background image

292278-UIM-A-0108

8

Unitary Products Group

SECTION VI: ELECTRICAL POWER

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.

ELECTRICAL POWER CONNECTIONS

All models use nominal 115 VAC, 1 Phase, 60-Hertz power supply. DO
NOT CONNECT THIS APPLIANCE TO A 50 HZ POWER SUPPLY OR
A VOLTAGE ABOVE 130 VOLTS.

Field wiring to the unit must be grounded. Electric wires that are field
installed shall conform to the temperature limitation for 63°F (35°C) rise
wire when installed in accordance with instructions. Refer to Table 5 in
these instructions for specific furnace electrical data.

SUPPLY VOLTAGE CONNECTIONS

IMPORTANT: 

The power connection leads and wiring box may be relo-

cated to the left side of the furnace. Remove the screws and cut wire tie
holding excess wiring. Reposition on the left side of the furnace and fas-
ten using holes provided.

1.

Provide a power supply separate from all other circuits. Install
overcurrent protection and disconnect switch per local/national
electrical codes. The switch should be close to the unit for conve-
nience in servicing. With the disconnect or fused switch in the OFF
position, check all wiring against the unit wiring label. Refer to the
wiring diagram shown in Figure 26.

2.

Remove the screws retaining the junction box cover. Route the
power wiring through the opening in the unit into the junction box
with a conduit connector or other proper connection. In the junc-
tion box there will be three wires, a Black Wire, a White Wire and a
Green Wire. Connect the power supply as shown on the unit-wir-
ing label on the inside of the blower compartment door or Figure 4.
The black furnace lead must be connected to the L1 (hot) wire
from the power supply. The white furnace lead must be connected
to neutral. Connect the green furnace lead (equipment ground) to
the power supply ground. An alternate wiring method is to use a
field provided 2” (5.08 cm) x 4” (10.2 cm) box and cover on the
outside of the furnace. Route the furnace leads into the box using
a protective bushing where the wires pass through the furnace
panel. After making the wiring connections replace the wiring box
cover and screws.

3.

The furnace's control system requires correct polarity of the power
supply and a proper ground connection. If the power supply polar-
ity is reversed, the control board will flash 9 times. The furnace will
not operate until the polarity is corrected. Refer to “Furnace Diag-
nostics” section of the “User’s Information, Maintenance, & Ser-
vice Manual provided with this furnace.

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Install the field-supplied thermostat by following the instructions that
come with the thermostat. With the thermostat set in the OFF position
and the main electrical source disconnected, connect the thermostat
wiring from the wiring connections on the thermostat to the terminal
strip on the furnace control board, as shown in Figures 5-9. Electronic
thermostats may require the common wire to be connected to the "C"
terminal as shown in Figures 5-9. Apply strain relief to thermostat wires
passing through cabinet. If air conditioning equipment is installed, use
thermostat wiring to connect the Y and C terminals on the furnace con-
trol board to the condensing unit (unit outside) as shown in Figures 5-9.

IMPORTANT: 

Set the heat anticipator in the room thermostat to 0.10

amps. Setting it lower will cause short cycles. Setting it higher will cause
the room temperature to exceed the set points.

IMPORTANT: 

Some electronic thermostats do not have adjustable heat

anticipators. They should be set to six cycles per hour. Follow the ther-
mostat manufacturer's instructions.

The 24-volt, 40 VA transformer is sized for the furnace components
only, and should not be connected to power auxiliary devices such as
humidifiers, air cleaners, etc. The transformer may provide power for an
air conditioning unit contactor.

TABLE 5: 

Electrical and Performance Data

Input 

Max/Min

Output Max/Min

Blower Size

Blower

Max. 

Over-current 

Protect

Air Temp. Rise

Maximum Input

Air Temp. Rise

Minimum Input

MBH

kW

MBH

kW

In.

cm

HP

Amps

°F

°C

°F

°C

60/21

18/6

57/20

17/6

11 x 8

27.9 x 20.3

1/2

7.7

20

40 - 70

22 - 39

20 - 50

11 - 28

80/28

23/8

76/26

22/8

11 x 8

27.9 x 20.3

1/2

7.7

20

40 - 70

22 - 39

20 - 50

11 - 28

80/28

23/8

76/26

22/8

11 x 10

27.9 x 25.4

3/4

9.6

20

40 - 70

22 - 39

20 - 50

11 - 28

100/35

29/10

95/33

28/10

11 x 10

27.9 x 25.4

3/4

9.6

20

40 - 70

22 - 39

20 - 50

11 - 28

100/35

29/10

95/33

28/10

11 x 11

27.9 x 27.9

1

12.8

20

40 - 70

22 - 39

20 - 50

11 - 28

120/42

35/12

115/39

34/11

11 x 11

27.9 x 27.9

1

12.8

20

40 - 70

22 - 39

20 - 50

11 - 28

Max. Outlet 

Air Temp.

Nominal Airflow

Cabinet Width

Total 

Unit 

AFUE

Min. Wire Size

(awg) @ 75 ft. 

One Way

Approximate

Operating Weight

Power Supply

(Voltage-PH-Hz)

°F

°C

CFM

m

3

/min

In.

cm

Amps

%

170

76.7

1200

34.0

17-1/2

44.4

9

95.0

14

135

115-1-60

170

76.7

1200

34.0

17-1/2

44.4

9

95.0

14

142

115-1-60

170

76.7

1600

45.3

21

53.3

12

95.0

14

157

115-1-60

170

76.7

1600

45.3

21

53.3

12

95.0

14

162

115-1-60

170

76.7

2000

56.6

21

53.3

14

95.0

12

164

115-1-60

170

76.7

2000

56.6

24-1/2

62.2

14

95.0

12

180

115-1-60

Use copper conductors only.

 FIGURE 4:  

Electrical Wiring

N

GND

L1
HOT

WHT

GRN

BLK

BLK/BLK
WHT/WHT
GRN/GRN

CLASS 2 SYSTEM
CONTROL WIRING
TO THERMOSTAT

BLOWER
COMPARTMENT
DOOR SWITCH

TRANSFORMER

CONTROL
BOARD

115 VAC

Summary of Contents for FC9C UP Series

Page 1: ...l codes LIST OF SECTIONS FURNACE DESCRIPTION 1 SAFETY 1 DUCTWORK 4 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 14 CONDENSATE PIPING 20 SAFETY CONTROLS 21 START UP AND ADJU...

Page 2: ...as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA listed or appro...

Page 3: ...e floor and the furnace must be located or protected to avoid physical damage by vehicles The furnace area must not be used as a broom closet or for any other storage purposes as a fire hazard may be...

Page 4: ...OTE When attaching duct flange do not shoot the screw down into the casing Use the formed flange intended for duct flange attachment The duct system is a very important part of the installation If the...

Page 5: ...ndi cate the presence of leaks in the heat exchanger This access cover shall be attached in such a manner as to prevent leaks TABLE 2 Minimum Duct Sizing For Proper Airflow Input Airflow Return1 Recta...

Page 6: ...r this require the use of high velocity fil ters 2 Air flows above 1800 CFM require either return from two sides or one side plus bottom SIDE RETURN FILTER INSTALLATION Locate and mark the side return...

Page 7: ...l At elevations above 4 000 feet the furnace will automatically reduce it s input rate if necessary to maintain good combustion If the natural gas being supplied has also been derated by the gas suppl...

Page 8: ...o Furnace Diag nostics section of the User s Information Maintenance Ser vice Manual provided with this furnace LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by followin...

Page 9: ...age Compressor Y2 Second Stage Compressor C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Ful...

Page 10: ...Move HUMIDISTAT jumper to YES if humidistat is to be used FL9C FC9C PC9 ID MODELS External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optional External Humidistat Optional Open on Hum...

Page 11: ...n HM Humidistat Step 1 of Thermostat User Configuration Menu must be set to MLTISTG E W1 First Stage Heat 24VAC Humidifer Optional C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SP...

Page 12: ...l C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Full Stage Compressor HUM Dehumidification...

Page 13: ...09137 18395 031 01996 340512 031 09178 1 FL9C FC9C PC9 ID MODELS YZE OD MODELS YZH H 5 H 8 C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor O Reversing Valve Energized in Cool L Malfunction L...

Page 14: ...for a particular model then the vent can have 65 equivalent feet of pipe AND the combustion air intake can have another 65 equivalent feet of pipe 3 Three vent terminal elbows two for the vent and on...

Page 15: ...ystems from the furnace to the out side termination B Ventilated combustion air systems from the furnace to the attic or crawl space termination 6 Disassemble the combustion air and vent piping apply...

Page 16: ...ns 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Page 17: ...ombustion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 14 or 15 VENTING MULTIPLE UNITS Multiple units can be installed...

Page 18: ...ical vent Care should be taken to locate side vented systems where trees or shrubs will not block or restrict supply air from entering the terminal Also the terminal assembly should be located as far...

Page 19: ...ENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATION GAS VENT GABLE VENT SOFFIT VENT GAS WATER HEATER INLET...

Page 20: ...bustion Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section...

Page 21: ...s sensor monitors combus tion airflow through furnace and piping systems If any of the conditions listed above are detected by the pressure sensor the control board will prevent a hazardous condition...

Page 22: ...ing any pressure testing of that system at test pres sures in excess of 1 2 PSI 3 45 kPa The furnace must be isolated from the gas supply piping system by closing the equipment shutoff valve during an...

Page 23: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 24: ...nt screws on main gas valve 2 Turn gas and electrical supplies on and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator...

Page 25: ...s fan operation can be adjusted as desired This is done my moving the RECIRC jumper on the control board to give the desired airflow The jumper has three positions The A position delivers maximum air...

Page 26: ...rate 6 The firing rate is automatically adjusted to meet demand increas ing gradually to maximum 100 firing rate if the thermostat is not satisfied within a defined time 7 When the thermostat R and W...

Page 27: ...five minutes indi cating that the blower motor or blower wheel has failed Twelve Red Flashes ID plug is not present or not connected properly check for loose plug or loose wires in plug Steady On Red...

Page 28: ...730 530 22 4 16 1 20 7 15 0 C C 630 530 590 500 17 8 15 0 16 7 14 2 D C 80 000 100 000 INPUT 4 Ton 100 000 INPUT 5 Ton 80 000 100 000 INPUT 4 Ton 100 000 INPUT 5 Ton JUMPER SETTINGS CFM CFM m min m mi...

Page 29: ...50 w c 125 Pa to obtain a percentage 0 58 0 50 0 60 0 50 0 8 Multiply percentage by airflow difference to obtain airflow reduction 0 8 X 110 88 Subtract airflow reduction value to airflow 0 50 w c 125...

Page 30: ...A 292278 UIM A 0108 Copyright by Unitary Products Group 2008 All rights reserved Supersedes 172078 YIM C 0606 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION XII WIRING DIAGRAM FIGURE 26...

Reviews: