YILMAZ REDÜKTÖR H Series Operating Instructions Manual Download Page 2

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Contents. ...........................................................................................................................02

1 - How to Use This Manual .............................................................................................05

2 - Unit Designation ..........................................................................................................06

2.1- Detailed Unit Designation .......................................................................................

2.2- Nameplate, Unit Designation

....................................................................................

3. Standard Type Gearbox Parts Lists

..............................................................................

3.1- HT..2.00 type

............................................................................................................

3.2- HT..2.0S type ........................................................................................................09

3.3- HT..2.01 type.........................................................................................................10

3.4- HT..2.02 type......................................................................................................... 11

3.5- HT..2.03 type.........................................................................................................12

3.6- HT..2.04 type.........................................................................................................13

3.7- HT..2.05 type.........................................................................................................14

3.8- HT..2.08 type.........................................................................................................15

3.9- HTE.2.0E type

.........................................................................................................

3.10- HT..3.00 type ........................................................................................................17

3.11- HT..3.0S type .......................................................................................................18

3.12- HT..3.01 type........................................................................................................19

3.13- HT..3.02 type........................................................................................................20

3.14- HT..3.03 type........................................................................................................21

3.15- HT..3.04 type........................................................................................................22

3.16- HT..3.05 type........................................................................................................23

3.17- HT..3.08 type........................................................................................................24

3.18- HTE.3.0E type .....................................................................................................25

3.19- HT..4.00 type........................................................................................................26

3.20- HT..4.0S type

..........................................................................................................

3.21- HT..4.01 type ........................................................................................................28

3.22- HT..4.02 type........................................................................................................29

3.23- HT..4.03 type........................................................................................................30

3.24- HT..4.04 type........................................................................................................31

3.25- HT..4.05 type........................................................................................................32

3.26- HT..4.08 type........................................................................................................33

4- Safety ............................................................................................................................34

4.1- Intended use ...........................................................................................................

4.2- Improper use ..........................................................................................................

4.3- Safety Instructions ..................................................................................................

4.3.1- General safety instructions ............................................................................

4.3.1.1- Working on the gearbox .....................................................................

4.3.1.2- Operation ...........................................................................................

4.3.1.3- Maintenance .......................................................................................

4.3.1.4- Lubrication...........................................................................................

4.3.1.5- Working conditions .............................................................................

Operating Instructions

H Series

YILMAZ REDÜKTÖR

Contents

Summary of Contents for H Series

Page 1: ...H Series İndustrial Type Gear Units OPERATING INSTRUCTIONS OIHCE0601 0121 ...

Page 2: ... type 19 3 13 HT 3 02 type 20 3 14 HT 3 03 type 21 3 15 HT 3 04 type 22 3 16 HT 3 05 type 23 3 17 HT 3 08 type 24 3 18 HTE 3 0E type 25 3 19 HT 4 00 type 26 3 20 HT 4 0S type 27 3 21 HT 4 01 type 28 3 22 HT 4 02 type 29 3 23 HT 4 03 type 30 3 24 HT 4 04 type 31 3 25 HT 4 05 type 32 3 26 HT 4 08 type 33 4 Safety 34 4 1 Intended use 34 4 2 Improper use 34 4 3 Safety Instructions 35 4 3 1 General saf...

Page 3: ...haft ends and mounting faces 42 6 9 Protection from corrosive environment 42 6 10 Checking accessibility to oil plugs 43 7 Mechanical Installation 43 7 1 Installing customer shaft with shoulder 44 7 2 Disassembling customer shaft with shoulder 45 7 3 Installing output shaft elements 47 7 4 Correct position of output shaft elements 47 7 5 Coupling connection 48 7 6 Shaft tightening torques 49 7 7 R...

Page 4: ...r 59 10 4 Cooling with air oil heat exchanger 60 11 Troubleshooting Guide 61 12 Disposal 64 12 1 Disposal of oil 64 12 2 Disposal of sealing 64 12 3 Disposal of metal parts 64 13 Appendix 65 13 1 Warranty conditions 66 13 2 Warranty paper 67 13 3 Service points 68 Operating Instructions H Series YILMAZ REDÜKTÖR Contents ...

Page 5: ...which this product is installed corresponds to the regulations within this directive The operating instructions contain important information to ensure Trouble free operation Fulfilment of any rights to claim under guarantee The operating instruction must be kept close to the gearbox and must be available in case it is needed This operating instruction is written for H series gear units and is app...

Page 6: ... Hollow shaft 1 Solid output shaft 2 Solid output shaft and output flange 3 Hollow shaft and output flange 4 Double output shaft 5 Double output shaft and flange 8 Hollow output shaft and double output flange S Hollow shaft with shrink disk E Extruder type output 0A Drywell gearbox with hollow output shaft 1A Drywell gearbox with solid output shaft SA Drywell gearbox with shrink disk H T 05 2 3 0 ...

Page 7: ...ion HT0323 00 R Type Serial Number 100478985 Shaft and Flange Arrangement Viewed from input side L Right input Left output R Left input Right output U Right input Right output V Left input Left output Type Serial N Power Speed Oil Oil Qty Ratio M Pos kW rpm lt www yr com tr MADE IN TURKEY YILMAZ REDÜKTÖR HT0323 00R 22 20 73 M1 100478985 68 MINERAL VG460 8 Operating Instructions H Series YILMAZ RED...

Page 8: ...Bearing 3 Seales Side Cover 12 Bearing 21 Spacer 4 Bearing 13 Bolt 22 Bearing 5 Hollow Output Shaft 14 Cover 23 Housing 6 Key 15 Spacer 24 Gear 7 Oil Plug 16 Bearing 25 Key 8 Bolt 17 Key 26 Bearing 9 Top Cover Plate 18 Gear 27 Spacer 7 8 9 7 1 1 2 3 4 5 6 10 11 12 3 1 2 1 7 7 7 13 14 15 20 19 18 17 16 15 14 13 7 7 7 23 21 22 24 25 26 27 28 28 Operating Instructions H Series YILMAZ REDÜKTÖR Part De...

Page 9: ...eal 3 Bolt 12 Spacer 21 Bearing 4 Sealed Side Cover 13 Bearing 22 Spacer 5 Bearing 14 Bolt 23 Bearing 6 Hollow Output Shaft 15 Cover 24 Housing 7 Key 16 Spacer 25 Gear 8 Oil Plug 17 Bearing 26 Key 9 Bolt 18 Key 27 Bearing 8 22 23 25 26 27 28 29 29 2 2 3 4 5 1 9 10 8 6 7 11 12 13 4 2 3 2 8 8 8 14 15 16 21 20 19 18 17 16 15 14 8 8 8 24 Operating Instructions H Series YILMAZ REDÜKTÖR Part Designation...

Page 10: ...Spacer 3 Sealed Side Cover 12 Spacer 21 Gear 30 Seal 4 Bearing 13 Bearing 22 Bearing 5 Shaft 14 Cover 23 Spacer 6 Key 15 Bolt 24 Bearing 7 Key 16 Cover 25 Housing 8 Oil Plug 17 Spacer 26 Gear 9 Bolt 18 Bearing 27 Key 5 7 4 1 1 2 3 6 8 9 10 8 11 12 13 14 2 8 8 8 15 16 17 22 21 20 19 18 17 16 15 8 8 8 25 23 24 26 27 28 29 30 30 Operating Instructions H Series YILMAZ REDÜKTÖR Part Designations ...

Page 11: ... Top Side Cover 23 Gear 33 Key 4 Seal 14 Gear 24 Gear 5 Bolt 15 Spacer 25 Bearing 6 Sealed Side Cover 16 Bearing 26 Spacer 7 Bearing 17 Cover 27 Bearing 8 Shaft 18 Bolt 28 Housing 9 Key 19 Cover 29 Gear 10 Key 20 Spacer 30 Key 1 2 3 8 10 7 4 4 5 6 9 12 13 14 15 16 17 5 18 19 20 25 24 23 22 21 20 19 18 11 11 11 11 11 11 11 11 28 26 27 29 30 31 32 33 33 Operating Instructions H Series YILMAZ REDÜKTÖ...

Page 12: ...op Side Cover 21 Gear 30 Spacer 4 Seal 13 Gear 22 Gear 31 Seal 5 Bolt 14 Spacer 23 Bearing 6 Sealed Side Cover 15 Bearing 24 Spacer 7 Bearing 16 Bolt 25 Bearing 8 Hollow Output Shaft 17 Cover 26 Housing 9 Key 18 Spacer 27 Gear 11 12 10 4 4 5 6 7 8 9 13 14 15 6 4 5 4 10 10 10 16 17 18 23 22 21 20 19 18 17 16 10 10 10 1 2 3 26 24 25 27 28 29 30 31 31 10 Operating Instructions H Series YILMAZ REDÜKTÖ...

Page 13: ...9 Seal 3 Sealed Side Cover 12 Spacer 21 Bearing 4 Bearing 13 Bearing 22 Spacer 5 Shaft 14 Bolt 23 Bearing 6 Key 15 Cover 24 Housing 7 Key 16 Spacer 25 Gear 8 Oil Plug 17 Bearing 26 Key 9 Bolt 18 Key 27 Bearing 5 7 6 9 10 8 11 12 13 3 2 8 8 8 14 15 16 21 20 19 18 17 16 15 14 8 8 8 2 3 4 1 1 6 22 23 25 26 27 28 29 29 1 1 24 8 Operating Instructions H Series YILMAZ REDÜKTÖR Part Designations ...

Page 14: ...l Plug 19 Spacer 27 Housing 4 Seal 12 Bolt 20 Bearing 28 Gear 5 Bolt 13 Top Side Cover 21 Key 29 Key 6 Seal 14 Gear 22 Gear 30 Bearing 7 Bearing 15 Spacer 23 Gear 31 Spacer 8 Shaft 16 Bearing 24 Bearing 32 Seal 8 10 9 5 6 7 4 4 9 11 1 2 3 3 2 1 12 13 11 14 15 16 6 5 11 11 11 17 18 19 24 23 22 21 20 19 18 17 11 11 11 4 4 27 25 26 28 29 30 31 32 32 Operating Instructions H Series YILMAZ REDÜKTÖR Par...

Page 15: ...Side Cover 21 Gear 30 Spacer 4 Seal 13 Gear 22 Gear 31 Seal 5 Bolt 14 Spacer 23 Bearing 6 Sealed Side Cover 15 Bearing 24 Spacer 7 Bearing 16 Bolt 25 Bearing 8 Hollow Output Shaft 17 Cover 26 Housing 9 Key 18 Spacer 27 Gear 26 11 12 10 4 4 5 6 7 8 9 13 14 15 6 4 5 4 10 10 10 16 17 18 23 22 21 20 19 18 17 16 10 10 10 1 2 3 3 2 1 10 24 25 27 28 29 30 31 31 Operating Instructions H Series YILMAZ REDÜ...

Page 16: ...Bearing 22 Gear 31 Bolt 40 Side Cover 5 Seal 14 Hollow Output Shaft 23 Spacer 32 Cover 41 Spacer 6 Extruder Shaft 15 Key 24 Bearing 33 Spacer 42 Bearing 7 Key 16 Plug 25 Spacer 34 Bearing 43 Housing 8 Axial Bearing 17 Cooling Coil 26 Locking Plate 35 Gear 44 Gear 9 Bolt 18 Bolt 27 Locking Nut 36 Key 45 Key 43 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 16 16 22 23 24 25 26 27 28 30 29 31 32...

Page 17: ...30 Seal 4 Bearing 13 Cover 22 Spacer 31 Spacer 5 Hollow Output Shaft 14 Spacer 23 Bearing 32 Bearing 6 Key 15 Bearing 24 Gear 33 Key 7 Oil Plug 16 Gear 25 Key 34 Gear 8 Bolt 17 Key 26 Gear 35 Housing 9 Top Side Cover 18 Gear 27 Spacer 36 Bearing 8 9 7 7 7 35 7 7 7 7 7 1 1 2 3 4 5 6 10 11 12 3 2 1 1 13 14 15 16 17 18 19 20 21 13 22 23 24 25 26 27 28 29 21 30 30 31 32 33 34 36 37 Operating Instructi...

Page 18: ... 30 Spacer 4 Sealed Side Cover 13 Bearing 22 Bolt 31 Seal 5 Bearing 14 Side Cover 23 Spacer 32 Spacer 6 Hollow Output Shaft 15 Spacer 24 Bearing 33 Bearing 7 Key 16 Bearing 25 Gear 34 Key 8 Oil Plug 17 Gear 26 Key 35 Gear 9 Bolt 18 Key 27 Gear 36 Housing 9 10 8 8 8 36 8 8 8 8 8 11 12 13 4 3 2 2 14 15 16 17 18 19 20 21 22 14 23 24 25 26 27 28 29 30 22 31 31 32 33 34 35 37 38 6 7 2 2 3 4 5 1 Operati...

Page 19: ...12 Spacer 21 Spacer 30 Spacer 4 Bearing 13 Bearing 22 Bolt 31 Seal 5 Shaft 14 Side Cover 23 Spacer 32 Spacer 6 Key 15 Spacer 24 Bearing 33 Bearing 7 Key 16 Bearing 25 Gear 34 Key 8 Oil Plug 17 Gear 26 Key 35 Gear 9 Bolt 18 Key 27 Gear 36 Housing 5 7 4 1 1 2 3 6 9 10 8 8 8 36 8 8 8 8 8 11 12 13 3 2 14 15 16 17 18 19 20 21 22 14 23 24 25 26 27 28 29 30 22 31 31 32 33 34 35 37 38 Operating Instructio...

Page 20: ... Side Cover 22 Gear 31 Spacer 40 Bearing 5 Bolt 14 Gear 23 Bearing 32 Bearing 41 Tube 6 Sealed Side Cover 15 Spacer 24 Spacer 33 Spacer 7 Bearing 16 Bearing 25 Bolt 34 Seal 8 Shaft 17 Side Cover 26 Spacer 35 Spacer 9 Key 18 Spacer 27 Bearing 36 Bearing 12 13 11 11 11 39 11 11 11 11 11 14 15 16 6 5 17 18 19 20 21 22 23 24 25 17 26 27 28 29 30 31 32 33 25 34 34 35 36 37 38 40 41 4 4 5 6 7 1 2 3 8 10...

Page 21: ...Tube 4 Bolt 13 Spacer 22 Spacer 31 Spacer 5 Sealed Side Cover 14 Bearing 23 Bolt 32 Seal 6 Bearing 15 Side Cover 24 Spacer 33 Spacer 7 Hollow Output Shaft 16 Spacer 25 Bearing 34 Bearing 8 Key 17 Bearing 26 Gear 35 Key 9 Oil Plug 18 Gear 27 Key 36 Gear 10 11 9 9 9 37 9 9 9 9 9 3 3 4 5 6 7 8 12 13 14 5 4 3 3 15 16 17 18 19 20 21 22 23 15 24 25 26 27 28 29 30 31 23 32 32 33 34 35 36 38 39 1 2 3 Oper...

Page 22: ...Spacer 21 Spacer 30 Spacer 4 Bearing 13 Bearing 22 Bolt 31 Seal 5 Shaft 14 Side Cover 23 Spacer 32 Spacer 6 Key 15 Spacer 24 Bearing 33 Bearing 7 Key 16 Bearing 25 Gear 34 Key 8 Oil Plug 17 Gear 26 Key 35 Gear 9 Bolt 18 Key 27 Gear 36 Housing 5 7 6 2 3 4 1 1 6 9 10 8 8 8 36 8 8 8 8 8 11 12 13 3 2 1 1 14 15 16 17 18 19 20 21 22 14 23 24 25 26 27 28 29 30 22 31 31 32 33 34 35 37 38 Operating Instruc...

Page 23: ...Cover 22 Gear 31 Spacer 40 Bearing 5 Bolt 14 Gear 23 Bearing 32 Bearing 41 Tube 6 Sealed Side Cover 15 Spacer 24 Spacer 33 Spacer 7 Bearing 16 Bearing 25 Bolt 34 Seal 8 Shaft 17 Side Cover 26 Spacer 35 Spacer 9 Key 18 Spacer 27 Bearing 36 Bearing 8 10 9 5 6 7 4 4 9 1 2 3 3 2 1 12 13 11 11 11 39 11 11 11 11 11 14 15 16 6 5 4 4 17 18 19 20 21 22 23 24 25 17 26 27 28 29 30 31 32 33 25 34 34 35 36 37 ...

Page 24: ... 13 Gear 22 Bearing 31 Bearing 40 Tube 5 Bolt 14 Spacer 23 Spacer 32 Spacer 6 Sealed Side Cover 15 Bearing 24 Bolt 33 Seal 7 Bearing 16 Side Cover 25 Spacer 34 Spacer 8 Hollow Output Shaft 17 Spacer 26 Bearing 35 Bearing 9 Key 18 Bearing 27 Gear 36 Key 11 12 10 10 10 38 10 10 10 10 10 4 4 5 6 7 8 9 13 14 15 6 5 4 4 16 17 18 19 20 21 22 23 24 16 25 26 27 28 29 30 31 32 24 33 33 34 35 36 37 39 40 1 ...

Page 25: ...Screw Pin 22 Gear 32 Spacer 42 Spacer 52 Bearing 3 Bolt 13 Bearing 23 Spacer 33 Bearing 43 Bearing 53 Key 4 Seal Cover 14 Hollow Output Shaft 24 Bearing 34 Gear 44 Gear 54 Gear 5 Seal 15 Key 25 Spacer 35 Key 45 Key 55 Housing 6 Extruder Shaft 16 Plug 26 Locking Plate 36 Gear 46 Gear 56 Bearing 7 Key 17 Cooling Coil 27 Locking Nut 37 Bearing 47 Spacer 57 Tube 8 Axial Bearing 18 Bolt 28 Seal Cover 3...

Page 26: ...er 22 Spacer 31 Bearing 40 Spacer 5 Hollow Output Shaft 14 Spacer 23 Bearing 32 Spacer 41 Tube 6 Key 15 Bearing 24 Spacer 33 Gear 42 Bearing 7 Oil Plug 16 Gear 25 Gear 34 Housing 43 Gear 8 Bolt 17 Key 26 Key 35 Spacer 44 Key 9 Top Side Cover 18 Gear 27 Gear 36 Bearing 45 Bearing 8 9 7 7 7 7 7 1 1 2 3 4 5 6 10 11 12 3 2 1 1 7 7 7 13 24 23 22 21 34 13 14 15 16 17 18 19 20 25 26 27 37 36 36 38 39 40 ...

Page 27: ...Bearing 22 Bolt 31 Spacer 40 Bearing 5 Bearing 14 Side Cover 23 Spacer 32 Bearing 41 Spacer 6 Hollow Output Shaft 15 Spacer 24 Bearing 33 Spacer 42 Tube 7 Key 16 Bearing 25 Spacer 34 Gear 43 Bearing 8 Oil Plug 17 Gear 26 Gear 35 Housing 44 Gear 9 Bolt 18 Key 27 Key 36 Spacer 45 Key 9 10 8 8 8 8 8 11 12 13 4 3 2 2 8 8 8 14 25 24 23 22 35 14 15 16 17 18 19 20 21 26 27 28 38 37 37 39 40 41 42 43 44 4...

Page 28: ... Side Cover 19 Gear 28 Gear 37 Bearing 46 Bearing 2 Bolt 11 Gear 20 Bearing 29 Bearing 38 Key 47 Spacer 3 Seal Cover 12 Spacer 21 Spacer 30 Spacer 39 Gear 48 Seal 4 Bearing 13 Bearing 22 Bolt 31 Spacer 40 Bearing 5 Shaft 14 Side Cover 23 Spacer 32 Bearing 41 Spacer 6 Key 15 Spacer 24 Bearing 33 Spacer 42 Tube 7 Key 16 Bearing 25 Spacer 34 Gear 43 Bearing 8 Oil Plug 17 Gear 26 Gear 35 Housing 44 Ge...

Page 29: ... Bearing 49 Bearing 5 Bolt 14 Gear 23 Bearing 32 Bearing 41 Key 50 Spacer 6 Seal Cover 15 Spacer 24 Spacer 33 Spacer 42 Gear 51 Key 7 Bearing 16 Bearing 25 Bolt 34 Spacer 43 Bearing 8 Shaft 17 Side Cover 26 Spacer 35 Bearing 44 Spacer 9 Key 18 Spacer 27 Bearing 36 Spacer 45 Tube 4 4 5 6 7 1 2 3 8 10 9 12 13 11 11 11 11 11 14 15 16 6 5 11 11 11 17 28 27 26 25 38 17 18 19 20 21 22 23 24 29 30 31 41 ...

Page 30: ...0 Key 49 Spacer 5 Bolt 14 Spacer 23 Spacer 32 Spacer 41 Gear 50 Seal 6 Seal Cover 15 Bearing 24 Bolt 33 Spacer 42 Bearing 7 Bearing 16 Side Cover 25 Spacer 34 Bearing 43 Spacer 8 Hollow Output Shaft 17 Spacer 26 Bearing 35 Spacer 44 Tube 9 Key 18 Bearing 27 Spacer 36 Gear 45 Bearing 10 10 10 16 27 26 25 24 37 16 17 18 19 20 21 22 23 28 29 30 40 39 39 41 42 43 44 45 46 47 48 36 35 34 33 31 32 38 49...

Page 31: ...ng 13 Bearing 22 Bolt 31 Spacer 40 Bearing 5 Shaft 14 Side Cover 23 Spacer 32 Bearing 41 Spacer 6 Key 15 Spacer 24 Bearing 33 Spacer 42 Tube 7 Key 16 Bearing 25 Spacer 34 Gear 43 Bearing 8 Oil Plug 17 Gear 26 Gear 35 Housing 44 Gear 9 Bolt 18 Key 27 Key 36 Spacer 45 Key 5 7 6 2 3 4 1 1 6 9 10 8 8 8 8 8 11 12 13 3 2 1 1 8 8 8 14 25 24 23 22 35 14 15 16 17 18 19 20 21 26 27 28 38 37 37 39 40 41 42 4...

Page 32: ... 19 Bearing 28 Spacer 37 Gear 46 Bearing 2 Nut 11 Oil Plug 20 Gear 29 Gear 38 Housing 47 Gear 3 Screw Pin 12 Bolt 21 Key 30 Key 39 Spacer 48 Key 4 Seal 13 Top Side Cover 22 Gear 31 Gear 40 Bearing 49 Bearing 5 Bolt 14 Gear 23 Bearing 32 Bearing 41 Key 50 Spacer 6 Screw Cover 15 Spacer 24 Spacer 33 Spacer 42 Gear 51 Seal 7 Bearing 16 Bearing 25 Bolt 34 Spacer 43 Bearing 8 Shaft 17 Side Cover 26 Spa...

Page 33: ... 19 Gear 28 Gear 37 Housing 46 Gear 2 Nut 11 Bolt 20 Key 29 Key 38 Spacer 47 Key 3 Screw Pin 12 Top Side Cover 21 Gear 30 Gear 39 Bearing 48 Bearing 4 Seal 13 Gear 22 Bearing 31 Bearing 40 Key 49 Spacer 5 Bolt 14 Spacer 23 Spacer 32 Spacer 41 Gear 50 Seal 6 Seal Cover 15 Bearing 24 Bolt 33 Spacer 42 Bearing 7 Bearing 16 Side Cover 25 Spacer 34 Bearing 43 Spacer 8 Hollow Output Shaft 17 Spacer 26 B...

Page 34: ...t informed the nameplate will have a single fixed speed and only this speed is allowed The electric motor and frequency inverter must be in accordance with 2006 42 EC If the gear units input is used with variable speed gear unit YILMAZ must be informed before ordering and on the nameplate the allowed maximum and minimum speeds speed range will be provided If not mentioned while ordering the gearbo...

Page 35: ... can start the machine while you are working on it Even a brief running of the machine during maintenance work can lead to accidents if the safety devices are not operating Make sure that all safety devices are mounted and active 4 3 1 4 Lubricant Extended intensive contact with oils can lead to skin irritations Avoid extended contact with oil and clean oil off skin immediately Hot oil can cause s...

Page 36: ...ar oil Please observe the following if the gearbox is situated in a burning environment 4 5 1 Suitable Extinguishing Agents Protective Equipment Always keep suitable extinguishing protective equipment like carbon dioxide powder foam fog easily accessible around the gearbox Higher temperatures produce irritating steam Use a protective breathing apparatuses 4 5 2 Unsuitable Extinguishing Agents Do n...

Page 37: ...mage and do not start to install the unit until it is agreed that the damage has no affect of operation Use the upper foot connection holes for lifting up the gear unit by using eyebolts The eyebolts should be capable to carry the weight of gearboxes Do not hang additional loads on the gearbox while lifting Use suitable hoisting equipment which is capable to hold the gear units weight Refer to the...

Page 38: ... must be kept under enclosed roof with constant temperature and constant humidity which is not exceeding 50 The storage should be free of dust and dirt and ventilated with filter If the gearbox is stored without packing it is recommended not to store more than 2 years and regular checking during this time is recommended If stored in open areas protect against insect damage 6 Installing The Gear Un...

Page 39: ...ician Using wrong connection or voltage can damage the electric motor or environment Mounting Type Hollow Output Shaft Dia mm Hollow Output Shaft Tolerance H8 Solid Output Shaft Dia mm Solid Output Shaft Dia DIN 748 m6 Type Hollow Output Shaft Dia mm Hollow Output Shaft Tolerance H8 Solid Output Shaft Dia mm Solid Output Shaft Dia DIN 748 m6 H 03 60 0 04 0 70 0 04 0 02 H 13 190 0 05 0 200 0 05 0 0...

Page 40: ... the brake must be grounded to prevent potential differences of earth and gearbox motor Pole Nominal Power 400V 50Hz 230V D 400 V Y 400V D 2 or 4 3 kW 4 kW 6 2 2 kW 3 kW 8 1 5 kW 2 2 kW Operating Pr Direct Direkt or Y D Basic Motor Connection Wiring Diagram I L2 L1 U1 W2 W2 p h U1 W1 V1 L3 W1 V2 U2 V2 230V U2 I1 I 3 U L1 230V U U U I2 V1 I3 ph 230V U L2 L3 V2 L1 L2 U1 V1 I I ph U1 W2 U2 U2 W1 L3 W...

Page 41: ...e motor must be grounded to prevent potential differences of earth and gearbox motor Delayed Running Brake 220 V Sudden Brake 220 V Delayed Running Brake 24 V Sudden Brake 24 V M 3 L1 L2 L3 N Brake Coil M 3 L1 L3 L2 N Brake Coil M 3 L2 L1 N L3 Brake Coil M 3 L1 L2 L3 N Brake Coil Operating Instructions H Series YILMAZ REDÜKTÖR Mounting ...

Page 42: ...half way out the level plug and see if oil comes out from that plug If oil comes out tighten the plug again If no oil comes out take out the filling plug and add oil until oil comes out from the level plug and tighten both plugs after finish Be sure you are using the correct oil mentioned on the oil tables on this manual Do not mix synthetic oils with mineral oils which can cause serious damage on...

Page 43: ...s flat enough to pre vent strains by tightening the bolts and stable enough not allowing vibrations By using chain drives this becomes much more important because of the polygon effect on chain drives According to your connection elements the maximal permitted radial and axial load of the gear unit must be in accordance with your application Check the product catalogue for permitted radial loads a...

Page 44: ...er 3 Circlip 4 Hollow Shaft 5 Customer Shaft 3 7 1 2 Fasten the bold as shown below 7 1 Installing Customer Shaft with Shoulder 7 1 1 Use anti seize assembling paste available on your market Use a brush to apply the paste Mounting Operating Instructions H Series YILMAZ REDÜKTÖR ...

Page 45: ...45 7 2 Disassembling Customer Shaft with Shoulder 7 2 1 Disassemble the bolt and take out the parts as shown Operating Instructions H Series YILMAZ REDÜKTÖR Mounting ...

Page 46: ...46 Mounting 7 2 2 Use the disassemble set from YILMAZ and fasten the bold as shown bellow to take out the output shaft Operating Instructions H Series YILMAZ REDÜKTÖR ...

Page 47: ...nits 7 4 Correct Position of Output Shaft Elements The Output Shaft unit transmission elements must placed as close as possible to the gear unit to get radial load as close as possible 1 Gear Shaft End 2 Thrust Bearing 3 Coupling Hub 1 Hub Operating Instructions H Series YILMAZ REDÜKTÖR Mounting ...

Page 48: ...is some clearance between the two shafts 7 5 2 While fitting couplings be sure that there is no eccentricity between the two shafts 7 5 3 While fitting couplings be sure that the two shafts are not angular miss aligned Mounting Operating Instructions H Series YILMAZ REDÜKTÖR ...

Page 49: ...e following table for shaft tightening torques Type Bolt Tightening Torques Nm H 03 H 04 M20 415 H 05 H 06 H 07 H 08 M24 714 H 09 H 10 H 11 H 12 H 13 H 14 M30 1428 H 15 H 16 M36 2482 Operating Instructions H Series YILMAZ REDÜKTÖR Mounting ...

Page 50: ...24 H07 115 h6 138 114 390 361 135 120 106 5 M24 H08 125 h6 154 124 390 361 135 120 106 5 M24 H09 135 m6 162 134 470 436 165 140 131 6 M30 H10 150 m6 178 149 470 436 165 140 131 6 M30 H11 165 m6 198 164 540 505 185 170 150 7 M30 H12 180 m6 218 179 540 505 185 170 150 7 M30 H13 190 m6 228 189 670 626 225 220 181 8 M30 H14 210 m6 258 209 670 626 225 220 181 8 M30 H15 230 m6 278 229 760 710 255 250 20...

Page 51: ...ck Replace Every 3000 Working Hours or Every 6 Months Every 4000 Working Hours Every 10000 Working Hours or Every 3 Years Every 25000 Working Hours Check for Oil Leakage x Check for Oil Level x Check for Oil Leakage from Seals x Check Bearing s Noise x Change if necessary Change Mineral Oil x See below for details Change Synthetic PAO Oil x See below for details Change Sealing x Change Bearing Gre...

Page 52: ...220 Degol GS 220 Energsyn SG XP 220 Aphasyn PG 220 Klübersynth GH 6 220 Mobil Glygoyle 30 Omala S4 WE 220 Carter SY 220 35 20 5 20 150 Degol GS 150 Energsyn SG XP 150 Aphasyn PG 150 Klübersynth GH 6 150 Mobil Glygoyle 22 Omala S4 WE 150 Carter SY 150 40 10 8 10 100 Klübersynth GH 6 100 Mobil Glygoyle 100 CLP HC 10 60 680 Klübersynth GEM 4 680 N Mobil SHC Gear 680 Omala S4 GXV 680 Carter SH 680 20 ...

Page 53: ... 30 32 35 40 45 55 58 62 85 95 M3 8 8 10 11 13 14 16 19 21 23 30 32 35 40 45 55 58 62 85 95 M2 10 11 13 13 18 19 23 25 37 42 50 46 55 63 73 85 100 112 125 150 M4 10 12 13 15 20 21 25 27 40 46 48 52 62 67 79 87 108 115 150 165 M5 9 10 11 12 16 17 20 23 34 38 41 44 53 58 67 70 91 100 134 141 M6 9 11 12 13 17 18 21 24 36 40 43 46 56 61 70 74 96 104 140 148 H1322 B1323 H1323 H1324 B1324 H1422 B1423 H1...

Page 54: ...54 Oil Plugs Oil Filling Drain Plug Oil Level Vent Plug Oil Dipstick Option 9 4 Oil Plugs Oil Plugs for H Series Mounting Positions M1 M2 M3 Operating Instructions H Series YILMAZ REDÜKTÖR ...

Page 55: ...ugs for H Series Mounting Positions M4 M5 M6 It is given for the gearboxes which are without additional oil supply options and with sealed bearings It is given for the gearboxes which are without additional oil supply options and with sealed bearings Operating Instructions H Series YILMAZ REDÜKTÖR ...

Page 56: ...56 9 5 Mounting Positions Mounting M1 M2 M3 M4 M5 M6 Operating Instructions H Series YILMAZ REDÜKTÖR ...

Page 57: ... Cooling Options Fan Cooling Cooling Coil Heat Exchanger with External Motor Pump Heat Exchanger with Shaft End Pump Air Oil Heat Exchanger F S HE1 HE2 R 10 Cooling Options Operating Instructions H Series YILMAZ REDÜKTÖR ...

Page 58: ...t and outlet ports for cooling water Gearbox Size Pipe Connection Diameter Flow Rate lt min Max Water Inlet Temperature C H03 H08 B03 B08 G 1 2 4 6 30 H09 H15 B09 B15 G 3 4 8 10 30 Maximal water inlet temperature must be 30ºC Minimum water flow rate for gear units with cooling coil must be 4 lt min for H03 B03 H08 B08 and 8 lt min for H09 B09 H15 B15 There are inlet and outlet ports for customers ...

Page 59: ...re differential led optional 7 Bypass valve optional 8 Flow switch optional 1 4 cm rev pump 2 0 37 kW 1400 rpm pump motor 3 3 bar pressure valve 4 Bypass valve optional 5 20 µ oil filter 6 Pressure differential led optional 7 Bypass valve optional 8 Flow switch optional Heat Exchanger Type Cooling Power kW Oil Flow Rate lt d Pomp Power kW Min Cooling Water Flow Rate lt d E1 1 5 5 6 0 18 2 2 E2 3 0...

Page 60: ... optional 5 Pressure differential led optional 6 20 µ oil filter 7 Bypass valve optional 8 Air oil heat exchanger 9 Flow switch optional 1 External pump 2 Pump motor 3 3 bar pressure valve 4 Bypass valve optional 5 Pressure differential led optional 6 20 µ oil filter 7 Bypass valve optional 8 Air oil heat exchanger 9 Flow switch optional Air Oil H Exchanger Type Cooling Capacity kW Oil Volume lt m...

Page 61: ...osen motor Loosen the gearbox from the load torque If it works than the starting torque is insufficient and higher motor power is needed For mono phase motors check the starting up condensator and running condensator as well If nothing helps go to ID 100 004 Gearbox Does Not Start Up You hear some noise but both motor shaft and gear box shaft is not turning You are using driver or frequen cy inver...

Page 62: ... according your mounting position and check the nameplate mounting position If nameplate mounting position does not fit the actual position go to ID 100 009 Gearbox is Heating Up too Much You are using Helical Gear Box Ambient temp is lower than 40 Cel sius Measure the surface temp using a temperature measuring device under full load If the temp is under 80 Celsius this will make no harm to the ge...

Page 63: ... some parti cles under the plug rubber surface Clean and tighten the plug If still same problem go to ID 100 019 Oil is Leaking Oil Leakage from Housing Observe exactly where the oil is coming out It could be seal or plug point where it comes out and leaks over the housing If this is your case go to ID 018 019 If you are sure oil comes out from housing than housing has some micro split crack Go to...

Page 64: ...agram The standard gearbox delivered from our factory is set to delayed brak ing For sudden braking check the wiring diagram 028 Gearbox is starting too late You are using braked motor For fast opening of big brakes over 100 Nm you may need shock transformers which is supplied by YILMAZ Go to ID 100 100 Service Required No self solution found Please contact YILMAZ REDUKTOR Service point See on the...

Page 65: ...Appendix ...

Page 66: ...s after the billing time 3 Any time during the warranty for maintenance repair or change will be added to the warranty time This time starts from the date which the company or representative was made aware of the problem and ends on the date of the re start up 4 If the product fails to operate because of a manufacturing or assembly failure during the warranty time the product will be repaired free...

Page 67: ...The time for repair service will be added to the warranty time For detailed warranty conditions please refer the back side of this page Serial No Type Manufacturer Company YILMAZ REDUKTOR Sanayi ve Ticaret A S Address ATATÜRK Mah Lozan Cad No 17 P K 34522 Esenyurt Istanbul TURKIYE Telephone 90 0 212 886 90 01 8 line Fax 90 0 212 886 54 57 Stamp and Signature Supplier End User With signing this par...

Page 68: ...6 90 00 Fax 90 212 886 54 57 E Mail yilmaz yr com tr International Services If you call the above service point you will be directed to our nearest service Domestic Service Tel 90 212 886 90 00 Int 1223 1228 1287 E Mail servis yr com tr Spare Parts Tel 90 212 886 90 00 Int 1224 1277 E Mail yedekparca yr com tr ...

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