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292278-UIM-A-0108

Unitary Products Group

27

Four Red Flashes - 

High limit switch open or 24 volt fuse is open. This

may be caused by a dirty air filter, improperly sized duct system, faulty
blower motor, restricted circulating airflow or an open fuse on the con-
trol board.

Five Red Flashes - 

Rollout switch or auxiliary limit switch open. Check

the rollout switch on the side of the burner box. It is a manual reset
switch. To reset, push the small button in the center of the switch. If it
cannot be reset or if the switch trips again, contact a qualified service-
man. Check the limit switch mounted in the combustion air blower hous-
ing. 

Six Red Flashes - 

Current failure on modulating gas valve. 

Seven Red Flashes - 

Lockout due to no ignition. The control will try

three times for ignition. If flame cannot be established in three tries, the
control will lockout for one hour and then will try again to light. Check
gas supply, ignitor, gas valve, flame sensor.

Eight Red Flashes - 

Lockout due to too many flame recycles. This

flash code occurs if flame is lost five times during a single heating cycle.
This could be caused by a faulty gas valve, low gas pressure, or dirty
flame sensor. The control will lock out for one hour and then will try
again.

Nine Red Flashes - 

Reversed line polarity or improper grounding.

Check polarity of the incoming power to the furnace. Check the ground-
ing of the furnace, including the transformer ground and the L1 and
neutral connections.

Ten Red Flashes - 

Gas valve circuit shorted. Check gas valve wiring. If

correct, replace gas valve.

Eleven Red Flashes - 

Main blower failure - This flash code occurs

when the main limit opens and fails to reclose within five minutes, indi-
cating that the blower motor or blower wheel has failed.

Twelve Red Flashes - 

ID plug is not present or not connected properly,

check for loose plug or loose wires in plug.

Steady On Red - 

Control fault has been detected or there is 24 volts

present without 115 volts. Check that there is 24 volts and 115 volts
being supplied to the board. If so, then the board should be replaced.

DIAGNOSTIC FAULT CODE STORAGE AND 

RETRIEVAL

The control in this furnace is equipped with memory that will store up to
five error codes to allow a service technician to diagnose problems
more easily. This memory will be retained even if power to the furnace
is lost. 

Only a qualified service technician should use this feature.

The control stores up to five separate error codes. If more than five
error codes have occurred since the last reset, only the five most recent
will be retained. The furnace control board has a button, labeled 

"LAST

ERROR"

 that is used to retrieve error codes. This function will only

work if there are no active thermostat signals. So any call for heating,
cooling or continuous fan must be terminated before attempting to
retrieve error codes.

To retrieve the error codes, push the 

LAST ERROR

 button. The 

LED

 on

the control will then flash the error codes that are in memory, starting
with the most recent. There will be a two-second pause between each
flash code. After the error codes have all been displayed, the 

LED

 will

resume the normal slow green flash after a five second pause. To
repeat the series of error codes, push the button again.

If there are no error codes in memory, the 

LED

 will flash two green

flashes. To clear the memory, push the 

LAST ERROR

 button and hold it

for more than five seconds. The 

LED

 will flash three green flashes

when the memory has been cleared, then will resume the normal slow
green flash after a five-second pause.

Summary of Contents for FC9C UP Series

Page 1: ...l codes LIST OF SECTIONS FURNACE DESCRIPTION 1 SAFETY 1 DUCTWORK 4 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 14 CONDENSATE PIPING 20 SAFETY CONTROLS 21 START UP AND ADJU...

Page 2: ...as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA listed or appro...

Page 3: ...e floor and the furnace must be located or protected to avoid physical damage by vehicles The furnace area must not be used as a broom closet or for any other storage purposes as a fire hazard may be...

Page 4: ...OTE When attaching duct flange do not shoot the screw down into the casing Use the formed flange intended for duct flange attachment The duct system is a very important part of the installation If the...

Page 5: ...ndi cate the presence of leaks in the heat exchanger This access cover shall be attached in such a manner as to prevent leaks TABLE 2 Minimum Duct Sizing For Proper Airflow Input Airflow Return1 Recta...

Page 6: ...r this require the use of high velocity fil ters 2 Air flows above 1800 CFM require either return from two sides or one side plus bottom SIDE RETURN FILTER INSTALLATION Locate and mark the side return...

Page 7: ...l At elevations above 4 000 feet the furnace will automatically reduce it s input rate if necessary to maintain good combustion If the natural gas being supplied has also been derated by the gas suppl...

Page 8: ...o Furnace Diag nostics section of the User s Information Maintenance Ser vice Manual provided with this furnace LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by followin...

Page 9: ...age Compressor Y2 Second Stage Compressor C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Ful...

Page 10: ...Move HUMIDISTAT jumper to YES if humidistat is to be used FL9C FC9C PC9 ID MODELS External Humidistat Optional Open on Humidity Rise 24VAC Humidifier Optional External Humidistat Optional Open on Hum...

Page 11: ...n HM Humidistat Step 1 of Thermostat User Configuration Menu must be set to MLTISTG E W1 First Stage Heat 24VAC Humidifer Optional C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SP...

Page 12: ...l C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Full Stage Compressor HUM Dehumidification...

Page 13: ...09137 18395 031 01996 340512 031 09178 1 FL9C FC9C PC9 ID MODELS YZE OD MODELS YZH H 5 H 8 C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor O Reversing Valve Energized in Cool L Malfunction L...

Page 14: ...for a particular model then the vent can have 65 equivalent feet of pipe AND the combustion air intake can have another 65 equivalent feet of pipe 3 Three vent terminal elbows two for the vent and on...

Page 15: ...ystems from the furnace to the out side termination B Ventilated combustion air systems from the furnace to the attic or crawl space termination 6 Disassemble the combustion air and vent piping apply...

Page 16: ...ns 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Page 17: ...ombustion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 14 or 15 VENTING MULTIPLE UNITS Multiple units can be installed...

Page 18: ...ical vent Care should be taken to locate side vented systems where trees or shrubs will not block or restrict supply air from entering the terminal Also the terminal assembly should be located as far...

Page 19: ...ENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATION GAS VENT GABLE VENT SOFFIT VENT GAS WATER HEATER INLET...

Page 20: ...bustion Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section...

Page 21: ...s sensor monitors combus tion airflow through furnace and piping systems If any of the conditions listed above are detected by the pressure sensor the control board will prevent a hazardous condition...

Page 22: ...ing any pressure testing of that system at test pres sures in excess of 1 2 PSI 3 45 kPa The furnace must be isolated from the gas supply piping system by closing the equipment shutoff valve during an...

Page 23: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 24: ...nt screws on main gas valve 2 Turn gas and electrical supplies on and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator...

Page 25: ...s fan operation can be adjusted as desired This is done my moving the RECIRC jumper on the control board to give the desired airflow The jumper has three positions The A position delivers maximum air...

Page 26: ...rate 6 The firing rate is automatically adjusted to meet demand increas ing gradually to maximum 100 firing rate if the thermostat is not satisfied within a defined time 7 When the thermostat R and W...

Page 27: ...five minutes indi cating that the blower motor or blower wheel has failed Twelve Red Flashes ID plug is not present or not connected properly check for loose plug or loose wires in plug Steady On Red...

Page 28: ...730 530 22 4 16 1 20 7 15 0 C C 630 530 590 500 17 8 15 0 16 7 14 2 D C 80 000 100 000 INPUT 4 Ton 100 000 INPUT 5 Ton 80 000 100 000 INPUT 4 Ton 100 000 INPUT 5 Ton JUMPER SETTINGS CFM CFM m min m mi...

Page 29: ...50 w c 125 Pa to obtain a percentage 0 58 0 50 0 60 0 50 0 8 Multiply percentage by airflow difference to obtain airflow reduction 0 8 X 110 88 Subtract airflow reduction value to airflow 0 50 w c 125...

Page 30: ...A 292278 UIM A 0108 Copyright by Unitary Products Group 2008 All rights reserved Supersedes 172078 YIM C 0606 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION XII WIRING DIAGRAM FIGURE 26...

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