background image

351579-YTS-B-0608

Johnson Controls Unitary Products

11

SIMPLICITY

®

 PROGRAMMING OPTIONS

The paragraphs below provide a definition of, and specify the 
function related to, each of the parameters that are field-
adjustable using the interfaces available. The Millennium

®

 Unit 

is shipped from the factory with the necessary options pre-
programmed as indicated by the model nomenclature. It is 
always a good practice, though, to verify that the correct 
parameters are properly configured for the unit you are 
commissioning. You can find a complete list of field-adjustable 
parameters in the

 “Settable System Parameters”.

 

For a description of the parameters, see the 

Settable System 

Parameters below and Table 5.

INTERACTING THROUGH THE MILLENNIUM

®

SIMPLICITY

®

SET THE CLOCK

• Power up the unit.
• Press the Program button [upper left].
• Press the Test/Up button [upper right]. Hold it in and it will 

step through the parameters, or push in to advance one 
parameter at a time. Advance to parameter 63, Hours.

• Press Change [lower left] Press Up [upper right] or Down 

[lower right] to the correct hour [24 hour time].

• Press Change to enter the new value.
• Press Up to get to parameter 64, Minutes.
• Press Change.
• Press Up or Down to get to the correct minute value. Press 

Change to enter the new value.

• If you are done changing parameters, press Program to 

exit the program mode.

PARAMETER SETTING

The buttons allow the operator to go to a specific parameter and 
to view and change the data in that parameter.

• To enter the parameter setting mode, press the Program 

button. The control will display the current parameter num-
ber in the two-digit display, and the present value of that 
parameter in the four-digit display.

• To change to another parameter, press the /Up or /Down 

button to move to the address of the desired parameter. 
The present value of that parameter will display.

• To change the data, press the /Change button. The value 

will flash. While it is flashing, press the /Up or /Down but-
ton to increase or decrease the value.

• When the desired new value is showing, press the 

/Change Data button again to tell the control to store the 
new value. You can verify that the new value is in place 
when the value stops flashing.

• To exit Program mode, press the Program button again.

INITIAL STARTUP OPTIONS

Commissioning a new Millennium

®

 installation requires some 

field adjustments to the 

Simplicity

®

 control program. Most of 

these adjustments simply involve setting up the various 

setpoints that are specific to your customer’s needs (i.e. 
building pressure) or enabling some extended options that are 
integrated into the Simplicity control. Also, if there are field 
changes, i.e. a modulating power exhaust option, the control 
configuration will need to be modified for the new option.

METRIC OPERATION (ENGLISH)

The factory default for this option is OFF. The metric (SI) 
conversions are part of the controller software; when the Metric 
parameter is selected, temperature setpoints and readings will 
convert to Centigrade (°C).

SETTABLE SYSTEM PARAMETERS 

The following headings list each parameter’s name and its 
default setting. The control is set at the factory for the options of 
the specific unit; if a replacement control is being installed, the 
entire parameter set must be matched to the unit. The number 
in (parentheses) is the value of a parameter in an un-configured 
control.

Compressors - (2) - 

This tells the control the number of 

compressors available. The Factory Default [the value in an 
unconfigured replacement control] is 2 and can be adjusted 
from 1 to 4.

Heat Stages - (2) - 

This tells the control the number of heating 

stages available. This parameter may be set from 0 to 3. The 
default setting is 2 stages of heat. When modulating gas heat is 
installed the parameters is always set to 2.

Hydronic Heat - (OFF) - 

This tells the control that a Hot Water Coil 

is installed. If the control is going to modulate the Hot Water Valve 
it will also turn on the Heat One output. This is to energize the VAV 
heat relay for the VAV boxes. The default is OFF for this option. If 
this parameter is enabled, remember to set the Hydronic Heat First 
and Second Stage Setpoints and the Economizer Loading 
Setpoint found in the ”

Simplicity

®

 Setpoints”.

Stage 1 Hydronic Heat SAT Setpoint - (120 °F) -

 When the 

Hydronic Heat option is enabled, the control will maintain this SAT 
setpoint for a call for first stage Heating, by modulating the Hot 
Water Valve. This is the reset temperature when operating a VAV 
unit in the Heating mode. The reset range for SAT setpoint is from 
80 °F to 180 °F with 120 °F shipped as the default.

Hydronic Heat Reverse Actuated Valve - (OFF) - 

This setting 

is to allow convenient use of reverse acting water valves; 
setting this parameter to (ON) will change the signal to 2VDC = 
open, 10 VDC = closed.

SAT Control for Cooling - (ON) - 

This tells the control if it is 

going to do excessive SAT monitoring and tripping or not, for 
Cooling. The SAT should be maintained in an acceptable 
range in order to achieve reliable compressor operation. The 
compressor trip limits are user adjustable between 40 °F and 
65 °F in one degree increments. The default cooling trip 
limits are 50 °F for stages 2-4, and 45 °F for stage 1. When 
the SAT drops below the trip limit for each respective 
compressor, that compressor is locked out and a 5 minute 
ASCD is initiated for that compressor. If this option is 
enabled, remember to set the compressor cooling limits for 
low limit trip.

Summary of Contents for MILLENIUM SIMPLICITY ELITE Series

Page 1: ...ntrols These procedures are the same for all 25 40 Ton Millennium Rooftop units in this series except as noted This manual covers Simplicity controls only for unit installation information please refe...

Page 2: ...ATING WITH W1 W2 AND W3 INPUTS 30 SENSOR OPERATION 30 TYPES OF SPACE SENSORS 31 VAV OPERATION 32 SUPPLY DUCT PRESSURE CONTROL ALGORITHM 34 MORNING WARM UP VAV OCCUPIED HEATING CONTROL ALGORITHM 34 CON...

Page 3: ...e clock function with minimum of ten hours Time of day retention with unit power off The Millennium Simplicity control is resistor configured for Constant Volume CV units or Variable Air Volume VAV un...

Page 4: ...nsed input value s start up ramp time initial start value maximum output control value a status point to initiate the control action i e a fan ON status Direct or Reverse Controlling Action and severa...

Page 5: ...ODBUS communication protocol A communication protocol is simply a set of rules that determine how two systems communicate with each other over some medium such as a pair of wires phone line radio wave...

Page 6: ...C1O 4O Table 1 Acronyms Inputs Description APS Air Proving Switch IAQ Air Quality CO2 Sensor BAS Economizer Passes BAS economizer command through to Economizer output BPS Building Pressure Sensor C1O...

Page 7: ...actor and flash the appropriate flash code This flash code is not an alarm If the control already has contactors pulled in it will monitor the voltage and drop the contactors and shut down if the volt...

Page 8: ...D and Heating water valves Since these outputs are analog they are continuous between 2 and 10 Volts and are proportional to the 0 to 100 drive position of the device ECO Economizer Actuator The modul...

Page 9: ...cuit 2 24 VAC sense LPS3 18 30 VAC On Off 5 VAC Low Pressure Switch for Circuit 3 24 VAC sense LPS4 18 30 VAC On Off 5 VAC Low Pressure Switch for Circuit 4 24 VAC sense Limit Switch 1 18 30 VAC On Of...

Page 10: ...ts Heat 1 contactor output Relay Contacts 24 VAC 120 VAC H2 Class 1 Relay Contacts Heat 2 contactor output Relay Contacts 24 VAC 120 VAC H3 Class 1 Relay Contacts Heat 3 contactor output Relay Contact...

Page 11: ...l Also if there are field changes i e a modulating power exhaust option the control configuration will need to be modified for the new option METRIC OPERATION ENGLISH The factory default for this opti...

Page 12: ...cond Stage Setpoint 50 F This tells the control what Supply Air Temperature to maintain for a call for second stage of cooling This is used only during Constant Volume cooling mode with Economizer ope...

Page 13: ...e SAT Setpoint for Cooling 60 F The control will maintain this SAT when operating in VAV mode with a thermostat that is calling for first stage cooling This parameter may be adjusted from 40 F to 70 F...

Page 14: ...is operating the Fan it will close the Economizer fully until the freeze condition is over If the fan is off and the RAT drops below 40 F the Hot Water Valve will turn on 100 Supply AirTemp SAT Alarm...

Page 15: ...1 000 ppm Demand Ventilation Setpoint 1000 ppm This Setpoint is the maximum Indoor Air Quality IAQ level that the control will allow It is adjustable from 700 ppm to 1500 ppm IAQ Sensor Range 5 000 pp...

Page 16: ...80 180 150 21 Hydronic Heating Reverse Actuated Valve ON OFF ON OFF OFF 22 Remote Control ON OFF ON OFF OFF 23 VAV Upper Cooling SAT F 40 70 60 24 VAV Lower Cooling SAT F 40 70 55 25 VAV SAT Reset Set...

Page 17: ...180 Read Only Read Only 66 RAT Return Air Temp F 40 to 180 Read Only Read Only 67 OAT Outside Air Temp F 40 to 180 Read Only Read Only 68 ST Space Temp F 40 to 180 Read Only Read Only 69 OAH Outside A...

Page 18: ...y holidays In addition to the programmed schedule the space sensor allows a single key press to provide up to a 4 hour unoccupied override into the occupied mode OCCUPIED MODE The supply fan operates...

Page 19: ...ops below 180 psi R22 300 psi R410a condenser fan 4 contactor 9M is brought on by PS6 monitoring discharge pressure on compressor 2 4 A control call for Compressor 2 powers contactor 2M through termin...

Page 20: ...s listed below Dry Bulb The control relies on the RAT OAT and SAT readings connected to those terminals on the control Free cooling will be available until the outdoor tempera ture rises above the ind...

Page 21: ...de the duct pres sure controller if that option is installed is activated the optional power exhaust system is activated power is applied to the airflow proving switch APS and to the sup ply fan motor...

Page 22: ...ed The optional power exhaust system is activated In heat mode cooling is disabled and the optional econo mizer outside air dampers are closed This operation is maintained until the space temperature...

Page 23: ...wo stage ignition control For faster heat exchanger warm up the ICB will automatically run each module on high fire for 30 seconds given a low fire only call for heat Because the use of two stage modu...

Page 24: ...65 73 On On On Off On Off 10 426 664 341 331 80 On On On On On Off 11 495 997 396 798 93 On On On Off On On 12 533 330 426 664 100 On On On On On On Gas Heat Module Step Input Output of Total Output L...

Page 25: ...ntrol calculates a 2 10VDC signal to the inlet guide vane actuator 17 Duct Pressure Control VFD Variable Frequency Drive Option The duct pressure controls are powered with a call for the supply fan On...

Page 26: ...ed and are not modulated The BPS signal is proportional with the dif ference between outside ambient pressure and build ing pressure The VFD is set for a minimum speed of 33 and a maximum of 100 The V...

Page 27: ...g and very little peripheral hardware This reduces the costs associated with manufacturing and servicing equipment with this level of interacting features but you can t see the status of interlocked r...

Page 28: ...the ventilation air temperature is trimmed to be within the specified SAT control band Comfort Ventilation mode terminates when there is a call for heating or cooling from the space temperature contro...

Page 29: ...cycling between a satisfied and a heating state under control of a zone thermostat or zone sensor In its OFF state the control algorithm continues monitoring the SAT and performs calculations necessa...

Page 30: ...case G ON The operation of the thermostat s G signal is determined by the thermostat s fan mode switch NOTE During Economizer operation using Economizer First Stage Setpoint for SAT control one or mo...

Page 31: ...zone heating demand of 1 5 F will generate a request for first stage heat A zone heating demand of 2 0 F will generate a request for second stage heat A zone heating demand of 2 5 F will generate a r...

Page 32: ...ne thermostat The setpoint setting should prevent a possibility of cooling turned off while other zone s in the system still have a cooling demand VAV OPERATION WITH A ZONE SENSOR The Space Sensor is...

Page 33: ...the Space Sensor algorithm requests heating no heating all heating stages OFF when the Space Sensor algorithm is satisfied note that in this case the control will use all available heating stages rega...

Page 34: ...ekly schedule MWU Morning Warm Up is initiated upon all transitions from Unoccupied to Occupied mode The system clock is used to identify for the Morning Warm Up a 1 hour period before actual occupanc...

Page 35: ...owing control algorithm OCCUPIED VAV HEATING COOLING CONTROL ALGORITHM WITH A SPACE SENSOR In the occupied mode the control will compare the temperature in a selected VAV zone to the programmed VAV SA...

Page 36: ...ition setting represents the minimum opening of the outdoor air damper open This setting will be maintained any time the unit is in Occupied mode The minimum position setting will be determined by an...

Page 37: ...2 F and 1 BTU LB differentials respectively on both sides of these limits This is similar to the Outside Enthalpy method except instead of a programmed Enthalpy Number an actually sensed return air e...

Page 38: ...for several compressors exists the compressors will turn on with a delay between compressors Economizer Loading Option This is a programmable option The user has the ability to turn this function off...

Page 39: ...heating controls SAT to a fixed temperature deadband of programmed Econo mizer Loading Setpoint in Heating and 5 F below this setpoint the setpoint is programmable between 100 F 195 F default is 160...

Page 40: ...10 open whichever is greater Default Setpoint settings for the EF to turn ON at Economizer 60 open turn OFF at Economizer 20 open The EF has a minimum run time of 10 seconds and a minimum off time of...

Page 41: ...quency drive speed signal Where a unit has both ERV and an economizer the ERV will stop wheel rotation when the economizer dampers open far enough to trigger the user settable switch in the damper act...

Page 42: ...this stage of heating 18 Third stage of heating is locked out because the ignition board failed to turn on the gas valve after 5 minutes of operation or the gas valve has voltage on it and the contro...

Page 43: ...automatically terminate when the sensor is again detected as reliable If the unit is shut down as a result of a sensor failure the alarm must be reset after the sensor problem has been corrected by re...

Page 44: ...this SAT failure error will be activated The error will be written to the Error History Buffer In networked application the error flag will be readable by the network SUPPLY FAN FAILURE The condition...

Reviews: