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351579-YTS-B-0608

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Johnson Controls Unitary Products

9.

Modulating Gas Heat Option

: The modulating gas heat 

option uses a slave control, “MFC” Modulating Furnace 
Control, that receives the heat calls from the UCB and then 
controls up to 17 Steps of gas heat in a similar manner.

10.

Electric Heat Option

: The Millennium

®

 

Simplicity

®

 control 

allows staging electric heat. On units with the Electric Heat 
Option, a call for heat (W1) will initiate the main supply fan. 
When the 

Simplicity

®

 control is satisfied by the APS, it will 

complete the circuit to the first stage of electric heat by ener-
gizing terminal H1. If additional heat is required, H2 will ener-
gize the second stage of electric heat [if the unit is so 
equipped], and H3 the third stage [if the unit is so equipped].

All electric heat modules have an auto-reset primary limit, 
monitored by the control, and non-restartable back-up lim-
its. Dirty filters, broken belts, fan motor burn-out or running 
this unit below 6,000 CFM will cause the limit to trip on the 
auto-reset primary limit. In addition to the primary limit, 
back-up limits may trip under these conditions. The backup 
limits are one-trip devices and will have to be replaced 
should they trip.

When a call for heat has been satisfied, the highest stage 
running will be de-energized until all are de-energized.

11.

Hot Water Heat Option

: The unit will send a 2-10 VDC sig-

nal to drive a hot water valve.

12.

Economizer Option

: The control directly controls the posi-

tion of the outside air / return air dampers through a 2-10 
VDC signal from terminal ECO to ACT1 (economizer actua-
tor). The economizer is enabled only in Occupied or Recov-
ery mode, and after supply fan operation has been verified 
(APS closed). When the supply fan is powered and there is 
no Y1 call or if free cooling is unavailable, the control opens 
the economizer dampers to the minimum position setting.

The actuator maximum opening speed is 150 seconds to 
full open; the control moves the actuator at the rate of two 
seconds for each one % it is opening, so full open from 
closed would take 200 seconds. At entry to Occupied 
mode, the economizer is typically opening from 0 to a mini-
mum setting of 20%, which would take about 40 seconds. 
In Unoccupied mode, the economizer will close to 0%.

With a Y1 call when the outside air is appropriate for free 
cooling (see below), free cooling is used for first stage cool-
ing. The control modulates the economizer dampers to 
maintain a SAT setpoint plus or minus one degree.

The control uses one of three methods to determine when 
free cooling is available. The method used is determined 
by the unit options, which function as listed below.

Dry Bulb:

 The control relies on the RAT, OAT, and SAT 

readings, connected to those terminals on the control. 
Free cooling will be available until the outdoor tempera-
ture rises above the indicated temperature range. Free 
cooling is disabled when the outdoor temperature rises 
above the temperature range and cannot be enabled 
until the outdoor temperature falls below the indicated 
temperature range.

Single Enthalpy: 

The Outdoor Air Humidity Sensor is 

connected to terminal OAH. When the outdoor enthalpy 
is below the setpoint, free cooling is available.

Dual Enthalpy (Comparative/Differential Enthalpy): 

Both the Outdoor Air Humidity [OAH] and the Return Air 
Humidity [RAH] sensors are connected to the control. 
When the outdoor air enthalpy is less than the return air 
enthalpy, free cooling is available. The control will dis-
able free cooling and force mechanical cooling when the 
outside air temperature exceeds setpoints.

13.

Power Exhaust Option with Modulating Dampers

: The 

power exhaust controls are enabled in Occupied or Recov-
ery mode when the APS is satisfied. The building pressure 
is sampled by a tube provided and installed by the cus-
tomer at a location in the building, connected to the high 
pressure port of the pressure transducer BPS. BPS pro-
vides a 0-5 VDC signal to the control, which compares the 
reading to the pressure setpoint to control the exhaust 
dampers. The exhaust damper vanes are modulated by 
ACT2, from a signal from terminal EXD+. The exhaust 
motor is energized by voltage at terminal EXH to contactor 
10M when the dampers are driven above the ON setpoint 
for damper open %.

The exhaust motor is powered OFF when the vanes reach 
the OFF % point set in control parameters. When the power 
exhaust is disabled, ACT2's spring return closes the exhaust 
dampers and 10M opens to shut down the exhaust fans.

14.

Power Exhaust Option with Variable Frequency Drive

The power exhaust controls are powered through EXH / 
10M with a call for the supply fan. Once powered, the BPS 
sensor (Building Pressure sensor) sends a signal to termi-
nal 53 of the VFD. The damper vanes are gravity-closed; 
motor speed is continuously variable. See separate docu-
ment for details on power exhaust VFD operation.

15.

Non-modulating Power Exhaust Option

: The power 

exhaust motor is energized by EXH / 10M based on the 
position of the Economizer damper settings in the control 
parameters. Minimum run time is 10 seconds; minimum off 
time is 60 seconds. The outlet pressure of the power 
exhaust fan forces the barometric relief dampers open; 
gravity closes the dampers when the exhaust fan is off.

VARIABLE AIR VOLUME UNIT (VFD & IGV)

OVERVIEW

The VAV units operate in one of three modes: Occupied, 
Unoccupied, and Recovery. The unit operational mode is 

Disconnect all power supplies before checking or
servicing the electric heat section.

Summary of Contents for MILLENIUM SIMPLICITY ELITE Series

Page 1: ...ntrols These procedures are the same for all 25 40 Ton Millennium Rooftop units in this series except as noted This manual covers Simplicity controls only for unit installation information please refe...

Page 2: ...ATING WITH W1 W2 AND W3 INPUTS 30 SENSOR OPERATION 30 TYPES OF SPACE SENSORS 31 VAV OPERATION 32 SUPPLY DUCT PRESSURE CONTROL ALGORITHM 34 MORNING WARM UP VAV OCCUPIED HEATING CONTROL ALGORITHM 34 CON...

Page 3: ...e clock function with minimum of ten hours Time of day retention with unit power off The Millennium Simplicity control is resistor configured for Constant Volume CV units or Variable Air Volume VAV un...

Page 4: ...nsed input value s start up ramp time initial start value maximum output control value a status point to initiate the control action i e a fan ON status Direct or Reverse Controlling Action and severa...

Page 5: ...ODBUS communication protocol A communication protocol is simply a set of rules that determine how two systems communicate with each other over some medium such as a pair of wires phone line radio wave...

Page 6: ...C1O 4O Table 1 Acronyms Inputs Description APS Air Proving Switch IAQ Air Quality CO2 Sensor BAS Economizer Passes BAS economizer command through to Economizer output BPS Building Pressure Sensor C1O...

Page 7: ...actor and flash the appropriate flash code This flash code is not an alarm If the control already has contactors pulled in it will monitor the voltage and drop the contactors and shut down if the volt...

Page 8: ...D and Heating water valves Since these outputs are analog they are continuous between 2 and 10 Volts and are proportional to the 0 to 100 drive position of the device ECO Economizer Actuator The modul...

Page 9: ...cuit 2 24 VAC sense LPS3 18 30 VAC On Off 5 VAC Low Pressure Switch for Circuit 3 24 VAC sense LPS4 18 30 VAC On Off 5 VAC Low Pressure Switch for Circuit 4 24 VAC sense Limit Switch 1 18 30 VAC On Of...

Page 10: ...ts Heat 1 contactor output Relay Contacts 24 VAC 120 VAC H2 Class 1 Relay Contacts Heat 2 contactor output Relay Contacts 24 VAC 120 VAC H3 Class 1 Relay Contacts Heat 3 contactor output Relay Contact...

Page 11: ...l Also if there are field changes i e a modulating power exhaust option the control configuration will need to be modified for the new option METRIC OPERATION ENGLISH The factory default for this opti...

Page 12: ...cond Stage Setpoint 50 F This tells the control what Supply Air Temperature to maintain for a call for second stage of cooling This is used only during Constant Volume cooling mode with Economizer ope...

Page 13: ...e SAT Setpoint for Cooling 60 F The control will maintain this SAT when operating in VAV mode with a thermostat that is calling for first stage cooling This parameter may be adjusted from 40 F to 70 F...

Page 14: ...is operating the Fan it will close the Economizer fully until the freeze condition is over If the fan is off and the RAT drops below 40 F the Hot Water Valve will turn on 100 Supply AirTemp SAT Alarm...

Page 15: ...1 000 ppm Demand Ventilation Setpoint 1000 ppm This Setpoint is the maximum Indoor Air Quality IAQ level that the control will allow It is adjustable from 700 ppm to 1500 ppm IAQ Sensor Range 5 000 pp...

Page 16: ...80 180 150 21 Hydronic Heating Reverse Actuated Valve ON OFF ON OFF OFF 22 Remote Control ON OFF ON OFF OFF 23 VAV Upper Cooling SAT F 40 70 60 24 VAV Lower Cooling SAT F 40 70 55 25 VAV SAT Reset Set...

Page 17: ...180 Read Only Read Only 66 RAT Return Air Temp F 40 to 180 Read Only Read Only 67 OAT Outside Air Temp F 40 to 180 Read Only Read Only 68 ST Space Temp F 40 to 180 Read Only Read Only 69 OAH Outside A...

Page 18: ...y holidays In addition to the programmed schedule the space sensor allows a single key press to provide up to a 4 hour unoccupied override into the occupied mode OCCUPIED MODE The supply fan operates...

Page 19: ...ops below 180 psi R22 300 psi R410a condenser fan 4 contactor 9M is brought on by PS6 monitoring discharge pressure on compressor 2 4 A control call for Compressor 2 powers contactor 2M through termin...

Page 20: ...s listed below Dry Bulb The control relies on the RAT OAT and SAT readings connected to those terminals on the control Free cooling will be available until the outdoor tempera ture rises above the ind...

Page 21: ...de the duct pres sure controller if that option is installed is activated the optional power exhaust system is activated power is applied to the airflow proving switch APS and to the sup ply fan motor...

Page 22: ...ed The optional power exhaust system is activated In heat mode cooling is disabled and the optional econo mizer outside air dampers are closed This operation is maintained until the space temperature...

Page 23: ...wo stage ignition control For faster heat exchanger warm up the ICB will automatically run each module on high fire for 30 seconds given a low fire only call for heat Because the use of two stage modu...

Page 24: ...65 73 On On On Off On Off 10 426 664 341 331 80 On On On On On Off 11 495 997 396 798 93 On On On Off On On 12 533 330 426 664 100 On On On On On On Gas Heat Module Step Input Output of Total Output L...

Page 25: ...ntrol calculates a 2 10VDC signal to the inlet guide vane actuator 17 Duct Pressure Control VFD Variable Frequency Drive Option The duct pressure controls are powered with a call for the supply fan On...

Page 26: ...ed and are not modulated The BPS signal is proportional with the dif ference between outside ambient pressure and build ing pressure The VFD is set for a minimum speed of 33 and a maximum of 100 The V...

Page 27: ...g and very little peripheral hardware This reduces the costs associated with manufacturing and servicing equipment with this level of interacting features but you can t see the status of interlocked r...

Page 28: ...the ventilation air temperature is trimmed to be within the specified SAT control band Comfort Ventilation mode terminates when there is a call for heating or cooling from the space temperature contro...

Page 29: ...cycling between a satisfied and a heating state under control of a zone thermostat or zone sensor In its OFF state the control algorithm continues monitoring the SAT and performs calculations necessa...

Page 30: ...case G ON The operation of the thermostat s G signal is determined by the thermostat s fan mode switch NOTE During Economizer operation using Economizer First Stage Setpoint for SAT control one or mo...

Page 31: ...zone heating demand of 1 5 F will generate a request for first stage heat A zone heating demand of 2 0 F will generate a request for second stage heat A zone heating demand of 2 5 F will generate a r...

Page 32: ...ne thermostat The setpoint setting should prevent a possibility of cooling turned off while other zone s in the system still have a cooling demand VAV OPERATION WITH A ZONE SENSOR The Space Sensor is...

Page 33: ...the Space Sensor algorithm requests heating no heating all heating stages OFF when the Space Sensor algorithm is satisfied note that in this case the control will use all available heating stages rega...

Page 34: ...ekly schedule MWU Morning Warm Up is initiated upon all transitions from Unoccupied to Occupied mode The system clock is used to identify for the Morning Warm Up a 1 hour period before actual occupanc...

Page 35: ...owing control algorithm OCCUPIED VAV HEATING COOLING CONTROL ALGORITHM WITH A SPACE SENSOR In the occupied mode the control will compare the temperature in a selected VAV zone to the programmed VAV SA...

Page 36: ...ition setting represents the minimum opening of the outdoor air damper open This setting will be maintained any time the unit is in Occupied mode The minimum position setting will be determined by an...

Page 37: ...2 F and 1 BTU LB differentials respectively on both sides of these limits This is similar to the Outside Enthalpy method except instead of a programmed Enthalpy Number an actually sensed return air e...

Page 38: ...for several compressors exists the compressors will turn on with a delay between compressors Economizer Loading Option This is a programmable option The user has the ability to turn this function off...

Page 39: ...heating controls SAT to a fixed temperature deadband of programmed Econo mizer Loading Setpoint in Heating and 5 F below this setpoint the setpoint is programmable between 100 F 195 F default is 160...

Page 40: ...10 open whichever is greater Default Setpoint settings for the EF to turn ON at Economizer 60 open turn OFF at Economizer 20 open The EF has a minimum run time of 10 seconds and a minimum off time of...

Page 41: ...quency drive speed signal Where a unit has both ERV and an economizer the ERV will stop wheel rotation when the economizer dampers open far enough to trigger the user settable switch in the damper act...

Page 42: ...this stage of heating 18 Third stage of heating is locked out because the ignition board failed to turn on the gas valve after 5 minutes of operation or the gas valve has voltage on it and the contro...

Page 43: ...automatically terminate when the sensor is again detected as reliable If the unit is shut down as a result of a sensor failure the alarm must be reset after the sensor problem has been corrected by re...

Page 44: ...this SAT failure error will be activated The error will be written to the Error History Buffer In networked application the error flag will be readable by the network SUPPLY FAN FAILURE The condition...

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