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292278-UIM-A-0108

Unitary Products Group

25

ADJUSTMENT OF TEMPERATURE RISE

The air temperature rise, or difference between the return air tempera-
ture and the heated supply air temperature from the furnace, must be
within the air temperature rise range shown on the furnace rating plate
and in Table 5.

After about twenty minutes of operation, determine the furnace temper-
ture rise. Take temperature readings of both the return air and the
heated air in the ducts about six feet away from the furnace, where they
will not be affected by radiant heat. Increase or decrease the tempera-
ture rise by changing the ATR jumper on the furnace control board. The
jumper is factory-set to deliver an air temperature rise near the midpoint
of the nameplate temperature rise range. If more air is desired (lower
temperature rise), move the jumper to the -10 position. If less air is
desired (higher temperature rise), move the jumper to the +10 position.

ADJUSTMENT OF FAN CONTROL SETTINGS

Cooling - 

The airflow delivered by the furnace during cooling operation

can be adjusted to match the cooling capacity of the A/C condensing
unit. This is done by moving the COOL and ADJ jumper on the control
board to give the desired airflow. 

The COOL jumper has four positions, which will deliver sufficient airflow
in cooling mode for the cooling capacities shown in the Table 15. The
CFM delivery on each jumper position is shown in Table 16.

the ADJ jumper has three positions which can be used to make further
adjustments to the cooling blower airflow. See Table 16 for further infor-
mation.

Continuous Fan Operation - 

The airflow delivered by the furnace dur-

ing continuous fan operation can be adjusted as desired. This is done
my moving the RECIRC jumper on the control board to give the desired
airflow. 

The jumper has three positions. The "A" position delivers maximum air-
flow, 100% of the blower capacity. Position "B" delivers approximately
70% of the blower capacity. And Position "C" delivers minimum airflow,
approximately 40% of the blower capacity. 

WITH BURNER BOX COVER IN PLACE

 FIGURE 24:  

Reading Gas Pressure

The temperature rise, or temperature difference between the return
air and the supply (heated) air from the furnace, must be within the
range shown on the furnace rating plate and within the application
limitations shown in Table 5 “ELECTRICAL AND PERFORMANCE
DATA”.
The supply air temperature cannot exceed the “Maximum Supply
Air Temperature”
 specified in these instructions and on the fur-
nace rating plate. Under NO circumstances can the furnace be
allowed to operate above the Maximum Supply Air Temperature.
Operating the furnace above the Maximum Supply Air Temperature
will cause premature heat exchanger failure, high levels of Carbon
Monoxide, a fire hazard, personal injury, property damage, and/or
death.

6
5
4
3
2
1
0
1
2
3
4
5
6

BURNER BOX
WITH COVER

OUTLET
PRESSURE
TAP

GAS VALVE

U-TUBE
MANOMETER

TEE
FITTING

BURNER BOX
PRESSURE
REFERENCE
HOSE

3.5 IN
WATER
COLUMN
GAS PRESSURE
SHOWN

TABLE 15: 

Cooling Airflow - A/C Capacity in Tons

Models

Cool Jumper Position

D

C

B

A

60/1200

1-1/2

2

2-1/2

3

80/1200

1-1/2

2

2-1/2

3

80/1600

2-1/2

3

3-1/2

4

100/1600

2-1/2

3

3-1/2

4

100/2000

3

3-1/2

4

5

120/2000

3

3-1/2

4

5

 FIGURE 25:  

Furnace Control Board

LOW VOLTAGE
TERMINALS

DIAGNOSTIC
LIGHT

TEST
BUTTON

ERROR
BUTTON

CONTINUOUS FAN
SPEED JUMPER

COOLING
SPEED JUMPER

HUMIDIFIER
TERMINALS

EAC
TERMINALS

DELAY COOL

ADJUST

HUMIDISTAT
CONNECTED

YES NO

AIR

RECIRC

ERROR

TEST

CFM

CFM
INDICATOR

ADJUST
JUMPER

DELAY
JUMPER

Summary of Contents for FC9C UP Series

Page 1: ...l codes LIST OF SECTIONS FURNACE DESCRIPTION 1 SAFETY 1 DUCTWORK 4 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 14 CONDENSATE PIPING 20 SAFETY CONTROLS 21 START UP AND ADJU...

Page 2: ...as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA listed or appro...

Page 3: ...e floor and the furnace must be located or protected to avoid physical damage by vehicles The furnace area must not be used as a broom closet or for any other storage purposes as a fire hazard may be...

Page 4: ...OTE When attaching duct flange do not shoot the screw down into the casing Use the formed flange intended for duct flange attachment The duct system is a very important part of the installation If the...

Page 5: ...ndi cate the presence of leaks in the heat exchanger This access cover shall be attached in such a manner as to prevent leaks TABLE 2 Minimum Duct Sizing For Proper Airflow Input Airflow Return1 Recta...

Page 6: ...r this require the use of high velocity fil ters 2 Air flows above 1800 CFM require either return from two sides or one side plus bottom SIDE RETURN FILTER INSTALLATION Locate and mark the side return...

Page 7: ...l At elevations above 4 000 feet the furnace will automatically reduce it s input rate if necessary to maintain good combustion If the natural gas being supplied has also been derated by the gas suppl...

Page 8: ...o Furnace Diag nostics section of the User s Information Maintenance Ser vice Manual provided with this furnace LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by followin...

Page 9: ...age Compressor Y2 Second Stage Compressor C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Ful...

Page 10: ...Move HUMIDISTAT jumper to YES if humidistat is to be used FL9C FC9C PC9 ID MODELS External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optional External Humidistat Optional Open on Hum...

Page 11: ...n HM Humidistat Step 1 of Thermostat User Configuration Menu must be set to MLTISTG E W1 First Stage Heat 24VAC Humidifer Optional C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SP...

Page 12: ...l C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Full Stage Compressor HUM Dehumidification...

Page 13: ...09137 18395 031 01996 340512 031 09178 1 FL9C FC9C PC9 ID MODELS YZE OD MODELS YZH H 5 H 8 C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor O Reversing Valve Energized in Cool L Malfunction L...

Page 14: ...for a particular model then the vent can have 65 equivalent feet of pipe AND the combustion air intake can have another 65 equivalent feet of pipe 3 Three vent terminal elbows two for the vent and on...

Page 15: ...ystems from the furnace to the out side termination B Ventilated combustion air systems from the furnace to the attic or crawl space termination 6 Disassemble the combustion air and vent piping apply...

Page 16: ...ns 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Page 17: ...ombustion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 14 or 15 VENTING MULTIPLE UNITS Multiple units can be installed...

Page 18: ...ical vent Care should be taken to locate side vented systems where trees or shrubs will not block or restrict supply air from entering the terminal Also the terminal assembly should be located as far...

Page 19: ...ENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATION GAS VENT GABLE VENT SOFFIT VENT GAS WATER HEATER INLET...

Page 20: ...bustion Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section...

Page 21: ...s sensor monitors combus tion airflow through furnace and piping systems If any of the conditions listed above are detected by the pressure sensor the control board will prevent a hazardous condition...

Page 22: ...ing any pressure testing of that system at test pres sures in excess of 1 2 PSI 3 45 kPa The furnace must be isolated from the gas supply piping system by closing the equipment shutoff valve during an...

Page 23: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 24: ...nt screws on main gas valve 2 Turn gas and electrical supplies on and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator...

Page 25: ...s fan operation can be adjusted as desired This is done my moving the RECIRC jumper on the control board to give the desired airflow The jumper has three positions The A position delivers maximum air...

Page 26: ...rate 6 The firing rate is automatically adjusted to meet demand increas ing gradually to maximum 100 firing rate if the thermostat is not satisfied within a defined time 7 When the thermostat R and W...

Page 27: ...five minutes indi cating that the blower motor or blower wheel has failed Twelve Red Flashes ID plug is not present or not connected properly check for loose plug or loose wires in plug Steady On Red...

Page 28: ...730 530 22 4 16 1 20 7 15 0 C C 630 530 590 500 17 8 15 0 16 7 14 2 D C 80 000 100 000 INPUT 4 Ton 100 000 INPUT 5 Ton 80 000 100 000 INPUT 4 Ton 100 000 INPUT 5 Ton JUMPER SETTINGS CFM CFM m min m mi...

Page 29: ...50 w c 125 Pa to obtain a percentage 0 58 0 50 0 60 0 50 0 8 Multiply percentage by airflow difference to obtain airflow reduction 0 8 X 110 88 Subtract airflow reduction value to airflow 0 50 w c 125...

Page 30: ...A 292278 UIM A 0108 Copyright by Unitary Products Group 2008 All rights reserved Supersedes 172078 YIM C 0606 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION XII WIRING DIAGRAM FIGURE 26...

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