45°F ambient.

NOTE:

Altering the factory settings could result in poor control
or operation of the system.

No special motor is required on three-phase systems; single 
phase systems will use three phase motors on fan 1. The 
Variable Frequency Drive is pre programmed at the factory.

SEQUENCE OF OPERATION - FOR HEAD PRESSURE 
CONTROL

A call for the first stage cooling powers the 6M contactor 
energizing the variable frequency drive. The drive will ramp to 
the pre programmed minimum speed of 20 Hertz immediately 
upon start up. As the discharge pressure on system 1 or 2 
compressor rises, the transducer output signal to the variable 
frequency drive rises. The drive will increase the speed of 
condenser 1 fan, maintaining a setpoint of 240 psi R22 (325 psi 
R410a).

The scroll compressor produces a rapid rise in discharge 
pressure upon start up. This usually will result in full speed 
operation of condenser fan 1. After the discharge pressure has 
settled out, the speed of condenser 1 may decrease especially 
during times when the ambient temperature is below 80 °F. After 
the 1 system has stabilized and compressor 2 is energized, the 
speed of condenser Fan 1 will increase to compensate for the 
discharge pressure rise. Typically, since fan 2 will run at full 
speed, fan 1 will slow down when fan 2 energizes.

All power exhaust options require that the customer
provide tubing connections to the transducer from a
representative location in the building; modulating-
vane and VFD exhausts will open full / power on in
Purge mode.

Summary of Contents for MILLENIUM SIMPLICITY ELITE Series

Page 1: ...ntrols These procedures are the same for all 25 40 Ton Millennium Rooftop units in this series except as noted This manual covers Simplicity controls only for unit installation information please refe...

Page 2: ...ATING WITH W1 W2 AND W3 INPUTS 30 SENSOR OPERATION 30 TYPES OF SPACE SENSORS 31 VAV OPERATION 32 SUPPLY DUCT PRESSURE CONTROL ALGORITHM 34 MORNING WARM UP VAV OCCUPIED HEATING CONTROL ALGORITHM 34 CON...

Page 3: ...e clock function with minimum of ten hours Time of day retention with unit power off The Millennium Simplicity control is resistor configured for Constant Volume CV units or Variable Air Volume VAV un...

Page 4: ...nsed input value s start up ramp time initial start value maximum output control value a status point to initiate the control action i e a fan ON status Direct or Reverse Controlling Action and severa...

Page 5: ...ODBUS communication protocol A communication protocol is simply a set of rules that determine how two systems communicate with each other over some medium such as a pair of wires phone line radio wave...

Page 6: ...C1O 4O Table 1 Acronyms Inputs Description APS Air Proving Switch IAQ Air Quality CO2 Sensor BAS Economizer Passes BAS economizer command through to Economizer output BPS Building Pressure Sensor C1O...

Page 7: ...actor and flash the appropriate flash code This flash code is not an alarm If the control already has contactors pulled in it will monitor the voltage and drop the contactors and shut down if the volt...

Page 8: ...D and Heating water valves Since these outputs are analog they are continuous between 2 and 10 Volts and are proportional to the 0 to 100 drive position of the device ECO Economizer Actuator The modul...

Page 9: ...cuit 2 24 VAC sense LPS3 18 30 VAC On Off 5 VAC Low Pressure Switch for Circuit 3 24 VAC sense LPS4 18 30 VAC On Off 5 VAC Low Pressure Switch for Circuit 4 24 VAC sense Limit Switch 1 18 30 VAC On Of...

Page 10: ...ts Heat 1 contactor output Relay Contacts 24 VAC 120 VAC H2 Class 1 Relay Contacts Heat 2 contactor output Relay Contacts 24 VAC 120 VAC H3 Class 1 Relay Contacts Heat 3 contactor output Relay Contact...

Page 11: ...l Also if there are field changes i e a modulating power exhaust option the control configuration will need to be modified for the new option METRIC OPERATION ENGLISH The factory default for this opti...

Page 12: ...cond Stage Setpoint 50 F This tells the control what Supply Air Temperature to maintain for a call for second stage of cooling This is used only during Constant Volume cooling mode with Economizer ope...

Page 13: ...e SAT Setpoint for Cooling 60 F The control will maintain this SAT when operating in VAV mode with a thermostat that is calling for first stage cooling This parameter may be adjusted from 40 F to 70 F...

Page 14: ...is operating the Fan it will close the Economizer fully until the freeze condition is over If the fan is off and the RAT drops below 40 F the Hot Water Valve will turn on 100 Supply AirTemp SAT Alarm...

Page 15: ...1 000 ppm Demand Ventilation Setpoint 1000 ppm This Setpoint is the maximum Indoor Air Quality IAQ level that the control will allow It is adjustable from 700 ppm to 1500 ppm IAQ Sensor Range 5 000 pp...

Page 16: ...80 180 150 21 Hydronic Heating Reverse Actuated Valve ON OFF ON OFF OFF 22 Remote Control ON OFF ON OFF OFF 23 VAV Upper Cooling SAT F 40 70 60 24 VAV Lower Cooling SAT F 40 70 55 25 VAV SAT Reset Set...

Page 17: ...180 Read Only Read Only 66 RAT Return Air Temp F 40 to 180 Read Only Read Only 67 OAT Outside Air Temp F 40 to 180 Read Only Read Only 68 ST Space Temp F 40 to 180 Read Only Read Only 69 OAH Outside A...

Page 18: ...y holidays In addition to the programmed schedule the space sensor allows a single key press to provide up to a 4 hour unoccupied override into the occupied mode OCCUPIED MODE The supply fan operates...

Page 19: ...ops below 180 psi R22 300 psi R410a condenser fan 4 contactor 9M is brought on by PS6 monitoring discharge pressure on compressor 2 4 A control call for Compressor 2 powers contactor 2M through termin...

Page 20: ...s listed below Dry Bulb The control relies on the RAT OAT and SAT readings connected to those terminals on the control Free cooling will be available until the outdoor tempera ture rises above the ind...

Page 21: ...de the duct pres sure controller if that option is installed is activated the optional power exhaust system is activated power is applied to the airflow proving switch APS and to the sup ply fan motor...

Page 22: ...ed The optional power exhaust system is activated In heat mode cooling is disabled and the optional econo mizer outside air dampers are closed This operation is maintained until the space temperature...

Page 23: ...wo stage ignition control For faster heat exchanger warm up the ICB will automatically run each module on high fire for 30 seconds given a low fire only call for heat Because the use of two stage modu...

Page 24: ...65 73 On On On Off On Off 10 426 664 341 331 80 On On On On On Off 11 495 997 396 798 93 On On On Off On On 12 533 330 426 664 100 On On On On On On Gas Heat Module Step Input Output of Total Output L...

Page 25: ...ntrol calculates a 2 10VDC signal to the inlet guide vane actuator 17 Duct Pressure Control VFD Variable Frequency Drive Option The duct pressure controls are powered with a call for the supply fan On...

Page 26: ...ed and are not modulated The BPS signal is proportional with the dif ference between outside ambient pressure and build ing pressure The VFD is set for a minimum speed of 33 and a maximum of 100 The V...

Page 27: ...g and very little peripheral hardware This reduces the costs associated with manufacturing and servicing equipment with this level of interacting features but you can t see the status of interlocked r...

Page 28: ...the ventilation air temperature is trimmed to be within the specified SAT control band Comfort Ventilation mode terminates when there is a call for heating or cooling from the space temperature contro...

Page 29: ...cycling between a satisfied and a heating state under control of a zone thermostat or zone sensor In its OFF state the control algorithm continues monitoring the SAT and performs calculations necessa...

Page 30: ...case G ON The operation of the thermostat s G signal is determined by the thermostat s fan mode switch NOTE During Economizer operation using Economizer First Stage Setpoint for SAT control one or mo...

Page 31: ...zone heating demand of 1 5 F will generate a request for first stage heat A zone heating demand of 2 0 F will generate a request for second stage heat A zone heating demand of 2 5 F will generate a r...

Page 32: ...ne thermostat The setpoint setting should prevent a possibility of cooling turned off while other zone s in the system still have a cooling demand VAV OPERATION WITH A ZONE SENSOR The Space Sensor is...

Page 33: ...the Space Sensor algorithm requests heating no heating all heating stages OFF when the Space Sensor algorithm is satisfied note that in this case the control will use all available heating stages rega...

Page 34: ...ekly schedule MWU Morning Warm Up is initiated upon all transitions from Unoccupied to Occupied mode The system clock is used to identify for the Morning Warm Up a 1 hour period before actual occupanc...

Page 35: ...owing control algorithm OCCUPIED VAV HEATING COOLING CONTROL ALGORITHM WITH A SPACE SENSOR In the occupied mode the control will compare the temperature in a selected VAV zone to the programmed VAV SA...

Page 36: ...ition setting represents the minimum opening of the outdoor air damper open This setting will be maintained any time the unit is in Occupied mode The minimum position setting will be determined by an...

Page 37: ...2 F and 1 BTU LB differentials respectively on both sides of these limits This is similar to the Outside Enthalpy method except instead of a programmed Enthalpy Number an actually sensed return air e...

Page 38: ...for several compressors exists the compressors will turn on with a delay between compressors Economizer Loading Option This is a programmable option The user has the ability to turn this function off...

Page 39: ...heating controls SAT to a fixed temperature deadband of programmed Econo mizer Loading Setpoint in Heating and 5 F below this setpoint the setpoint is programmable between 100 F 195 F default is 160...

Page 40: ...10 open whichever is greater Default Setpoint settings for the EF to turn ON at Economizer 60 open turn OFF at Economizer 20 open The EF has a minimum run time of 10 seconds and a minimum off time of...

Page 41: ...quency drive speed signal Where a unit has both ERV and an economizer the ERV will stop wheel rotation when the economizer dampers open far enough to trigger the user settable switch in the damper act...

Page 42: ...this stage of heating 18 Third stage of heating is locked out because the ignition board failed to turn on the gas valve after 5 minutes of operation or the gas valve has voltage on it and the contro...

Page 43: ...automatically terminate when the sensor is again detected as reliable If the unit is shut down as a result of a sensor failure the alarm must be reset after the sensor problem has been corrected by re...

Page 44: ...this SAT failure error will be activated The error will be written to the Error History Buffer In networked application the error flag will be readable by the network SUPPLY FAN FAILURE The condition...

Reviews: