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292278-UIM-A-0108

Unitary Products Group

23

In the USA use the following formula to calculate the furnace input.

For natural gas multiply the heat content of the gas BTU/SCF or Default 1030 BTU/SCF (38.4 MJ/m

3

), times 2 cubic ft. (0.056 m) of gas measured at

the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time (In seconds) it took to
measure 2 cubic ft. (0.056 m) of gas from the gas meter.

For propane (LP) gas multiply the heat content of the gas BTU/SCF or Default 2500 BTU/SCF (93.15 MJ/m

3

), times 1 cubic ft. (0.028 m) of gas mea-

sured at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time (In seconds) it
took to measure 1 cubic ft. (0.028 m) of gas from the gas meter.

The formula for US input calculation using a cubic foot gas meter:

In Canada you will use the following formula to calculate the furnace input if you are using a cubic foot gas meter.

For Natural Gas multiply the Heat content of the gas MJ/m

3

 (or Default 38.4), times 2 cubic ft. of gas x 0.028 to convert from cubic feet to cubic

meters measured at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time it
took to measure 2 cubic ft. (0.056 m) of gas from the gas meter.

For Propane (LP) Gas multiply the Heat content of the gas MJ/m

3

 (or Default 93.15), times 1 cu. ft. of gas x 0.028 to convert from cubic feet to cubic

meters measured at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time it
took to measure 1 cubic ft. (0.028 m) of gas from the gas meter.

The formula for metric input calculation using a cubic foot gas meter:

In Canada use the following formula to calculate the furnace input if you are using a gas meter that measures cubic meters.

For Natural Gas multiply the Heat content of the gas MJ/m

3

 (or Default 38.4), times 0.10 m

3

 of gas measured at the gas meter, times a barometric

pressure and temperature correction factor of 0.960; times 3600, then divided by the time it took to measure 0.10 m

3

 of gas from the gas meter.

For Propane (LP) Gas multiply the Heat content of the gas MJ/m

3

 (or Default 93.15), times 0.10 m

3

 of gas measured at the gas meter, times a baro-

metric pressure and temperature correction factor of 0.960; times 3600, then divided by the time it took to measure 0.10 m

3

 of gas from the gas

meter.

The formula for metric input calculation using a cubic foot gas meter:

DO NOT ADJUST the manifold pressure regulator if the actual input is equal to or within 8% less than the furnace input specified on the rating plate
or if the furnace rise is above the specified rise range on the rating plate.

If the actual input is significantly higher than the furnace input specified on the rating plate

 then replace the gas orifices with the gas orifices

of the proper size for the type of gas you are using.

For altitudes above 2,000 ft. (610 m) the furnace input MUST BE DERATED. Refer to the GAS CONVERSION FOR PROPANE (LP) AND HIGH
ALTITUDES IN SECTION IV for information on high altitude conversions.

BTU/ft

3

 x 2 cu.ft. x 0.960 x 3600

=

BTU/H

BTU/ft

3

 x 1 cu.ft. x 0.960 x 3600

=

BTU/H

Seconds it took to measure the 2 cu.ft. of gas

Seconds it took to measure the 1 cu.ft. of gas

NATURAL GAS INPUT CALCULATION

PROPANE (LP) GAS INPUT CALCULATION

EXAMPLE:

EXAMPLE:

1030 x 2 x 0.960 x 3600

=

78,666.90

2500 x 1 x 0.960 x 3600

=

80,000.00

90.5

108

Natural Gas

Propane Gas

1030 BTU/SCF

2500 BTU/SCF

MJ/m

3

 x 2 cu.ft. x 0.028 x 0.960 x 3600

=

 MJ/H

x

0.2777

=

kW

x

3412.14

=

BTU/H

Seconds it took to measure the 2 cu.ft. of gas

NATURAL GAS INPUT CALCULATION

EXAMPLE:

38.4 x 2 x 0.028 x 0.960 x 3600

=

82.12

x

0.2777

=

22.80

x

3412.14

=

77,796.80

90.5

Natural Gas

1030 BTU/SCF = 38.4 MJ/m

3

PROPANE (LP) GAS INPUT CALCULATION

EXAMPLE:

93.15 x 1 x 0.028 x 0.960 x 3600

=

83.46

x

0.2777

=

23.18

x

3412.14

=

79,093.4

108

Propane Gas

2500 BTU/SCF = 93.15 MJ/m

3

MJ/m

3

 x m

x 0.960 x 3600

=

 MJ/H

x

0.2777

=

kW

x

3412.14

=

BTU/H

Seconds it took to measure the 0.10 

m

3

 of gas

NATURAL GAS INPUT CALCULATION

EXAMPLE:

38.4 x 0.1 x 0.960 x 3600

=

82.94

x

0.2777

=

23.03

x

3412.14

=

78,581.60

160

Natural Gas

1030 BTU/SCF = 38.4 MJ/m

3

PROPANE (LP) GAS INPUT CALCULATION

EXAMPLE:

93.15 x 0.1 x 0.960 x 3600

=

83.19

x

0.2777

=

23.10

x

3412.14

=

78,826.3

387

Propane Gas

2500 BTU/SCF = 93.15 MJ/m

3

Summary of Contents for FC9C UP Series

Page 1: ...l codes LIST OF SECTIONS FURNACE DESCRIPTION 1 SAFETY 1 DUCTWORK 4 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 14 CONDENSATE PIPING 20 SAFETY CONTROLS 21 START UP AND ADJU...

Page 2: ...as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA listed or appro...

Page 3: ...e floor and the furnace must be located or protected to avoid physical damage by vehicles The furnace area must not be used as a broom closet or for any other storage purposes as a fire hazard may be...

Page 4: ...OTE When attaching duct flange do not shoot the screw down into the casing Use the formed flange intended for duct flange attachment The duct system is a very important part of the installation If the...

Page 5: ...ndi cate the presence of leaks in the heat exchanger This access cover shall be attached in such a manner as to prevent leaks TABLE 2 Minimum Duct Sizing For Proper Airflow Input Airflow Return1 Recta...

Page 6: ...r this require the use of high velocity fil ters 2 Air flows above 1800 CFM require either return from two sides or one side plus bottom SIDE RETURN FILTER INSTALLATION Locate and mark the side return...

Page 7: ...l At elevations above 4 000 feet the furnace will automatically reduce it s input rate if necessary to maintain good combustion If the natural gas being supplied has also been derated by the gas suppl...

Page 8: ...o Furnace Diag nostics section of the User s Information Maintenance Ser vice Manual provided with this furnace LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by followin...

Page 9: ...age Compressor Y2 Second Stage Compressor C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Ful...

Page 10: ...Move HUMIDISTAT jumper to YES if humidistat is to be used FL9C FC9C PC9 ID MODELS External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optional External Humidistat Optional Open on Hum...

Page 11: ...n HM Humidistat Step 1 of Thermostat User Configuration Menu must be set to MLTISTG E W1 First Stage Heat 24VAC Humidifer Optional C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SP...

Page 12: ...l C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Full Stage Compressor HUM Dehumidification...

Page 13: ...09137 18395 031 01996 340512 031 09178 1 FL9C FC9C PC9 ID MODELS YZE OD MODELS YZH H 5 H 8 C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor O Reversing Valve Energized in Cool L Malfunction L...

Page 14: ...for a particular model then the vent can have 65 equivalent feet of pipe AND the combustion air intake can have another 65 equivalent feet of pipe 3 Three vent terminal elbows two for the vent and on...

Page 15: ...ystems from the furnace to the out side termination B Ventilated combustion air systems from the furnace to the attic or crawl space termination 6 Disassemble the combustion air and vent piping apply...

Page 16: ...ns 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Page 17: ...ombustion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 14 or 15 VENTING MULTIPLE UNITS Multiple units can be installed...

Page 18: ...ical vent Care should be taken to locate side vented systems where trees or shrubs will not block or restrict supply air from entering the terminal Also the terminal assembly should be located as far...

Page 19: ...ENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATION GAS VENT GABLE VENT SOFFIT VENT GAS WATER HEATER INLET...

Page 20: ...bustion Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section...

Page 21: ...s sensor monitors combus tion airflow through furnace and piping systems If any of the conditions listed above are detected by the pressure sensor the control board will prevent a hazardous condition...

Page 22: ...ing any pressure testing of that system at test pres sures in excess of 1 2 PSI 3 45 kPa The furnace must be isolated from the gas supply piping system by closing the equipment shutoff valve during an...

Page 23: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 24: ...nt screws on main gas valve 2 Turn gas and electrical supplies on and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator...

Page 25: ...s fan operation can be adjusted as desired This is done my moving the RECIRC jumper on the control board to give the desired airflow The jumper has three positions The A position delivers maximum air...

Page 26: ...rate 6 The firing rate is automatically adjusted to meet demand increas ing gradually to maximum 100 firing rate if the thermostat is not satisfied within a defined time 7 When the thermostat R and W...

Page 27: ...five minutes indi cating that the blower motor or blower wheel has failed Twelve Red Flashes ID plug is not present or not connected properly check for loose plug or loose wires in plug Steady On Red...

Page 28: ...730 530 22 4 16 1 20 7 15 0 C C 630 530 590 500 17 8 15 0 16 7 14 2 D C 80 000 100 000 INPUT 4 Ton 100 000 INPUT 5 Ton 80 000 100 000 INPUT 4 Ton 100 000 INPUT 5 Ton JUMPER SETTINGS CFM CFM m min m mi...

Page 29: ...50 w c 125 Pa to obtain a percentage 0 58 0 50 0 60 0 50 0 8 Multiply percentage by airflow difference to obtain airflow reduction 0 8 X 110 88 Subtract airflow reduction value to airflow 0 50 w c 125...

Page 30: ...A 292278 UIM A 0108 Copyright by Unitary Products Group 2008 All rights reserved Supersedes 172078 YIM C 0606 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION XII WIRING DIAGRAM FIGURE 26...

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