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YASKAWA Varispeed G7, Instruction Manual

The YASKAWA Varispeed G7 is a state-of-the-art variable speed drive designed for precise control and superior performance. To fully utilize its advanced features, it is vital to refer to the Technical Manual. Download the comprehensive manual for free from our website to optimize the functionality of the Varispeed G7.

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* 1. The settings will be 0.05 (Flux vector)/1.00 (open-loop vector) for Inverters of 45kW or larger.
* 2. The settings shown are for 200 V Class Inverters. The values will double for 400 V Class Inverters.
* 3. Settings vary as shown in the following tables depending on the Inverter capacity and E1-03.
* 4. The setting range for open-loop vector 2 control is 0 to 66.0 (0 to 132.0 for

 

PRG: 103

†

).

* 5. 1000 ms for Inverters of 200 V Class 30 to 110 kW and 400 V Class 55 to 300 kW.

„

200 V and 400 V Class Inverters of 0.4 to 1.5 kW

* The setting shown are for 200 V Class Inverters. The values will double for 400 V Class Inverters.

„

200 V and 400 V Class Inverters of 2.2 to 45 kW 

* The setting shown are for 200 V Class Inverters. The values will double for 400 V Class Inverters.

E1-09
E3-07

Min. output frequency (FMIN)

0.0 to 400.0

0.1 Hz

1.5

*3

1.5

*3

0.5

0.0

0.3

Min Frequency

E1-10
E3-08

Min. output frequency voltage (VMIN)

*2

0.0 to 255.0

(0.0 to 510.0)

0.1 V

9.0

*3

9.0

*3

2.0

0.0

1.0

Min Voltage

F1-09

Overspeed detection delay time

0.0 to 2.0

0.1 s

-

1.0

-

0.0

0.0

PG Overspd Time

N5-01

Feedforward control selection

0, 1

1

-

-

-

0

1

Feedfoward Sel

Con-
stant 

Num-

ber

Unit

Factory Setting

Open

Loop

Vector

Con-

trol

1

Open

Loop

Vector

Con-

trol

2

Flux

Vector

Con-

trol

E1-03

-

0

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

E1-04 Hz

50.0

60.0

60.0

72.0

50.0

50.0

60.0

60.0

50.0

50.0

60.0

60.0

90.0

120.0 180.0

60.0

60.0

60.0

60.0

E1-05 

*

V

200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0

E1-06 Hz

50.0

60.0

50.0

60.0

50.0

50.0

60.0

60.0

50.0

50.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

0.0

E1-07 Hz

2.5

3.0

3.0

3.0

25.0

25.0

30.0

30.0

2.5

2.5

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

0.0

E1-08 

*

V

15.0

15.0

15.0

15.0

35.0

50.0

35.0

50.0

19.0

24.0

19.0

24.0

15.0

15.0

15.0

15.0

11.0

13.3

0.0

E1-09 Hz

1.3

1.5

1.5

1.5

1.3

1.3

1.5

1.5

1.3

1.3

1.5

1.5

1.5

1.5

1.5

1.5

0.5

0.3

0.0

E1-10 

*

V

9.0

9.0

9.0

9.0

8.0

9.0

8.0

9.0

11.0

13.0

11.0

15.0

9.0

9.0

9.0

9.0

2.0

1.3

0.0

Con-
stant 

Num-

ber

Unit

Factory Setting

Open

Loop

Vector

Con-

trol

1

Open

Loop

Vector

Con-

trol

2

Flux

Vector

Con-

trol

E1-03

-

0

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

E1-04 Hz

50.0

60.0

60.0

72.0

50.0

50.0

60.0

60.0

50.0

50.0

60.0

60.0

90.0

120.0 180.0

60.0

60.0

60.0

60.0

E1-05 

*

V

200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0

E1-06 Hz

50.0

60.0

50.0

60.0

50.0

50.0

60.0

60.0

50.0

50.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

0.0

E1-07 Hz

2.5

3.0

3.0

3.0

25.0

25.0

30.0

30.0

2.5

2.5

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

0.0

E1-08 

*

V

14.0

14.0

14.0

14.0

35.0

50.0

35.0

50.0

18.0

23.0

18.0

23.0

14.0

14.0

14.0

14.0

11.0

13.3

0.0

E1-09 Hz

1.3

1.5

1.5

1.5

1.3

1.3

1.5

1.5

1.3

1.3

1.5

1.5

1.5

1.5

1.5

1.5

0.5

0.3

0.0

E1-10 

*

V

7.0

7.0

7.0

7.0

6.0

7.0

6.0

7.0

9.0

11.0

9.0

13.0

7.0

7.0

7.0

7.0

2.0

1.3

0.0

Con-
stant 

Number

Name

Setting Range

Unit

Factory Setting

Display

V/f 

Control

V/f with 

PG

Open-

loop 

Vector

1

Flux

Vector

Open

Loop

Vector

2

Summary of Contents for Varispeed G7

Page 1: ...1E GENERAL PURPOSE INVERTER ADVANCED VECTOR CONTROL MODEL CIMR G7A Upon receipt of the product and prior to initial operation read these instructions thoroughly and retain for future reference 200V C...

Page 2: ...Units and run the Units according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all prod...

Page 3: ...ment and systems Failure to heed a precaution classified as a caution can result in serious consequences depending on the situation Indicates precautions that if not heeded could possibly result in lo...

Page 4: ...heck the operation of any emergency stop circuits after they are wired Otherwise there is the possibility of injury Wiring is the responsibility of the user Never touch the output terminals directly w...

Page 5: ...ore of the base frequency set at E1 06 default highest frequency is maintained at a constant speed for one second or more 3 After stopping the motor check the values of E2 02 and E2 03 again in verify...

Page 6: ...voltages and are extremely dangerous Doing so can result in electric shock Always have the protective cover in place when power is being supplied to the Inverter When attaching the cover always turn O...

Page 7: ...onnectors or the Digital Operator during operation Doing so can result in personal injury WARNING Do not attempt to modify or alter the Inverter Doing so can result in electrical shock or injury CAUTI...

Page 8: ...Warning information position Illustration shows the CIMR G7A2018 Warning information position WARNING Risk of electric shock yRead manual before installing yWait 5 minutes for capacitor discharge aft...

Page 9: ...ined to be responsible Problems due to additions or modifications made to a Yaskawa product without Yaskawa s understanding Problems due to the use of a Yaskawa product under conditions that do not me...

Page 10: ...tants and explanations depend on the software version Explanations for both old and new versions are provided Parts that are shaded and parts where PRG 102 only appears apply to G7 series Inverters wi...

Page 11: ...king and Controlling the Installation Site 1 9 Installation Site 1 9 Controlling the Ambient Temperature 1 9 Protecting the Inverter from Foreign Matter 1 9 Installation Orientation and Space 1 10 Rem...

Page 12: ...llation 2 32 PG Speed Control Board Terminals and Specifications 2 33 Wiring 2 35 Wiring Terminal Blocks 2 38 Selecting the Number of PG Encoder Pulses 2 39 3 Digital Operator and Modes 3 1 Digital Op...

Page 13: ...5 78 Factory Settings that Change with the Control Method A1 02 5 87 Factory Settings that Change with the Inverter Capacity o2 04 5 90 6 Constant Settings by Function 6 1 Frequency Reference 6 2 Sel...

Page 14: ...L4 05 6 50 Detecting Motor Torque 6 53 Changing Overtorque and Undertorque Detection Levels Using an Analog Input 6 56 Motor Overload Protection 6 57 Setting Motor Protection Operation Time 6 59 Moto...

Page 15: ...rward Control 6 142 Droop Control Function 6 143 Zero servo Function 6 145 Digital Operator Functions 6 148 Setting Digital Operator Functions 6 148 Copying Constants 6 151 Prohibiting Writing Constan...

Page 16: ...the Motor Operates Higher Than the Reference 7 29 If the Slip Compensation Function Has Low Speed Precision 7 30 If There is Low Speed Control Accuracy at High speed Rotation in Open loop Vector Contr...

Page 17: ...ntrol Methods and Features 10 2 Control Methods and Applications 10 4 Inverter Application Precautions 10 6 Selection 10 6 Installation 10 7 Settings 10 7 Handling 10 8 Motor Application Precautions 1...

Page 18: ...s and a 24 V Common in Sourcing Mode 10 26 Using Transistors for Input Signals and a 0 V Common in Sinking Mode with an External Power Supply 10 27 Using Contact and Open Collector Outputs 10 28 User...

Page 19: ...tion 1 2 Confirmations upon Delivery 1 3 Exterior and Mounting Dimensions 1 6 Checking and Controlling the Installation Site 1 9 Installation Orientation and Space 1 10 Removing and Attaching the Term...

Page 20: ...0 CIMR G7A2018 20180 20181 22 37 CIMR G7A2022 20220 20221 30 50 CIMR G7A2030 20300 20301 37 61 CIMR G7A2037 20370 20371 45 70 CIMR G7A2045 20450 20451 55 85 CIMR G7A2055 20550 20551 75 110 CIMR G7A207...

Page 21: ...an example for a standard domestic Japan Inverter 3 phase 200 VAC 0 4 kW IEC IP20 and NEMA 1 Type 1 standards Fig 1 1 Nameplate Table 1 2 Checks Item Method Has the correct model of Inverter been deli...

Page 22: ...ter is structured so that the Inverter is shielded from the exterior and can thus be mounted to the interior wall of a standard building not necessarily enclosed in a control panel The protective stru...

Page 23: ...arance Fig 1 5 Terminal Arrangement Inverter cover Mounting hole Cooling fan Nameplate Front cover Digital Operator Terminal cover Top protective cover Bottom protective cover 15 kW or Less 18 5 kW or...

Page 24: ...n Chassis Inverters W W1 3 H1 H2 D H D1 4 d t1 6 d t1 D1 D W1 W1 W W3 W2 H H2 H1 200 V Class Inverters of 18 5 to 110 kW 400 V Class Inverters of 18 5 to 160 kW W W1 4 d H2 5 D1 D H1 H t1 5 5 200 V 40...

Page 25: ...below Fig 1 7 Exterior Diagrams of Enclosed Wall mounted Inverters W W1 3 H1 H2 D H0 D1 H3 4 H 4 d t1 200 V Class Inverters of 18 5 to 75 kW 400 V Class Inverters of 18 5 to 160 kW W W1 H3 H0 H1 H2 D1...

Page 26: ...10 2389 1194 3583 400 V 3 phase 0 4 140 280 157 126 266 7 39 5 3 5 140 280 157 126 280 266 7 0 39 5 3 5 M5 10 39 49 Natu ral 0 75 21 44 65 1 5 177 59 4 5 177 59 4 5 33 46 79 Fan 2 2 41 49 90 3 7 76 64...

Page 27: ...bustible material such as wood Install the Inverter in a location free from radioactive materials and combustible materials Install the Inverter in a location free from harmful gasses and liquids Inst...

Page 28: ...ng dimensions may be used A 50 B 120 Fig 1 8 Inverter Installation Orientation and Space IMPORTANT 1 The same space is required horizontally and vertically for both Open Chassis IP00 and Enclosed Wall...

Page 29: ...d by arrow 1 and then lift the terminal cover up to an angle of about 30 degrees in the direction indicated by arrow 2 Remove the terminal cover in the direction indicated by arrow 3 Fig 1 9 Removing...

Page 30: ...completed attach the terminal cover by reversing the removal proce dure For Inverters with an output of 15 kW or less insert the tab on the top of the terminal cover into the grove on the Inverter an...

Page 31: ...r and front cover in addition to the terminal cover Always remove the Digital Operator from the front cover before removing the terminal cover The removal and attachment procedures are given below Rem...

Page 32: ...cover with the Digital Operator attached to the front cover otherwise Digital Operator may malfunction due to imperfect contact 2 Insert the tab of the upper part of the front cover into the groove of...

Page 33: ...t cover using methods other than those described above otherwise the Inverter may break or malfunction due to imperfect contact 2 Never attach the front cover to the Inverter with the Digital Operator...

Page 34: ...t Cover Model CIMR G7A2018 Shown Above Attaching the Front Cover After completing required work such as mounting an optional board or setting the control circuit terminal board attach the front cover...

Page 35: ...Cover Insert the tip of the straightedge screwdriver in the slot Then lift the cover up in the direction shown by the arrow to remove it Fig 1 15 Removing the Top Protection Cover Model CIMR G7A43P7 S...

Page 36: ...the sides Fit the bottom hooks into the holes bend the cover slightly and press the cover down until the hooks on the side snap Fig 1 17 Attaching the Top Protection Cover Model CIMR G7A43P7 Shown Abo...

Page 37: ...ng specifications control circuit terminals and control circuit wiring specifications Connections to Peripheral Devices 2 2 Connection Diagram 2 3 Terminal Block Configuration 2 5 Wiring Main Circuit...

Page 38: ...mple Connections to Peripheral Devices Power supply Molded case circuit breaker or ground fault interrupter Magnetic con tactor MC Zero phase reactor Zero phase reactor Motor Ground Input noise filter...

Page 39: ...10 V 2 mA Multi function analog output 2 Ammeter adjustment 20 k SC E G Shield wire connection terminal P4 C4 P3 Factory setting minor fault Factory setting Inverter operation ready S6 S7 Multi step...

Page 40: ...nal power supply refer to Table 2 13 8 The multi function analog output is a dedicated meter output for an analog frequency meter ammeter volt meter wattmeter etc Do not use this output for feedback c...

Page 41: ...g 2 3 and Fig 2 4 Fig 2 3 Terminal Arrangement 200 V Class Inverter for 0 4 kW Shown Above Fig 2 4 Terminal Arrangement 200 V Class Inverter for 18 5 kW Shown Above Control circuit terminals Main circ...

Page 42: ...to 10 2 14 G7A22P2 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M4 1 2 to 1 5 2 to 5 5 14 to 10 3 5 12 G7A23P7 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M4 1 2 to 1 5 2 to 5 5 14 to 10 5 5 10 G7A25P5 R L1 S...

Page 43: ...2 T L3 U T1 V T2 W T3 R1 L11 S1 L21 T1 L31 M10 17 6 to 22 5 80 to 100 3 0 to 4 0 80 2P 3 0 2P 3 M8 8 8 to 10 8 5 5 to 60 10 to 2 0 M12 17 6 to 22 5 80 to 200 2 0 to 400 80 2 0 r 1 2 M4 1 3 to 1 4 0 5...

Page 44: ...T3 R1 L11 S1 L21 T1 L31 M12 31 4 to 39 2 150 to 325 300 to 600 150 2P or 50 4P 300 2P or 1 0 4P 3 M8 8 8 to 10 8 5 5 to 60 10 to 2 0 M12 31 4 to 39 2 150 300 150 2P 300 2P r 1 2 M4 1 3 to 1 4 0 5 to 5...

Page 45: ...5 3 5 to 5 5 12 to 10 5 5 10 G7A47P5 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M5 2 5 5 5 to 14 10 to 6 8 8 G7A4011 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M5 2 5 8 to 14 8 to 6 8 8 M5 M6 2 5 4 0 to 5 0...

Page 46: ...5 60 to 150 2 0 to 300 60 2 0 r 1 200 2200 400 2400 M4 1 3 to 1 4 0 5 to 5 5 20 to 10 1 25 16 G7A4110 R L1 S L2 T L3 1 U T1 V T2 W T3 R1 L11 S1 L21 T1 L33 M10 17 6 to 22 5 60 to 100 2 0 to 4 0 80 2P 3...

Page 47: ...325 4 0 to 600 150 2P 350 2P 1 M16 78 4 to 98 100 to 325 4 0 to 600 250 2P 500 2P 3 M16 78 4 to 98 100 to 325 4 0 to 600 M16 78 4 to 98 100 to 325 4 0 to 600 200 400 r 1 200 2200 400 2400 M4 1 3 to 1...

Page 48: ...to 5 M6 5 5 to 6 M8 5 5 to 8 8 M5 8 to 5 M6 8 to 6 M8 8 to 8 14 M6 14 to 6 M8 14 to 8 22 M6 22 to 6 M8 22 to 8 30 38 M8 38 to 8 50 60 M8 60 to 8 M10 60 to 10 80 M10 80 to 10 100 100 to 10 100 M12 100...

Page 49: ...power do not conform to UL cUL standards Purpose Terminal Symbol Model CIMR G7A 200 V Class 400 V Class Main circuit power input R L1 S L2 T L3 20P4 to 2110 40P4 to 4300 R1 L11 S1 L21 T1 L31 2018 to...

Page 50: ...ss 400 V Class B1 B2 1 2 Power supply Control circuits Cooling fan is provided for Inverters of 2 2 kW or more U T1 V T2 W T3 R L1 S L2 T L3 CIMR G7A20P4 to 2015 U T1 V T2 W T3 1 2 R L1 S L2 T L3 Powe...

Page 51: ...raking Unit The B2 terminal is not used in this case CIMR G7A2030 to 2110 CIMR G7A4055 to 4300 IMPORTANT If a Braking Unit or a Braking Resistor Unit is connected to a wrong terminal the Inverter Brak...

Page 52: ...is generated At the Inverter pri mary side use a ground fault interrupter for Inverters with a countermeasure against high frequency to detect only the leakage current in the frequency range that is...

Page 53: ...supply can be connected to any terminal R S or T on the terminal block the phase sequence of input power supply is irrelevant to the phase sequence Installing an AC Reactor or DC Reactor If the Inver...

Page 54: ...not short the output wires Do Not Use a Phase Advancing Capacitor or Noise Filter Never connect a phase advancing capacitor or LC RC noise filter to an output circuit The high frequency components of...

Page 55: ...Inverter to reduce radio noise and inductive noise Fig 2 9 Installing a Noise Filter on the Output Side Countermeasures Against Inductive Noise As described previously a noise filter can be used to p...

Page 56: ...bserve the following precautions when wiring the ground line Always use the ground terminal of the 200 V Inverter with a ground resistance of less than 100 and that of the 400 V Inverter with a ground...

Page 57: ...aking Resistor Unit cannot be used and the deceleration time cannot be shortened by the Inverter if L3 04 is set to 1 i e if stall prevention is enabled for deceleration Table 2 7 L8 01 Protect select...

Page 58: ...res 3 We recommend using straight solderless terminal on signal lines to simplify wiring and improve reliability Table 2 9 Terminal Numbers and Wire Sizes Same for all Models Terminals Termi nal Screw...

Page 59: ...the terminal block 3 Tighten the terminal screws firmly Fig 2 16 Connecting Wires to Terminal Block Table 2 10 Straight Solderless Terminal Sizes Wire Size mm2 AWG Model d1 d2 L Manufacturer 0 25 24 A...

Page 60: ...7 1 Factory setting Multi speed reference 3 effective when ON S10 Multi function input 8 1 Factory setting Multi speed reference 4 effective when ON S11 Multi function input 9 1 Factory setting Accele...

Page 61: ...en OPEN across MB and MC Dry contacts Contact capacity 10 mA min 1 A max at 250 VAC 10 mA min 1 A max at 30 VDC Minimum permissible load 5 VDC 10 mA 4 MB Fault output signal NC con tact MC Relay conta...

Page 62: ...is also supported providing more freedom in signal input methods Table 2 12 DIP Switch S1 Name Function Setting S1 1 RS 485 and RS 422 terminating resis tance OFF No terminating resistance ON Terminat...

Page 63: ...ignals Internal Power Supply External Power Supply Sink ing Mode Sourc ing Mode IP24V 24 V CN5 NPN set Factory setting SC S1 S2 CN5 Shunt position IP24V 24 V CN5 EXT set SC S1 S2 External 24 V CN5 IP2...

Page 64: ...Output current 0 to 10 V Default Output current 0 to 10 V 10 to 10 V 2 mA Multi function analog output 2 Ammeter adjustment 20 k Ammeter adjustment 20 k 24V 8mA SC 24V CN5 NPN setting P4 C4 P3 S6 S7 M...

Page 65: ...from wiring to other control circuit terminals Use shielded twisted pair cables for control circuits to prevent operating faults Process cable ends as shown in Fig 2 20 Connect the shield wire to ter...

Page 66: ...en completed Do not perform a buzzer check on control circuits Perform the following checks on the wiring Is all wiring correct Have any wire clippings screws or other foreign material been left Are a...

Page 67: ...levels 0 to 10 V DC 20 k 1 channel 4 to 20 mA 250 1 channel Input resolution 14 bit C AI 14B Input signal levels 0 to 10 V DC 20 k 4 to 20 mA 250 3 channels Input resolution 13 bit with sign bit C DI...

Page 68: ...to slot C or D insert an option clip to prevent the side with the connector from rising The option clip can be easily removed by holding onto the protruding portion of the clip and pull ing it out Rem...

Page 69: ...across 3 and 4 4 5 Pulse input terminal H 4 to 12 V L 1 V max Maximum response fre quency 30 kHz 6 Pulse input common 7 Pulse motor output terminal 12 VDC 10 20 mA max 8 Pulse monitor output common T...

Page 70: ...ver output RS 422 level output 8 Pulse monitor output terminal TA2 E Shield connection terminal Table 2 18 PG X2 Terminal Specifications Terminal No Contents Specifications TA1 1 Power supply for puls...

Page 71: ...gth of the pulse generator s wiring must not be more than 100 meters Fig 2 24 Wiring an Open collector Input Fig 2 25 I O Circuit Configuration of the PG A2 Three phase 200 VAC 400 VAC Inverter 12 V p...

Page 72: ...encoder select a PG that has an output impedance with a current of at least 12 mA to the input circuit photocoupler diode The pulse monitor dividing ratio can be changed using constant F1 06 PG divis...

Page 73: ...ator s power supply for anything other than the pulse generator encoder Using it for another purpose can cause malfunctions due to noise The length of the pulse generator s wiring must not be more tha...

Page 74: ...parate the control signal lines for the PG Speed Control Board from main circuit lines and power lines Connect the shield when connecting to a PG The shield must be connected to prevent operational er...

Page 75: ...in Table 2 21 Note 1 The motor speed at maximum frequency output is expressed as the sync rotation speed 2 The PG power supply is 12 V 3 A separate power supply is required if the PG power supply cap...

Page 76: ...separate power supply is required if the PG power supply capacity is greater than 200 mA If momentary power loss must be handled use a backup capacitor or other method Fig 2 31 PG X2 Connection Examp...

Page 77: ...3 Digital Operator and Modes This chapter describes Digital Operator displays and functions and provides an overview of operating modes and switching between modes Digital Operator 3 2 Modes 3 5...

Page 78: ...re the DATA ENTER Key was pressed JOG Key Enables jog operation when the Inverter is being operated from the Digital Operator Drive Mode Indicators LED FWD Lit when there is a Forward Run Command inpu...

Page 79: ...r constant settings Also acts as the Reset Key when a fault has occurred Increment Key Selects menu items sets user constant numbers and increments set values Used to move to the next item or data Dec...

Page 80: ...or to REMOTE operation using the control circuit terminals when the Run Command is sent from the external terminal Switched from the Quick or Advanced Quick programming mode to the Drive mode when the...

Page 81: ...rimary function s Drive mode The Inverter can be run in this mode Use this mode when monitoring values such as frequency references or output cur rent displaying fault information or displaying the fa...

Page 82: ...n Menu ADV Programming Main Menu VERIFY Modified Consts Main Menu A TUNE Auto Tuning Rdy U1 01 60 00Hz Monitor DRIVE U1 02 60 00Hz U1 03 10 05A Rdy U1 01 60 00Hz MENU ESC DATA ENTER Control Method QUI...

Page 83: ...U1 01 060 00Hz MENU MENU MENU MENU RESET DATA ENTER ESC DATA ENTER Monitor Display Frequency Setting Display Mode Selection Display Display at Startup Fault Trace DRIVE U2 02 OV U2 03 60 00Hz U2 01 Fa...

Page 84: ...om the setting displays Use the Increment Decrement and Shift RESET Keys to change the frequency The user constant will be written and the monitor display will be returned to when the DATA ENTER Key i...

Page 85: ...1 1 Terminals Monitor Display Frequency Setting Display Mode Selection Display MOL Fault Select QUICK L1 01 1 1 Std Fan Cooled StallP Decel Sel QUICK L3 04 1 1 Enabled Terminal AM Gain QUICK 0 00 2 5...

Page 86: ...uage MENU MENU MENU MENU ESC DATA ENTER Select Language ADV A1 00 0 English ESC ADV Select Language English 1 ESC DATA ENTER RESET Monitor Display Setting Display Mode Selection Display PID Control AD...

Page 87: ...pressed to move the flashing digit to the right 9 Increment Key pressed to change set value to 20 00 s 10 DATA ENTER Key pressed to enter the set data 11 Entry Accepted is displayed for 1 0 s after t...

Page 88: ...External Fault ESC ESC DATA ENTER RESET Monitor Display Setting Display Mode Selection Display 24 1 2 A B A B Digital Inputs ADV H2 01 0 Term M1 M2 Sel Pulse I O Setup ADV H6 01 0 Pulse Input Sel Ter...

Page 89: ...key operations is given below for when the following settings have been changed from their default settings b1 01 Reference Selection C1 01 Acceleration Time 1 E1 01 Input Voltage Setting and E2 01 Mo...

Page 90: ...ng of the Inverter is for open loop vector 1 control Example of Operation Set the motor output power in kW rated voltage rated current rated frequency rated speed and number of poles specified on the...

Page 91: ...U MENU MENU MENU Monitor Display Setting Display Mode Selection Display DATA ENTER Tuning Mode Sel A TUNE T1 01 0 0 ESC DATA ENTER A DATA ENTER ESC DATA ENTER ESC RUN Auto Tuning A TUNE Press RUN key...

Page 92: ...This chapter describes the procedures for trial operation of the Inverter and provides an example of trial operation Overview of Trial Operation Procedure 4 2 Trial Operation Procedures 4 3 Adjustment...

Page 93: ...ationary autotuning for line to line resistance only Rotational autotuning Stationary autotuning 1 Stationary autotuning 2 3 Application settings Advanced programming mode No load operation Loaded ope...

Page 94: ...e terminal cover 4 Insert the jumper at the position for the voltage supplied to the Inverter see Fig 4 2 5 Return the terminal cover to its original position Fig 4 2 Power Supply Voltage Jumper Power...

Page 95: ...r 7 Troubleshooting The following display is an example of a display for faulty operation Display for normal operation The frequency reference monitor is dis played in the data display section Display...

Page 96: ...input 0 to 4 1 5 10 6 2 6 76 6 94 b1 02 Operation method selection Set the Run Command input method 0 Digital Operator 1 Control circuit terminal sequence input 2 MEMOBUS communications 3 Option boar...

Page 97: ...r jogging 0 to 400 00 Hz d1 01 to d1 04 0 00 Hz d1 17 6 00 Hz 5 27 H4 02 and H4 05 FM and AM ter minal output gain Set the voltage level gain for the multi function analog output 1 H4 02 and 2 H4 05 S...

Page 98: ...motor and PG set the reduction ratio in F1 12 and F1 13 3 The default setting of the Inverter is for open loop vector 1 control A1 02 2 4 If the maximum output frequency is different from the base fr...

Page 99: ...g Basic Control Main Applications V f control A1 02 0 Voltage frequency ratio fixed control Variable speed control particularly control of multiple motors with one Inverter and replacing existing Inve...

Page 100: ...the following four autotuning modes can be set Rotational autotuning Stationary autotuning 1 Stationary autotuning for line to line resistance only Stationary autotuning 2 Precautions Before Using Aut...

Page 101: ...Operator The Inverter will supply power to the stationary motor for approximately 1 minute and some of the motor constants will be set automatically The remaining motor constants E2 02 motor rated sli...

Page 102: ...nd then press the RUN Key on the Digital Operator The Inverter will supply power to the sta tionary motor for approximately 20 seconds and the Motor Line to Line Resistance E2 05 and cable resis tance...

Page 103: ...the following procedure under the recom mended conditions 1 Check the values of E2 02 and E2 03 in verify mode or advanced programming mode 2 Run the motor once in drive mode under the following condi...

Page 104: ...lt in the cage falling or injury If so perform sta tionary autotuning 1 again and run the motor using the aforementioned procedure under the recommended conditions or perform stationary autotuning 2 o...

Page 105: ...utotuning for line to line resistance only 3 Shipping adjustment 8 4 Stationary autotuning 2 9 0 to 4 4 2 V f 0 Vector Yes Yes Yes Yes Yes Tuning Mode Sel T1 02 Motor out put power Set the output powe...

Page 106: ...7 Series Inverters with software versions PRG 1039 or later 10 The setting range depends on the Inverter capacity The value for a 200 V Class Inverter of 0 4 kW is given The upper limit depends on the...

Page 107: ...ould be OFF Always confirm safety around the motor and machine before starting Inverter operation from the Digital Operator Confirm that the motor works normally and that no errors are displayed at th...

Page 108: ...and Recording User Constants Use verify mode VERIFY will be displayed on the LCD screen to check user constants that have been changed for trial operation and record them in a user constant table Any...

Page 109: ...ing torque at low speeds 10 Hz or lower Controlling hunting and vibration 1 00 0 50 to 1 50 Increase the setting if torque is insufficient at low speeds Reduce the setting if hunt ing or vibration occ...

Page 110: ...ime accord ing to the output fre quency 0 0 Hz 0 0 to max output fre quency Set the output frequency at which to change the ASR proportional gain and inte gral time when the same val ues cannot be use...

Page 111: ...sing the Speed Response below Integral time of speed estimator N4 07 Speed response Controlling hunting and vibration 0 030 ms 0 015 to 0 060 ms Enabled below the N4 11 setting Reduce the setting if s...

Page 112: ...s Droop function b7 01 to b7 02 Used to soften the torque or to balance the load between two motors Can be used when the control method A1 02 is set to 3 or 4 Acceleration deceleration times C1 01 to...

Page 113: ...ed forward control N5 01 to N5 03 Used to increase response for acceleration deceleration or to reduce over shooting when there is low machine rigidity and the gain of the speed controller ASR cannot...

Page 114: ...5 User Constants This chapter describes all user constants that can be set in the Inverter User Constant Descriptions 5 2 Digital Operation Display Functions and Levels 5 3 User Constant Tables 5 8...

Page 115: ...on the function or settings of the user constant Setting Range The setting range for the user constant Factory Setting The factory setting each control method has its own factory setting Therefore th...

Page 116: ...rier Frequency Carrier Freq 5 26 d1 Preset Reference Preset Reference 5 27 d2 Reference Limits Reference Limits 5 28 d3 Jump Frequencies Jump Frequencies 5 29 d4 Reference Frequency Hold Sequence 5 29...

Page 117: ...rminal analog input 2 MEMOBUS communications 3 Option board 4 Pulse train input 0 to 4 1 No Q Q Q Q Q 180H Reference Source b1 02 Operation method selection Set the Run Command input method 0 Digital...

Page 118: ...Yes Q Q Q Q Q 282H Reference 3 d1 04 Frequency reference 4 Frequency reference when multi step speed reference 1 and 2 are ON for a multi function input unit Set in o1 03 0 00 Hz Yes Q Q Q Q Q 283H R...

Page 119: ...es The value is set automatically during auto tuning 2 to 48 4 poles No No Q No Q Q 311H Number of Poles E2 11 Motor rated output Set the output of the motor in units of 0 01kW This constant is automa...

Page 120: ...t to 100 of output value of monitored item is multiplied by the gain setting and the set bias is added H4 05 Gain ter minal AM Set the voltage level gain for multi function analog output 2 Set the num...

Page 121: ...e 2 German 3 French 4 Italian 5 Spanish 6 Portuguese This constant is not initialized by the initialize operation 0 to 6 1 Yes A A A A A 100H Select Lan guage A1 01 Constant access level Used to set t...

Page 122: ...set a four digit num ber as the password This constant is not usually displayed When the Pass word A1 04 is displayed hold down the RESET Key and press the Menu Key and the password will be dis playe...

Page 123: ...Control circuit terminal analog input 2 MEMOBUS communica tions 3 Option board 4 Pulse train input 0 to 4 1 No Q Q Q Q Q 180H 4 5 6 2 6 76 6 94 Reference Source b1 02 Operation method selection Set t...

Page 124: ...e Used to set the operation mode by switching to the Remote mode using the Local Remote Key 0 Run signals that are input during mode switching are disregarded Input Run signals after switching the mod...

Page 125: ...aking current as a percentage of the Inverter rated current 0 to 100 50 No A A A No No 18AH 6 12 6 16 DCInj Cur rent b2 03 DC injection braking time at start Used to set the time to per form DC inject...

Page 126: ...aximum frequency and the speed is detected at the search current level 0 to 3 2 1 No A A A No A 191H 6 65 SpdSrch at Start b3 02 Speed search oper atingcurrent current detection Sets the speed search...

Page 127: ...es occur during the search reduce this setting Increase this setting for greater speed coincidence response 0 1 to 2 0 1 0 No No No No No A 19DH 6 66 Srch Est P Gain b3 14 Rotation direction search se...

Page 128: ...ng Change during Opera tion Control Methods MEMO BUS Regis ter Page Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 b5 01 PID control method selection 0 Disabled 1 Enabled...

Page 129: ...en PID output is negative 1 Reverses when PID output is negative 0 limit when reverse prohibit is selected using b1 04 0 or 1 0 No A A A A A 1AFH 6 107 Output Rev Sel b5 12 Selection of PID feed back...

Page 130: ...era tion Control Methods MEMO BUS Regis ter Page Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 b6 01 Dwell fre quency at start The dwell function is used to output frequ...

Page 131: ...n Loop Vec tor 2 b7 01 Droopcontrol gain Sets the slip as a percentage of maximum frequency when the maximum output fre quency is specified and the rated torque occurs Droop control is not per formed...

Page 132: ...ve Sel b8 02 Energy sav ing gain Set the energy saving gain with the open loop vector control method 0 0 to 10 0 0 7 1 Yes No No A A A 1CDH 6 115 Energy Save Gain b8 03 Energy sav ing filter time cons...

Page 133: ...1 a position control loop is created and the motor stops Increasing the zero servo gain in turn increases the strength of the lock Increasing it by too much will cause oscillation 0 to 100 5 No No No...

Page 134: ...ime 2 The acceleration time when the multi function input accel decel time 1 is set to ON Yes A A A A A 202H 4 21 6 18 Accel Time 2 C1 04 Decelera tion time 2 The deceleration time when the multi func...

Page 135: ...ethods MEMO BUS Regis ter Page Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 C2 01 S curve characteris tic time at accelera tion start All sections of the S curve charac...

Page 136: ...en sation pri mary delay time Slip compensation primary delay time is set in ms units Usually setting is not neces sary Adjust this constant at the fol lowing times Reduce the setting when slip compen...

Page 137: ...rter rated output cur rent Do not alter the torque com pensation gain from its default 1 00 when using the open loop vector 1 control method 0 00 to 2 50 1 00 Yes A A A No No 215H 4 18 6 39 Torq Comp...

Page 138: ...ASR I Time 2 C5 05 ASR limit Sets the upper limit for the compensa tion frequency for the speed control loop ASR to a percentage of the maximum output frequency 0 0 to 20 0 5 0 No No A No No No 21FH...

Page 139: ...able detailed settings using constants C6 03 to C6 07 1 to F 2 6 1 No Q Q Q Q No 4 224H 4 6 4 18 6 42 Carrier Freq Sel C6 03 3 Carrier frequency upper limit Set the carrier frequency upper limit and l...

Page 140: ...ti function inputs 0 00 Hz Yes Q Q Q Q Q 283H 4 6 6 5 Reference 4 d1 05 Frequency reference 5 The frequency when multi step speed reference 3 is ON for a multi function input 0 00 Hz Yes A A A A A 284...

Page 141: ...d refer ences 1 2 3 and 4 are ON for multi function inputs 0 00 Hz Yes A A A A A 291H Reference 16 d1 17 Jogfrequency reference The frequency reference when the jog frequency refer ence selection FJOG...

Page 142: ...Freq 3 d3 04 Jump fre quency width Sets the jump frequency bandwidth in Hz The jump frequency will be the jump frequency d3 04 0 0 to 20 0 1 0 Hz No A A A A A 297H 4 21 6 31 Jump Band width Con stant...

Page 143: ...que control signal or the respon siveness with the host con troller When oscillation occurs during torque control increase the set value 0 to 1000 0 No No No No A A 29BH 6 127 Torq Ref Filter d5 03 Sp...

Page 144: ...he same direction as the speed limit winding opera tion 0 or 1 1 No No No No No A 2A6H 6 128 Drctn SpdLmt Sel Con stant Number Name Description Setting Range Factory Setting Change during Opera tion C...

Page 145: ...l be internally adjusted to 200 ms in the Inverter 0 00 to 10 00 1 00 No No No No No A 2A4H A PHI R Filter d6 06 Field forcing limit Set the excitation current ref erence s upper limit for field forci...

Page 146: ...120 V F Selec tion E1 04 Max output frequency To set V f characteristics in a straight line set the same values for E1 07 and E1 09 In this case the setting for E1 08 will be disre garded Always ensur...

Page 147: ...rated current in 1 A units These set values will become the reference values for motor protection torque limits and torque control This constant is automatically set during autotuning 0 32 to 6 40 2...

Page 148: ...otor iron saturation coefficient at 75 of mag netic flux This constant is automatically set during autotuning 0 00 to 0 75 0 75 No No No A A A 315H 6 117 Saturation Comp2 E2 09 Motor mechanical loss S...

Page 149: ...e Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 E3 01 Motor 2 control method selection 0...

Page 150: ...2 max volt age VMAX 0 0 to 255 0 1 200 0 V 2 No A A A A A 31BH Max Volt age E3 04 Motor 2 max volt age fre quency FA 0 0 to 400 0 60 0 Hz No A A A A A 31CH Base Fre quency E3 05 Motor 2 mid out put fr...

Page 151: ...No A A A A A 321H 6 57 Motor Rated FLA E4 02 Motor 2 rated slip Sets the motor rated slip in Hz units These set values will become the reference values for slip compensation This constant is automati...

Page 152: ...02 1 Coast to stop 2 Fast stop Emergency stop using the deceleration time in C1 09 3 Continue operation To protect the motor or machinery do not normally make this setting 0 to 3 1 No No A No A No 381...

Page 153: ...level Sets the overspeed detection method Frequencies above that set for F1 08 set as a percentage of the maximum output fre quency that continue to exceed this frequency for the time set in F1 09 are...

Page 154: ...No 38DH 6 159 PGO Detect Time Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page Display V f V f with PG Open Loop Vec to...

Page 155: ...Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 F3 01 Digital input option Sets the Digital Reference Board input method 0 BCD 1 unit 1 BCD 0 1 unit 2 BCD 0 01 unit 3 BCD 1 Hz unit 4 BCD 0 1 Hz...

Page 156: ...used only outputs of 0 to 10 V are possible A meter calibration function is available 1 to 45 2 No A A A A A 391H 6 89 AO Ch1 Select 1 to 99 F4 02 Channel 1 gain 0 00 to 2 50 1 00 Yes A A A A A 392H...

Page 157: ...n a DO 08 Dig ital Output Board is used Set the number of the multi function output to be output 0 to 37 4 No A A A A A 39CH 6 162 DO Ch4 Select F5 05 Channel 5 output selec tion Effective when a DO 0...

Page 158: ...etect 1 Detect during operation 0 or 1 0 No A A A A A 3A3H EF0 Detec tion F6 03 Stopping method for external fault from Com munications Option Board 0 Deceleration stop using deceleration time in C1 0...

Page 159: ...1 02 Terminal S4 function selec tion Multi function contactinput 2 0 to 79 14 No A A A A A 401H Terminal S4 Sel H1 03 Terminal S5 function selec tion Multi function contactinput 3 0 to 79 3 0 No A A A...

Page 160: ...contact Baseblock at ON Yes Yes Yes Yes Yes 6 77 9 External baseblock NC NC contact Baseblock at OFF Yes Yes Yes Yes Yes 6 77 A Acceleration deceleration ramp hold ON Acceleration deceleration stoppe...

Page 161: ...control Yes Yes Yes Yes Yes 6 109 31 PID control integral hold ON Hold Yes Yes Yes Yes Yes 6 109 32 Multi step speed reference 4 Yes Yes Yes Yes Yes 34 PID soft starter ON OFF Yes Yes Yes Yes Yes 6 10...

Page 162: ...contact Multi function contact output 0 to 3D 0 No A A A A A 40BH Term M1 M2 Sel H2 02 Terminal P1 function selection open collec tor Multi function contact output 1 0 to 3D 1 No A A A A A 40CH Term P...

Page 163: ...ult Yes Yes Yes Yes Yes 6 74 E Fault ON Digital Operator communications error or fault other than CPF00 and CPF01 has occurred Yes Yes Yes Yes Yes F Not used Set when the terminals are not used 10 Min...

Page 164: ...d OFF during baseblock Yes Yes Yes Yes Yes 6 50 37 During run 2 ON Frequency output OFF Base block DC injection braking ini tial excitation operation stop Yes Yes Yes Yes Yes 6 86 3D 2 Inverter s Cool...

Page 165: ...c tion analog input termi nal A2 func tion selection Select multi function analog input function for terminal A2 Refer to the next table 0 to 1F 0 No A A A A A 418H 6 29 6 128 Terminal A2 Sel H3 10 Ga...

Page 166: ...ter rated output current for V f control Yes Yes Yes Yes Yes 6 56 8 Stall prevention level during run Inverter rated output current Yes Yes No No No 6 50 9 Frequency reference lower limit level Maximu...

Page 167: ...10 V The maximum output from the terminal is 10 V A meter cali bration function is available 10 0to 10 0 0 0 Yes A A A A A 41FH 6 88 Terminal FM Bias H4 04 Monitor selection terminal AM Sets the numb...

Page 168: ...ed selec tion Set the baud rate for MEMO BUS communications of com munications connection terminals 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps 0 to 4 3 No A A A A A 426H 6 94 Serial Baud...

Page 169: ...n sending 0 or 1 1 No A A A A A 42BH 6 94 RTS Con trol Sel H5 10 2 Unit Selec tion for MEMO BUS Regis ter 0025H Selects the units used for MEMOBUS registry 0025H monitors the output voltage reference...

Page 170: ...t when the pulse train set in H6 02 is input 0 0 to 1000 0 100 0 Yes A A A A A 42EH 6 33 Pulse Input Gain H6 04 Pulse train input bias Set the input bias when the pulse train is 0 100 0 to 100 0 0 0 Y...

Page 171: ...the thermal value is reset so even if this constant is set to 1 protection may not be effective When several motors are con nected to one Inverter set to 0 and ensure that each motor is installed wit...

Page 172: ...ory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 L2 01 Momentary power loss detection 0 Disable...

Page 173: ...time required to recover from 0 V to the maxi mum voltage 0 0 to 5 0 0 3 s 1 No A A A A A 488H 6 63 6 66 PwrL V F Ramp t L2 05 Undervolt age detec tion level Sets the main circuit undervolt age UV de...

Page 174: ...s not necessary The factory setting reduces the set values when the motor stalls 0 to 200 150 No A A A No No 490H 4 21 6 23 StallP Accel Lvl L3 03 Stall pre vention limit dur ing accel Sets the lower...

Page 175: ...49 StallP Run Level L3 11 Overvolt age inhibit selection 0 Disabled 1 Enabled Used to enable or disable the function for inhibiting main cir cuit overvoltages by reducing the regenerative torque limi...

Page 176: ...Spd Agree Width L4 05 Operation when fre quency ref erence is missing 0 Stop Operation follows the frequency reference 1 Operation at 80 speed continues At 80 of speed before the frequency reference w...

Page 177: ...detected continuously during operation output stopped upon detection protected operation 5 Undertorque detection only with speed agreement operation continues after overtorque warning 6 Undertorque d...

Page 178: ...ing Range Fac tory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 L7 01 Forward drive torque limit Sets t...

Page 179: ...isplay V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 L8 01 Protect selec tion for inter nal DB resistor Type ERF 0 Disabled no overheating protection 1 Enabled overheating prote...

Page 180: ...0 Cooling fan control selec tion Set the ON OFF control for the cooling fan 0 ON only when Inverter is ON 1 ON whenever power is ON 0 or 1 0 No A A A A A 4B6H FAN Control Sel L8 11 Cooling fan control...

Page 181: ...0 Disabled FAN minor fault detection 1 Enabled OH1 major fault detection 0 or 1 1 No A A A A A 4E2H 6 73 OH1 Detect Sel L8 38 3 Carrier frequency reduction selection 0 Disabled No carrier frequency re...

Page 182: ...on selection 0 Hunting prevention function disabled 1 Hunting prevention function enabled The hunting prevention func tion suppresses hunting when the motor is operating with a light load This functio...

Page 183: ...ontrol AFR time constant Set the time constant to decide the rate of change in the speed feedback detection control 0 to 2000 50 ms No No No A No No 585H 6 41 AFR Time N2 03 Speed feed back detec tion...

Page 184: ...ain of speed estimator Set the proportional gain of the speed estimator for PI control 0 to 1000 15 No No No No No A 59BH SPD EST P GAIN N4 10 High speed proportional gain of speed estimator Set the h...

Page 185: ...rative load Adjust this setting in intervals of approximately 0 2 0 00 to 10 00 1 00 No No No No No A 5B5H 7 33 LowSpd Rgn Coef 2 N4 32 Speed estima tor gain fluc tuation frequency 1 Set the lower lim...

Page 186: ...on trol 0 Disabled 1 Enabled 0 or 1 0 1 No No No No A A 5B0H 4 21 6 142 Feedfoward Sel N5 02 Motor accel eration time Set the time required to accelerate the motor at the rated torque T100 to the rate...

Page 187: ...ncy Example When the max out put frequency value is 200 0 set 12000 0 to 39999 0 No A A A A A 502H 6 148 6 166 Display Scal ing o1 04 Setting unit for frequency constants related to V f characteris ti...

Page 188: ...ues 2 All clear Clears all recorded user initial values When the set constants are recorded as user initial val ues 1110 will be set in A1 03 0 to 2 0 No A A A A A 507H 6 149 User Defaults o2 04 kVA s...

Page 189: ...14 Output power monitor clear selection 0 Holds output power moni tor 1 Initializes output power monitor Returns to 0 0 or 1 0 No A A A A A 512H 5 81 kWh Moni tor Init o2 18 2 Capacitor maintenance se...

Page 190: ...tor constants are to be stored 1 Motor 1 2 Motor 2 1 or 2 1 No Yes Yes Yes Yes Yes 700H 4 14 Select Motor T1 01 Autotuning mode selec tion Set the autotuning mode 0 Rotational autotuning 1 Stationary...

Page 191: ...put cur rent Monitors the output cur rent 10 V Inverter rated output current 0 to 10 V absolute value output 0 01 A A A A A A 42H Output Cur rent U1 04 Control method Checks the current control method...

Page 192: ...12 Operation status Inverter operating status Cannot be output A A A A A 4BH Int Ctl Sts 1 1 FWD command S1 is ON 1 REV command S2 is ON 1 Multi input 1 S3 is ON 1 Multi input 2 S4 is ON 1 Multi inpu...

Page 193: ...r rent The motor rated secondary current corresponds to 100 10 V Motor rated secondary current 10 to 10 V output 0 1 A A A A A 51H Mot SEC Current U1 19 Motor exciting current Id Monitors the calculat...

Page 194: ...r s output power The display is split into upper digits and lower digits in the following way Example If the output power is 12345678 9 kWh the dis play will be as follows U1 29 678 9 kWH U1 30 12345...

Page 195: ...flux current compensa tion Monitors motor flux current compensation value 100 is displayed for the rated second ary current of the motor 10 V Rated secondary cur rent of motor 10 V to 10 V 0 1 No No...

Page 196: ...ance For maintenance purposes this timer shows the amount of time the electrolytic capacitors have been operating Capaci tors should be replaced when the monitor reaches 100 Cannot be output 1 A A A A...

Page 197: ...ult The output frequency when the previous fault occurred 0 01 Hz A A A A A 83H Output Freq U2 05 Output cur rent at fault The output current when the pre vious fault occurred 0 1 A A A A A A 84H Outp...

Page 198: ...he previous fault occurred The format is the same as for U1 11 A A A A A 8BH Output Term Sts U2 13 Operation status at fault The operating status when the previous fault occurred The for mat is the sa...

Page 199: ...A 91H Fault Mes sage 2 U3 03 Third most recent fault The error contents of 3rd previous fault A A A A A 92H Fault Mes sage 3 U3 04 Fourth oldest fault The error contents of 4th previous fault A A A A...

Page 200: ...nt 0 to 10000 1 ms 200 5 200 5 20 Torq Comp Time C5 01 ASR proportional P gain 1 0 00 to 300 00 0 01 0 20 20 00 10 00 ASR P Gain 1 C5 02 ASR integral I time 0 000 to 10 000 0 001 s 0 200 0 500 0 500 A...

Page 201: ...5 V 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 E1 06 Hz 50 0 60 0 50 0 60 0 50 0 50 0 60 0 60 0 50 0 50 0 60 0 60 0 60 0 60 0 60...

Page 202: ...0 90 0 120 0 180 0 60 0 60 0 60 0 60 0 E1 05 V 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 E1 06 Hz 50 0 60 0 50 0 60 0 50 0 50 0...

Page 203: ...ed current A 1 90 3 30 6 20 8 50 14 00 19 60 26 60 39 7 53 0 E2 02 E4 02 Motor rated slip Hz 2 90 2 50 2 60 2 90 2 73 1 50 1 30 1 70 1 60 E2 03 E4 03 Motor no load current A 1 20 1 80 2 80 3 00 4 50 5...

Page 204: ...quency selection 6 4 4 4 4 4 4 1 1 C6 11 Carrier frequency selection for open loop vector 2 con trol 2 4 4 2 2 2 2 2 1 1 Carrier frequency selection upper limit 6 6 4 4 4 4 4 1 1 E2 01 E4 01 Motor rat...

Page 205: ...z 2 90 2 60 2 50 3 00 2 70 2 70 1 50 1 30 1 70 1 60 E2 03 E4 03 Motor no load current A 0 60 0 80 1 40 1 50 2 30 2 30 2 60 4 00 5 6 7 6 E2 05 E4 05 Motor line to line resis tance 38 198 22 459 10 100...

Page 206: ...t 3 3 3 3 3 2 2 3 1 3 1 1 1 1 1 1 E2 01 E4 01 Motor rated current A 32 9 38 6 52 3 65 6 79 7 95 0 130 0 156 0 190 0 223 0 270 0 310 0 370 0 500 0 E2 02 E4 02 Motor rated slip Hz 1 67 1 70 1 80 1 33 1...

Page 207: ...34 Improved Operating Efficiency 6 36 Machine Protection 6 42 Continuing Operation 6 63 Inverter Protection 6 74 Input Terminal Functions 6 76 Output Terminal Functions 6 86 Monitor Constants 6 88 In...

Page 208: ...n Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 b1 01 Reference selection Set t...

Page 209: ...peeds Master Auxiliary Speeds When switching between the master and auxiliary speeds connect the master speed frequency reference to control circuit terminal A1 or A2 and connect the auxiliary speed f...

Page 210: ...Train Signals When b1 01 is set to 4 the pulse train input to control circuit terminal RP is used as the frequency reference Set H6 01 Pulse Train Input Function Selection to 0 frequency reference an...

Page 211: ...over multi step speed references Terminal Constant Number Set Value Factory Setting Details S5 H1 03 3 Multi step speed reference 1 Also used for master speed auxiliary speed switching when multi func...

Page 212: ...g 0 to 10 V to terminal A2 s analog input set H3 08 to 0 and turn OFF pin 2 to DIP switch S1 on the control circuit terminal board Refer to page 2 26 Connection Example and Time Chart The following di...

Page 213: ...ference 2 Multi step speed reference 3 Jog frequency selection Frequency reference 3 Auxiliary speed fre quency 2 Frequency reference 4 Frequency reference 5 Frequency reference 6 Jog frequency Freque...

Page 214: ...11 bits A D 11 bits Ch1 Ch2 Ch3 6GTOKPCN A1 F2 01 6GTOKPCN A2 6GTOKPCN A3 Note AI input If A1 14B is not mounted the same operation as when F2 01 1 will be performed regardless of the F2 01 setting Pr...

Page 215: ...Frequency Reference 6 9 The same value can not be set in H3 05 and H3 09 Fig 6 9 AI Input Detailed Diagram Primary delay filter Primary delay filter Primary delay filter 2 is current input 8 8 8 8 8 8...

Page 216: ...The factory setting is set to a 2 wire sequence When control circuit terminal S1 is set to ON forward opera tion will be performed and when S1 is turned OFF the Inverter will stop In the same way when...

Page 217: ...Fig 6 12 Three wire Sequence Time Chart INFO 1 Use a sequence that turns ON terminal S1 for 50 ms or longer for the Run Command This will make the Run Command self holding in the Inverter 2 When the...

Page 218: ...regenerative operation 3 Coast to stop with timer Run Commands are disregarded during deceleration 0 to 3 0 No Q Q Q Q Q 182H Stopping Method b1 05 Operation selection for setting E1 09 or less Used...

Page 219: ...o perform DC injection braking at start in units of 1 second Used to stop coasting motor and restart it When the set value is 0 DC injection braking at start is not per formed 0 00 to 10 00 0 00 s No...

Page 220: ...luding the load Fig 6 15 Coast to Stop Injection brake time at start b2 03 Zero speed control b2 04 Baseblock b2 03 b2 04 b2 03 b2 04 b2 03 b2 04 Run Command OFF ON OFF Frequency reference via analog...

Page 221: ...red until the time T has elapsed The time T depends upon the output frequency when the Stop Command is input and the deceleration time Fig 6 17 Coast to Stop with Timer INFO After the Stop Command is...

Page 222: ...rake Time Chart Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open...

Page 223: ...y stop with an NC contact set the multi function input terminal H1 to 17 After the emergency Stop Command has been input operation cannot be restarted until the Inverter has stopped To cancel the emer...

Page 224: ...to decel erate from the maximum output fre quency to 0 in 1 second units Yes Q Q Q Q Q 201H Decel Time 1 C1 03 Acceleration time 2 The acceleration time when the multi function input accel decel time...

Page 225: ...t frequency Accel decel time 1 The multi function input accel decel time 1 or accel decel time 2 take priority 0 0 to 400 0 0 0 Hz No A A A A A 20AH Acc Dec SW Freq C2 01 S curve char acteristic time...

Page 226: ...tion time using terminal A2 s input voltage The Inverter s acceleration time when the acceleration time has been set in C1 01 is as follows Acceleration time C1 01 set value x acceleration deceleratio...

Page 227: ...g Example The S curve characteristic when switching operation forward reverse is shown in the following diagram Fig 6 22 S curve Characteristic during Operation Switching INFO Set the S curve characte...

Page 228: ...hange during Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 b6 01 Dwell fre quency at start The dwell function is used to outp...

Page 229: ...h PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 L3 01 Stall preven tion selection during accel 0 Disabled Acceleration as set With a heavy load the motor may stall 1 Enabled Acceleration stopp...

Page 230: ...cally lowered to prevent stalling L3 03 is the limit value to prevent the stall prevention level in the constant output range from being reduced more than necessary Set the constants as a percent taki...

Page 231: ...n is automatically adjusted to a faster deceleration time within the range of the stall prevention level during deceleration Related Constants The setting range for flux vector and open loop vector 2...

Page 232: ...only The overvoltage inhibit function is a function that by reducing the regenerative torque limit to a value less than its set value according to the main circuit voltage level suppresses voltage ri...

Page 233: ...ctory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 L3 11 Overvoltage inhibit selection 0 Disabled 1 En...

Page 234: ...n 0 V is input as a percentage of the maxi mum frequency 100 0 to 100 0 0 0 Yes A A A A A 412H Terminal A1 Bias H3 04 Signal level selection ter minal A3 0 0 to 10 V 1 10 to 10 V 11 bit polarity posit...

Page 235: ...minal A2 Sel H3 10 Gain terminal A2 Sets the input gain level when 10 V 20 mA is input Set according to the 100 value for the function set for H3 09 0 0 to 1000 0 100 0 Yes A A A A A 419H Terminal A2...

Page 236: ...50 Adjusting Frequency Bias Using an Analog Input When constant H3 09 or H3 05 is set to 0 add to terminal A1 the frequency equivalent to the terminal A2 or A3 input voltage is added to A1 as a bias F...

Page 237: ...t Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 d3 01 Jum...

Page 238: ...Input Setting Precautions Set the jump frequency according to the following formula d3 01 d3 02 d3 03 Analog input When constants d3 01 to d3 03 are set to 0 Hz the jump frequency function is disable...

Page 239: ...e train input function selection 0 Frequency reference 1 PID feedback value 2 PID target value 0 to 2 0 No A A A A A 42CH Pulse Input Sel H6 02 Pulse train input scaling Set the number of pulses in he...

Page 240: ...lated Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open...

Page 241: ...ency reference lower limit level you can adjust the frequency lower level using the terminal A2 input level Fig 6 32 Output Frequency Lower Level for Multi function Analog Input INFO If constant d2 02...

Page 242: ...w increase the set value When actual speed is high decrease the set value Used as the applicable control gain when using flux vector con trol 0 0 to 2 5 1 0 Yes A No A A No 20FH Slip Comp Gain C3 02 S...

Page 243: ...compensation gain is used as the motor temperature compensation gain When the motor temperate increases the motor s internal constant increases resulting in an increase in slip If C3 01 is set the am...

Page 244: ...er current margin Setting Precautions If using the device at medium to low speed only if the power supply voltage is 10 or more higher than the motor rated voltage or if the torque control accuracy at...

Page 245: ...control 20 ms Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open L...

Page 246: ...unting pre vention func tion selection 0 Hunting prevention function disabled 1 Hunting prevention function enabled The hunting prevention function suppresses hunting when the motor is operating with...

Page 247: ...ol AFR gain Set the internal speed feedback detection control gain using the multiplication function Normally there is no need to make this setting Adjust this constant as follows If hunting occurs in...

Page 248: ...Open Loop Vec tor 2 C6 02 Carrier fre quency selection Select carrier wave fixed pattern Select F to enable detailed settings using constants C6 03 to C6 07 1 to F 2 6 1 No Q Q Q Q No 4 224H Carrier...

Page 249: ...noise from the motor is large Set the carrier frequency high When using V f control or V f control with PG you can vary the carrier frequency according to the output frequency as shown in the followin...

Page 250: ...reduced by the carrier frequency setting and an OL2 Inverter overload may be detected even if the overload current is smaller than 150 The reduction levels of the Inverter overload current are shown...

Page 251: ...that can be set for the carrier frequency settings Carrier Frequency 0 4 kHz 1 kHz 2 kHz 3 kHz 5 kHz 8 kHz Maximum output frequency setting 33 Hz 83 Hz 166 Hz 250 Hz 400 Hz 400 Hz Applicable Inverter...

Page 252: ...Torq Limit Fwd L7 02 Reverse drive torque limit 0 to 300 200 No No No A A A 4A8H Torq Limit Rev L7 03 Forward regenera tive torque limit 0 to 300 200 No No No A A A 4A9H Torq Lmt Fwd Rgn L7 04 Reverse...

Page 253: ...g input terminal signal level is factory set as follows Multi function analog input terminal A2 4 to 20 mA Multi function analog input terminal A3 0 to 10 The following diagram shows the relationship...

Page 254: ...limit value as this may result in the motor falling or slipping Torque limits using an analog input are the upper limit value during 10 V or 20 mA input of 100 of the motor rated torque To make the t...

Page 255: ...t Current the motor will accelerate again at the frequency set or the acceleration time set Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion C...

Page 256: ...agree or frequency detection signals from a multi function output When using flux vector control the motor speed is detected Related Constants INFO If the motor capacity is smaller than the Inverter c...

Page 257: ...requency Detection 1 Frequency Detection 2 Frequency Detection 5 L4 02 Speed agree detection width Fref Fout Agree 1 Fref Set Agree 1 Frequency Detection 1 Frequency Detection 2 Frequency Detection 5...

Page 258: ...ut Agree 1 Multi function output setting 2 OFF ON Frequency reference Output frequency or motor speed Fref Fout Agree 2 L4 04 Multi function output setting 13 OFF ON put frequency motor speed f Set Ag...

Page 259: ...Torque detec tion selection 1 0 Overtorque undertorque detection disabled 1 Overtorque detection only with speed agreement operation continues after overtorque warning 2 Overtorque detected continuous...

Page 260: ...A5H Torq Det 2 Lvl L6 06 Torque detec tion time 2 0 0 to 10 0 0 1 s No A A A A A 4A6H Torq Det 2 Time Set ting Value Function Control Methods V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop...

Page 261: ...s 3 Overtorque detection only with speed matching output stopped upon detec tion protected operation OL3 lit OL4 lit 4 Overtorque detected continuously during operation output stopped upon detection p...

Page 262: ...ertorque detection level using an analog input Fig 6 40 Overtorque Undertorque Detection Level Using an Analog Input Multi Function Analog Input H3 05 H3 09 Set ting Value Function Contents 100 Contro...

Page 263: ...2 1 90 A 1 No Q Q Q Q Q 30EH Motor Rated FLA E4 01 Motor 2 rated current Sets the motor rated current in 1 A units These set values will become the reference values for motor protec tion torque limits...

Page 264: ...tection level Yes Yes Yes Yes Yes L1 01 Set Value Motor Type Tolerance Load Characteristics Cooling Ability Electronic Thermal Operation at 100 Motor Load 1 General purpose motor standard motor Use th...

Page 265: ...FF there is a risk that the circuit cannot be pro tected even if this constant has been set to 1 enabled because the thermal value will be reset To detect overloads in good time set the set value in c...

Page 266: ...Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 L1 03 Alarm opera tion selection during motor overheating Set H3 09 to E and select the operation when the input motor tempe...

Page 267: ...Function Selection to E Motor temperature input you can detect alarm OH3 or OH4 using the PTC temperature resistance characteristics and protect the motor The terminal connections are shown in the fo...

Page 268: ...verse motor rotation can cause problems e g fans pumps etc Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter...

Page 269: ...be detected Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loop Vector 1 Flu...

Page 270: ...Voltage recov ery time Sets the time required to return the Inverter output voltage to nor mal voltage at the completion of a speed search in units of one sec ond Sets the time required to recover fr...

Page 271: ...nt as a percentage taking the Inverter rated current as 100 Not usually necessary to set When restarting is not possible with the factory settings reduce the value 0 to 200 100 1 No A No A No A 192H S...

Page 272: ...t as 100 0 to 200 150 No A No A No A 1F0H SrchRestart Lv1 b3 18 2 Speed search retrial detec tion time Sets the time for detection in a speed search retrial in units of seconds 0 00to 1 00 0 10 s No A...

Page 273: ...equency If a motor overload OL1 or an Inverter overload OL2 occurs and the motor cannot restart lower the set value If an overcurrent OC is detected when using speed search after recovery following a...

Page 274: ...er loss was detected or from the highest frequency and performs speed detection at the current level during the search External Speed Search Command External search command 1 and external search comma...

Page 275: ...k Time L2 03 Fig 6 46 Speed Search After Baseblock Estimated Speed Loss Time L2 03 AC power supply Output frequency Output current OFF ON Start using speed detected Set frequency reference Minimum bas...

Page 276: ...ss Time L2 03 Run Command Output frequency Output current OFF ON b3 02 Deceleration time set in b3 03 Set frequency reference Minimum baseblock time L2 03 Maximum output frequency or set frequency Low...

Page 277: ...he following master speed analog inputs are used to detect a frequency loss Analog input using terminal A1 Analog input using terminal A2 when H3 09 Multi function analog input terminal A2 function se...

Page 278: ...ions The number of auto restarts count is reset under the following conditions After auto restart normal operation has continued for 10 minutes After the protection operation has been performed and th...

Page 279: ...is selected 100 per every 30 seconds 120 per every 10 seconds Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V f V...

Page 280: ...Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 L8 01 Protect selec tion for internal DB resistor Type ERF 0 Disabled no overheating prot...

Page 281: ...r Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 L8 02 Overheat p...

Page 282: ...Control circuit terminals Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loo...

Page 283: ...nput Multi function Contact Inputs H1 01 to H1 10 Time Chart The time chart when using baseblock commands is shown below Fig 6 50 Baseblock Commands Set ting Value Function Control Methods V f V f wit...

Page 284: ...upply is turned OFF Related Constants Time Chart The time chart when using Acceleration Deceleration Ramp Hold commands is given below Fig 6 51 Acceleration Deceleration Ramp Hold Con stant Number Nam...

Page 285: ...quency depends on the acceleration and deceleration time Be sure to set b1 02 Run Command selection to 1 Control circuit terminal Related Constants Precautions When setting and using UP and DOWN comma...

Page 286: ...unction Selection is set to 1 the frequency reference held using the UP DOWN functions is stored even after the power supply is turned OFF When the power supply is turned ON and the Run Command is inp...

Page 287: ...r limit Accelerates to lower limit Same frequency Lower limit Forward operation stop UP command DOWN command Frequency matching signal Reference frequency reset Power supply The frequency matching sig...

Page 288: ...speed reference is from an analog input When the analog frequency reference value d4 02 0 the frequency reference is set to 0 If only the Trim Control Increase command or Trim Control Decrease comman...

Page 289: ...ration Deceleration Ramp Hold command UP DOWN command Trim Control Increase Decrease command Application Precautions When performing sample hold of analog frequency references be sure to store referen...

Page 290: ...0 0 to 132 0 for PRG 103 Multi Function Contact Inputs H1 01 to H1 10 Application Precautions Jog frequencies using FJOG and RJOG commands are given priority over other frequency references When both...

Page 291: ...al fault detection method Operation during external fault detection The following table shows the relationship between the combinations of conditions and the set value in H1 Note 1 Set the input level...

Page 292: ...or a voltage is being output OFF The Inverter is not outputting a frequency Baseblock DC injection braking initial excitation or stopped ON The Inverter is outputting a frequency OFF The output freque...

Page 293: ...The motor protection function s electronic thermal value is less than 90 of the detection level ON The motor protection function s electronic thermal value is greater than 90 of the detection level OF...

Page 294: ...rminal FM Sets the multi function analog output 1 voltage level bias Sets output characteristic up down parallel movement as a per centage of 10 V The maximum output from the terminal is 10 V A meter...

Page 295: ...are possible To output 10 V set F4 07 or F4 08 to 1 When the AO 08 Analog Monitor Board is used only outputs of 0 to 10 V are possible A meter calibration function is available 1 to 45 2 No A A A A A...

Page 296: ...board 10 V 100 monitor output output gain H4 02 output bias H4 05 Fig 6 57 Monitor Output Adjustment Switching Analog Monitor Signal Levels Monitor items corresponding to 10 to 10 V output 0 to 10 V...

Page 297: ...load conditions If the load conditions are different there is a risk of characteristic insufficiency or damage to the machinery H6 07 Pulse train monitor scaling Set the number of pulses output when...

Page 298: ...slave beforehand so the master can perform signal communications using that address Slaves receiv ing commands from the master perform the specified function and send a response to the master Fig 6 58...

Page 299: ...or display has completely disappeared 5 Turn ON the power supply once again 6 Perform communications with the PLC IMPORTANT 1 Separate the communication cables from the main circuit cables and other w...

Page 300: ...s 2 4800 bps 3 9600 bps 4 19200 bps 0 to 4 3 No A A A A A 426H Serial Baud Rate H5 03 Communica tion parity selection Set the parity for MEMO BUS communications of com munications connection terminals...

Page 301: ...shown below and the length of data packets is changed by the command function contents The space between messages must support the following Fig 6 60 Message Spacing Slave Address Set the Inverter ad...

Page 302: ...e following method 1 The factory setting for CRC 16 communications is usually 0 but when using the MEMOBUS system set the factory setting to 1 i e set all 16 bits to 1 2 Calculate CRC 16 using MSB as...

Page 303: ...s data link status and frequency references from the slave 2 Inverter Command Message Response Message During Normal Operation Response Message During Error Slave Address 02H Slave Address 02H Slave A...

Page 304: ...essage During Error Slave address 01H Slave address 01H Slave address 01H Function code 08H Function code 08H Function code 89H Test Code Higher place 00H Test Code Higher place 00H Error Code 01H Low...

Page 305: ...ti function input command 5 Bit 9 Multi function input command 6 Bit A Multi function input command 7 Bit B Multi function input command 8 Bit C Multi function input command 9 Bit D Multi function inp...

Page 306: ...terminal P3 C3 1 ON 0 OFF Bit 9 Multi function PHC output 4 terminal P4 C4 1 ON 0 OFF Bits A and B Not used 0021H Error details Bit 0 Overcurrent OC Ground fault GF Bit 1 Main circuit overvoltage OV B...

Page 307: ...1 Inverter output baseblock Bit 9 Frequency reference mode 1 Not communications 0 Communications Bit A Run Command mode 1 Not communications 0 Communications Bit B Overtorque detection 1 Detected Bit...

Page 308: ...tails Bit 0 CRC error Bit 1 Invalid data length Bit 2 Not used Bit 3 Parity error Bit 4 Overrun error Bit 5 Framing error Bit 6 Time out Bits 7 to F Not used 003EH kVA setting 003FH Control method Reg...

Page 309: ...02H Invalid register number error The register address you are attempting to access is not recorded anywhere With broadcast sending a start address other than 0000H 0001H or 0002H has been set 03H Inv...

Page 310: ...o the Inverter and set 67 communications test mode in constant H1 05 Ter minal S7 Function Selection 2 Turn OFF the power supply to the Inverter 3 Perform wiring according to the following diagram whi...

Page 311: ...When the timer function input OFF time is longer than the value set in b4 02 the timer output function is turned OFF An example of timer function operation is given in the following diagram Fig 6 62 T...

Page 312: ...ero using P control alone I control Outputs the amount of operation that integrates the deviation Used for matching feedback value to the target value I control is not suited however to rapid variatio...

Page 313: ...s A A A A A 1A8H PID I Limit b5 05 Derivative D time Sets D control derivative time in 1 second units D control is not performed when the setting is 0 00 0 00to 10 00 0 00 s Yes A A A A A 1A9H PID D T...

Page 314: ...e PID sleep function starts in seconds 0 0 to 25 5 0 0 s No A A A A A 1B4H PID Sleep Time b5 17 Accel decel time for PID reference Set the accel decel time for PID reference in seconds 0 0 to 25 5 0 0...

Page 315: ...s Yes Yes 35 PID input characteristics switch Yes Yes Yes Yes Yes Set ting Value Function Contents 100 Control Methods V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 B PID feedba...

Page 316: ...vative D time to within a range that does not vibrate PID Target Input Method Setting Conditions Multi Function Analog Ter minal A2 or A3 Input Set H3 05 or H3 09 to C PID target value Also be sure to...

Page 317: ...ol Condition To rapidly stabilize the control even if overshoot occurs reduce integral time I and lengthen derivative time D Suppressing Long cycle Vibration If vibration occurs with a longer cycle th...

Page 318: ...great or rigidity is poor In this case set the constant to be greater than the resonance frequency cycle Increase this time constant to reduce Inverter responsiveness Using b5 09 you can invert the PI...

Page 319: ...01 1 Output frequency U1 02 1 T b5 05 T 1 1 PID output gain b5 10 Z 1 Z 1 Z 1 Frequency reference U1 01 PID target value U1 38 Integral I time b5 03 Store integral using multi function inputs Integral...

Page 320: ...Time Chart PID Sleep The PID sleep function stops the Inverter when the PID sleep function delay time continues while the PID control target value is at an insufficient level to operate the PID sleep...

Page 321: ...hod 0 0 to 10 0 0 7 1 Yes No No A A A 1CDH Energy Save Gain b8 03 Energy saving filter time con stant Set the energy saving filter time constant with the open loop vec tor control method 0 00to 10 0 0...

Page 322: ...ght may become unstable Motor efficiency varies due to temperature fluctuations and differences in motor characteristics Conse quently control motor efficiency online to optimize efficiency by causing...

Page 323: ...ad current in 1 A units This constant is automatically set during autotuning 0 00to 1 89 3 1 20 A 1 No A A A A A 310H No Load Cur rent E2 04 Number of motor poles Sets the number of motor poles This c...

Page 324: ...current value for a standard Yaskawa 4 pole motor Number of Motor Poles Setting Set the number of motor poles number of poles as written on the motor nameplate E2 04 is not displayed when V f control...

Page 325: ...E2 08 and E2 12 are set automatically using rotational autotuning Motor Iron Loss for Torque Compensation Setting E2 10 is displayed only when in V f control method To increase the torque compensation...

Page 326: ...302H V F Selection E1 04 Max output frequency To set V f characteristics in a straight line set the same values for E1 07 and E1 09 In this case the setting for E1 08 will be disre garded Always ensur...

Page 327: ...NG UNIT BRAKING RESISTOR UNIT INSTRUCTIONS TOBPC720600000 for operation levels for separately installed type Braking Resistor Units If selecting a fixed V f pattern E1 03 0 to E in V f control the val...

Page 328: ...rd less of rotation speed for linear transport systems 0 50 Hz specifications 1 F 60 Hz specifications 2 60 Hz specifications voltage saturation at 50 Hz 3 72 Hz specifications voltage saturation at 6...

Page 329: ...t Torque Characteristics Set Value 4 to 7 High startup torque Set value 8 to B Fixed Output Operation Set Value C to E Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz Set Value 3 72 Hz Initial v...

Page 330: ...aracteristics Set Value 4 to 7 High Startup Torque Set Value 8 to B Fixed Output Operation Set Value C to E Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz Set Value 3 72 Hz Initial value of set...

Page 331: ...Torque Characteristics Set Value 4 to 7 High Startup Torque Set Value 8 to B Fixed Output Operation Set Value C to E Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz Set Value 3 72 Hz Initial va...

Page 332: ...E1 08 will be ignored Fig 6 67 User Set V f Pattern Setting Precautions When the setting is to user defined V f pattern beware of the following points When changing control method constants E1 07 to...

Page 333: ...delay time Set the torque reference filter pri mary delay time in ms units This function can be used to adjust the noise of the torque con trol signal or the responsiveness with the host controller W...

Page 334: ...0 No A A A A A 413H Term A3 Signal H3 05 Multi function analog input terminal A3 function selec tion Select multi function analog input function for terminal A3 0 to 1F 2 No A A A A A 414H Terminal A...

Page 335: ...unction Control Methods V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 32 Speed control circuit operating for torque control except when stopped The external torque reference wil...

Page 336: ...o apply reverse torque use an input level of 10 V to 10 V or switch the direction using a multi function input set to 78 polarity Reverse Command for external torque reference Torque Reference Input M...

Page 337: ...f Refer ence Constant Set tings Remarks Voltage input 10 to 10 V Set in d5 04 d5 03 2 Between A1 and AC b1 01 1 H3 01 1 Set H3 01 to 0 if the speed limit is always to be positive Between A2 and AC b1...

Page 338: ...tion For the winding operation both the speed limit and the torque reference input are positive The motor will accelerate when the torque reference input is larger than the load and will decelerate wh...

Page 339: ...site direction to the sign of the speed limit i e in winding operation use with d5 07 set to 1 If the sign of the calculated speed is the opposite to that of the speed limit a torque will be output to...

Page 340: ...tion reference for reverse motor rotation clockwise as viewed from the motor output axis Since the polarity of the voltage input determines the direction only forward torque compensation can be input...

Page 341: ...e reference input When the Run Command turns OFF the control method when stopped will be for speed control Even from the torque control method the system will automatically change to speed control and...

Page 342: ...Setting Change during Opera tion Control Methods MEMO BUS Reg ister Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 C5 01 ASR propor tional P gain 1 Sets the proportional...

Page 343: ...ing for a multi function input takes priority 0 0 to 400 0 0 0 Hz No No No No A A 221H ASR Gain SW Freq C5 08 ASR inte gral I limit Set the upper limit of the speed control loop integral as a percenta...

Page 344: ...selection 2 Settings that allow multi func tion analog output 1 to be used to monitor the output frequency H4 02 Multi function analog output 1 terminal FM output gain 1 00 H4 03 Multi function analo...

Page 345: ...Fig 6 72 Responsiveness for Proportional Gain Adjusting ASR Integral Time 1 C5 02 This constant sets the speed control ASR integral time Lengthening the integral time lowers the responsiveness and wea...

Page 346: ...01 C5 02 Adjust these constants at normal operating speed Increase C5 01 ASR proportional gain 1 until there is no oscillation Decrease C5 02 ASR integral time 1 until there is no oscillation Refer t...

Page 347: ...on Decrease C5 04 ASR integral time 2 to a level where there is no oscillation Monitor the Inverter s output current and verify that it is less than 50 of the Inverter rated current If the out put cur...

Page 348: ...ring Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 N5 01 Feed forward control selec tion Select the feed forward control 0 Di...

Page 349: ...s not set to 0 0 disable feed forward control i e set N5 01 to 0 Droop Control Function Droop control is a function that allows the user to set the amount of motor slip When a single load is operated...

Page 350: ...ntage of the maximum output frequency Fig 6 80 Droop Control Gain Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V...

Page 351: ...less than E1 09 E1 09 becomes the DC injection braking starting frequency For flux vector control zero speed control from B2 01 0 0 to 10 0 0 5 Hz No A A A A A 189H DCInj Start Freq b9 01 Zero servo g...

Page 352: ...o Yes No Set ting Value Function Control Methods V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 33 Zero servo end ON Current position is within zero servo start position the zero...

Page 353: ...setting is too large Adjust b9 01 after adjusting the speed control gain The zero servo detection width is set as the allowable position offset from the zero servo start position Set 4 times the numb...

Page 354: ...set ting and moni tor Sets the units that will be set and displayed for the frequency refer ence and frequency monitor 0 0 01 Hz units 1 0 01 units Maximum output frequency is 100 2 to 39 min 1 units...

Page 355: ...1 Begins storing Records the set constants as user initial values 2 All clear Clears all recorded user initial values When the set constants are recorded as user initial values 1110 will be set in A1...

Page 356: ...attempt to register any further changes as initial values Set A1 03 Initialize to 1110 to initialize the Inverter constants using the user set initial values in memory To clear the user set initial v...

Page 357: ...e Digital Operator with Inverter constants VERIFY Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display...

Page 358: ...and select the constants monitor display 3 Display o3 01 Copy Function Selection using the Increment Key and Decrement Key 4 Press the DATA ENTER Key and select the constants setting display 5 Change...

Page 359: ...PY Function Procedure Step No Digital Operator Display Explanation 1 Press the MENU Key and select advanced programming mode 2 Press the DATA ENTER Key and select the constants monitor display 3 Displ...

Page 360: ...ent The Inverter control method in which you are trying to copy and the Inverter control method stored in the Digital Operator are different Comparison between the constant written to the Inverter and...

Page 361: ...Decrement Key 4 Press the DATA ENTER Key and select the function setting display 5 Change the set value to 3 using the Increment Key 6 Set the changed data using the DATA ENTER Key The VERIFY functio...

Page 362: ...umber Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 A1 01 Consta...

Page 363: ...constants can be changed 0 to 9999 0 No A A A A A 104H Enter Password A1 05 Password set ting Used to set a four digit number as the password This constant is not usually dis played When the Password...

Page 364: ...ot normally make this setting 0 to 3 1 No No A No A No 381H PG Fdbk Loss Sel F1 03 Operation selection at overspeed OS Sets the stopping method when an overspeed OS fault occurs 0 Ramp to stop Deceler...

Page 365: ...0 0 s No No A No A A 388H PG Overspd Time F1 10 Excessive speed deviation detection level Sets the speed deviation detection method Any speed deviation above the F1 10 set level set as a percent age...

Page 366: ...ction and Motor Rotation Direction Constant F1 05 matches the PG rotation direction and the motor rotation direction If the motor is rotating for wards set whether it is A phase driven or B phase driv...

Page 367: ...m the PG are monitor outputs Detecting PG Open Circuit Select the stopping method when PG cable disconnected is detected and the PG open circuit PGO detection time When the Inverter is operating with...

Page 368: ...DO Ch2 Select F5 03 Channel 3 out put selection Effective when a DO 08 Digital Output Board is used Set the number of the multi func tion output to be output 0 to 37 2 No A A A A A 39BH DO Ch3 Select...

Page 369: ...the multi func tion output to be output 0 to 37 0F No A A A A A 3A0H DO Ch8 Select F5 09 DO 08 output mode selection Effective when a DO 08 Digital Output Board is used Set the output mode 0 8 channel...

Page 370: ...et for the AI 14U Set Value Terminal Number Output Details 1 Binary code output TD5 TD11 bit 0 Encoded output Refer to table below TD6 TD11 bit 1 TD7 TD11 bit 2 TD8 TD11 bit 3 TD9 TD11 Zero speed dete...

Page 371: ...lection Sets the functions for channel 1 to 3 that are effective when the AI 14B Analog Reference Board is used 0 3 channel individual Chan nel 1 terminal A1 Channel 2 terminal A2 Channel 3 termi nal...

Page 372: ...01 Hz units 1 0 01 units Maximum output frequency is 100 2 to 39 min 1 units Sets the motor poles 40 to 39999 User desired display Set the desired values for setting and display for the max output fr...

Page 373: ...n 4 digit BCD with Sign 5 digit BCD with out Sign F3 01 7 S1 12 bit F3 01 7 S1 16 bit F3 01 0 to 5 S1 12 bit F3 01 0 to 5 S1 16 bit F3 01 6 S1 16 bit TC1 1 Bit 1 20 Bit 1 20 1 BCD digit 1 0 to 9 1 BCD...

Page 374: ...3 01 Switch S1 Reference Input Mode Reference Setting Range U1 01 Monitor Unit o1 03 0 o1 03 1 0 or 1 0 12 bits 3 digit BCD with sign 1 110 to 110 0 01 Hz 0 01 16 bits 4 digit BCD with sign 1 110 to 1...

Page 375: ...igit BCD with sign 100 1 to 4 digit setting of o1 03 9999 to 9999 when o1 03 9999 X1000 X 0 to 3 16 bits 4 digit BCD with sign 100 10000 1000 to 1000 F3 01 Reference Input Mode Reference Setting Range...

Page 376: ...e drops while stopping 4 Applicable for G7 Series Inverters with software versions PRG 1038 or later 5 When using frequency detection 2 set L4 01 before H2 01 If H2 01 is set before L4 01 the holding...

Page 377: ...1 Note For variable speed operation by an analog signal set to b1 01 1 Fig 6 87 Brake ON OFF Sequence Time Chart Flux Vector BR Inverter Varispeed G7 Forward run UP DOWN HIGH LOW Reverse run S2 Multi...

Page 378: ...alues L7 01 to L7 04 are the motor s rated torque When there is a possibility of insuffi cient torque at start up or other time increase the Inverter capacity and set the torque limit value to between...

Page 379: ...started and stopped Acceleration Deceleration Time If the delay time for the holding brake s mechanical operation is not taken into consideration and the accelera tion deceleration time on the Inverte...

Page 380: ...e and speed response Controlling hunting and vibration 20 ms 20 to 100 ms Torque or speed response is insufficient Reduce the setting Hunting or vibration occurs Increase the set ting C3 02 Slip compe...

Page 381: ...proportional gain and inte gral time when the same val ues cannot be used for both high speed and low speed operation C5 06 ASR pri mary delay time Controlling hunting and vibration 0 004 s 0 004 to...

Page 382: ...tion end is 0 00 second while the fac tory setting for all other S curve characteristic times is 0 20 second Make appropriate settings for the accel decel times and S curve characteristic times at eac...

Page 383: ...otor current torque before starting b2 03 DC injection braking time at start 0 2 to 0 5 s b2 02 DC injection braking current 50 to 80 open loop vector 1 control V f control only IMPORTANT 1 When the l...

Page 384: ...als from before the Inverter starts until operation stops Factory setting 10 V 100 torque Negative polarity is input for motor loads and positive polarity is input for regenerative loads The following...

Page 385: ...the IGBT in the Inverter will be subject to heat stress resulting in a shortened life span In this case take measures such as retuning and reduction of the load to reduce the current to a value less t...

Page 386: ...ive load When this function is enabled the torque reference on the regenerative side is automatically inhibited in the Inverter during regeneration Using this function in elevating machines is dangero...

Page 387: ...unctions and constants to accelerate the motor after the magnetic flux is pro duced Startup current can be reduced by producing motor magnetic flux Magnetic flux compensation function See related cons...

Page 388: ...ill be cleared when the Inverter stops and then starts or when the power is turned OFF and then ON They will be retained while being baseblocked stopped Con stant Number Name Description Output Signal...

Page 389: ...tal life are only an estimate not an exact prediction of actual performance life Use them as guidelines for replacement Set ting Value Function Control Methods V f V f with PG Open Loop Vec tor 1 Flux...

Page 390: ...t constant o2 18 to 0 after replacing the electrolytic capacitors LT F blinking Fan Maintenance Cooling Fan Maintenance Timer Monitor U1 63 has reached 100 The cooling fan has reached its esti mated m...

Page 391: ...7 Troubleshooting This chapter describes the fault displays and countermeasure for the Inverter and motor prob lems and countermeasures Protective and Diagnostic Functions 7 2 Troubleshooting 7 25...

Page 392: ...contactor was switched at the Inverter output Reset the fault after correcting its cause Note Before turning the power ON again make sure that no short circuit or ground fault occurs at the Inverter...

Page 393: ...stimated speed search function Perform stationary autotuning for line to line resis tance only Improper PG cable connection PG noise PG disconnection Check to see if the PG cable is connected properly...

Page 394: ...e fault after correcting its cause LF Output Pha Loss Output Open phase An open phase occurred at the Inverter output This fault is detected when L8 07 is set to 1 or 2 There is a broken wire in the o...

Page 395: ...Overheating Fault The Inverter will stop according to the setting of L1 04 The motor has overheated Check the size of the load and the length of the acceleration deceler ation and cycle times Check t...

Page 396: ...r when running at low speed even if running within the rated current Motor protection selection L1 01 is set to general purpose motor pro tection 1 when an Inverter duty motor is used Check the size o...

Page 397: ...l circuit ter minal Make sure that incorrect wiring has not been done Check the resistance and wir ing for the frequency setting potentiometer etc Check that the current for terminals V and V is 20 mA...

Page 398: ...circuit when using brake motor DEV Speed Deviation Excessive Speed Deviation The speed deviation has been greater than the setting in F1 10 for longer than the setting in F1 11 The load is too heavy...

Page 399: ...0 EF11 Ext Fault S11 External Fault Input Terminal 11 EF12 Ext Fault S12 External Fault Input Terminal 12 SVE Zero Servo Fault Zero servo Fault The rotation position moved during zero servo operation...

Page 400: ...Operator Inverter control circuit is faulty Replace the Inverter CPF00 COM ERR OP INV Digital Operator Communications Error 1 Communications with the Digital Operator were not established within 5 se...

Page 401: ...onnected properly Turn off the power and insert the board again The Inverter or option board is faulty Replace the option board or the Inverter CPF07 RAM Err ASIC Internal RAM Fault Try turning the po...

Page 402: ...uency setting Refer to page 6 45 In V f or open loop vector control the motor consecutively loses synchro nism the output current exceeds 200 of the Inverter rated current Reduce the load Increase the...

Page 403: ...r terminals V and V is 20 mA or less The short circuit bar between 1 and 2 terminals in the main circuit has been removed Attach the short circuit bar P terminal and N terminal of the Brak ing Unit ar...

Page 404: ...ing Input the operation reference after the motor stops Set b3 01 to 1 or 3 speed search enabled What is the CF error code U1 50 Adjust the speed estimator s integral time N4 07 or proportional gain N...

Page 405: ...table See corrective actions for UV1 UV2 and UV3 faults in the previous table OV blinking DC Bus Overvolt Main Circuit Overvoltage The main circuit DC voltage exceeded the overvoltage detection level...

Page 406: ...g in L6 06 Make sure that the current setting in L6 05 and time setting in L6 06 are appropriate Check the mechanical system and correct the cause of the overtorque OS blinking Over speed Det Overspee...

Page 407: ...l S6 EF7 blinking ExtFault S7 External Fault Input Terminal S7 EF8 blinking ExtFault S8 External Fault Input Terminal S8 EF9 blinking ExtFault S9 External Fault Input Terminal S9 EF10 blinking ExtFaul...

Page 408: ...n option board and continuous operation was set for the E5 operation selection Synchronization error between master controller and Inverter for control data Check the communications timing such as com...

Page 409: ...rming speed search either during a momentary loss in power or during a fault restart Momentary losses in power or fault restarts may occasionally trigger an overcurrent alarm and are not neces sarily...

Page 410: ...led Positive and negative speed commands have not been set at the same time The emergency Stop Command NO and NC have been set at the same time OPE05 Sequence Select Option Board Selection Error The o...

Page 411: ...ant Setting Error One of the following constant setting errors exists C6 05 Carrier Frequency Gain 6 the Carrier Frequency Lower Limit C6 04 the Carrier Frequency Gain C6 05 Upper lower limit error in...

Page 412: ...e Acceleration error detected only for rotational autotuning The motor did not accelerate in the spec ified time Increase C1 01 Acceleration Time 1 Increase L7 01 and L7 02 Reverse Torque Limits if th...

Page 413: ...larm The rated current is set high Check the input data particularly the motor output current and motor rated current Adjusted Slip Value Adjusted slip value fell below lower limit As a result of stat...

Page 414: ...tten to the Inverter was compared with the constant in the Digital Operator and they were differ ent Retry the copy CSE SUM CHECK ERROR Checksum error The checksum in the Inverter constant area was co...

Page 415: ...write enable set value 1B is set for a multi function input terminal H1 01 to H1 10 If the constant write enable input is OFF the constants cannot be changed Turn it ON and then set the constants Pass...

Page 416: ...t is input then the frequency reference will be zero Check to be sure that the set value and analog input value are correct The motor does not operate when an external operation signal is input The fo...

Page 417: ...uts H3 05 Multi function Analog Input Terminal A3 Selection and H3 09 Multi function Analog Input Terminal A2 Selection are set to 1 frequency gain and if no voltage current is input then the frequenc...

Page 418: ...lection in programming modes to 1 Cannot oper ate to remain in the drive mode and continue operation even if the MENU Key or ESC Key is pressed The ESC Key was pressed twice The LOCAL REMOTE Key was p...

Page 419: ...01 to L7 04 no torque will be output beyond that limit This can cause the torque to be insufficient or the acceleration time to be too long Check to be sure that the value set for the torque limit is...

Page 420: ...pen loop Vector Control Method The motor s rated voltage is high The Inverter s maximum output voltage is determined by its input voltage For example if 200 VAC is input then the maximum output voltag...

Page 421: ...oad is too big If the motor load is too heavy and the motor is used with the effective torque exceeding the motor s rated torque the motor will overheat Some motor rating are given for short period pe...

Page 422: ...o some extent to change the Inverter s Carrier Frequency Selection C6 02 to lower the carrier frequency In addition remember that the leakage current increases as the cable is lengthened If There is M...

Page 423: ...and hunting occur under the following special conditions perform the adjustments described here Low speed regenerative load PRG 102 only If oscillation occurs during low speed regeneration increase t...

Page 424: ...the torque reference monitor and the actual torque accuracy may deteriorate and so do not change the setting by a large amount If the Torque Reference U1 09 at Low Speeds in Open loop Vector 2 Contro...

Page 425: ...erating at low speed without completely stopping and after a deceleration stop has been executed it means that the DC injection braking is not decelerating enough Adjust the DC injection braking as fo...

Page 426: ...ng 110 of the Inverter rated current flows while the Inverter output frequency is low When the carrier frequency is reduced acoustic noise form the motor will change If acoustic noise from the motor c...

Page 427: ...8 Maintenance and Inspection This chapter describes basic maintenance and inspection for the Inverter Maintenance and Inspection 8 2...

Page 428: ...the inspection Be sure not to touch terminals right after the power has been turned off Doing so can result in electric shock Table 8 1 Periodic Inspections Item Inspection Corrective Procedure Exter...

Page 429: ...ch Failure to do so may result in injury caused by the motor acci dentally rotating during stationary autotuning performed by the Inverter when the constants are adjusted Before replacing the control...

Page 430: ...erminals Although the motor does not rotate voltage is being supplied to the motor though the motor is not rotating 6 After autotuning has been completed use the copy function of the Operator to copy...

Page 431: ...fans contact your Yaskawa representative or YASKAWA ELECTRIC ENGINEERING COR PORATION When replacing the fan use the specified type of the fan If the inapplicable fans are used performance of the Driv...

Page 432: ...rrow 2 2 Pull out the cable connected to the fan from the fan cover and disconnect the relay connector 3 Open the fan cover on the left and right sides and remove the fan cover from the fan Mounting t...

Page 433: ...removed at the same time by removing them together with the control circuit terminal board Refer to page 8 21 3 Remove the cooling fan power cable connector CN26 and CN27 from the gate drive board pos...

Page 434: ...ng Fan After attaching a new cooling fan reverse the above procedure to attach all of the components Refer to the next page for attaching the fan cover When attaching the cooling fan to the mounting b...

Page 435: ...and insert it to the mounting hole until it meets with A Fig 8 4 2 Push the fan cover toward the top of the Inverter Fig 8 5 3 Make sure that there is no gap between the fan cover and A Then screw it...

Page 436: ...ver from the Inverter 4 Remove the cooling fan from the fan cover and replace it with a new one Mounting the Cooling Fan After attaching a new cooling fan reverse the above procedure to attach all of...

Page 437: ...cover and replace it with a new one Mounting the Cooling Fan After attaching a new cooling fan reverse the above procedure to attach all of the components When attaching the cooling fan to the mountin...

Page 438: ...page 8 21 3 Remove the fan cover screws and pull out the fan cover from the Inverter 4 Remove the cooling fan from the fan cover and replace it with a new one Mounting the Cooling Fan After attaching...

Page 439: ...fan cover and replace it with a new one Mounting the Cooling Fan After attaching a new cooling fan reverse the above procedure to attach all of the components When attaching the cooling fan to the mo...

Page 440: ...fan reverse the above procedure to attach all of the components When attaching the cooling fan to the fan cover be sure that the airflow faces the top of the Inverter Make sure that the fan cable and...

Page 441: ...the Inverter 4 Replace the fan units with new ones And remove the screws for the fan power relay board and attach this board to the new unit Mounting the Cooling Fan After attaching a new cooling fan...

Page 442: ...ve the Digital Operator the terminal cover and the front cover 2 Remove the control circuit terminal board Remove the cables connected to the terminals if necessary 3 While pushing the two tabs A in d...

Page 443: ...an securely using the fan tabs B Confirm that there are no cables in contact with the fan s rotating parts Fig 8 14 Circulation Fan Replacement 200 V Class Inverters of 15 kW 400 V Class Inverters of...

Page 444: ...fan installed behind the control board mounting panel Mounting the Circulation Fan Reverse the above procedure to mount the fan Be sure to mount the fan so that the air flows in the direction indicate...

Page 445: ...e fan from the fan cover and replace it with a new one Mounting the Circulation Fan Reverse the above procedure to mount the fan Be sure to mount the fan so that the air flows in the direction indicat...

Page 446: ...lace it with a new one Mounting the Circulation Fan Reverse the above procedure to mount the fan Be sure to mount the fan so that the air flows in the direction indicated by the arrow in the correspon...

Page 447: ...s completely They are self rising 4 Pull the terminal board out sideways in direction 2 with the screws sticking out from the board Mounting the Control Circuit Terminal Board Reverse the removal proc...

Page 448: ...ions This chapter describes the basic specifications of the Inverter and specifications for options and peripheral devices Standard Inverter Specifications 9 2 Specifications of Options and Peripheral...

Page 449: ...P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 2045 2055 2075 2090 2110 Max applicable motor output kW 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 75 90 110 Rated input current A...

Page 450: ...phase 380 400 415 440 460 or 480 VAC 50 60 Hz Allowable voltage fluctua tion 10 15 Allowable frequency fluc tuation 5 Measures for power supply harmonics DC reactor Optional Built in 12 phase rec tifi...

Page 451: ...stationary dwell functions cooling fan ON OFF control slip compensation torque compensation jump frequencies upper and lower limits for frequency references DC braking for starting and stopping high s...

Page 452: ...is required for applications that use repetitive loads Refer to page 10 6 for details 6 The ground fault here is one which occurs in the motor wiring while the motor is running A ground fault may not...

Page 453: ...er LF Reduces noise generated by the Inverter Connect as close to the Inverter as possible Enable stopping the machine in a set time Braking Resistor ERF 150WJ R00 Consumes the regenerative motor ener...

Page 454: ...ing of speed references Input signal 16 bit binary 4 digit BCD sign signal set signal Input voltage 24 V isolated Input current 8 mA With 16 bit 12 bit switch TOE C736 40 7 Moni toring Option Boards A...

Page 455: ...ontrol A B phase input complimentary input Maximum input frequency 32767 Hz Pulse monitor output Open collector PG power supply output 12 V 200 mA max TOE C736 40 2 PG D2 73600 A014X Differential inpu...

Page 456: ...ut put frequencies output currents etc ControlNet Communica tions Inter face Board SI U 1 Used to communicate with an Inverter from a host computer using ControlNet communications to start stop Invert...

Page 457: ...d peripheral devices and also pro vides lists of constants Varispeed G7 Control Methods 10 2 Inverter Application Precautions 10 6 Motor Application Precautions 10 9 Conformance to UL Standard 10 11 C...

Page 458: ...speed control particu larly for control of multiple motors with a single Inverter and for replacing existing Inverters Applications requiring high precision speed control using a PG on the machine sid...

Page 459: ...nables proportional gain in relation to changes in the speed reference even for low rigidity corresponds to the servo s model gain control 13 Set the maximum output frequency E1 04 for open loop vecto...

Page 460: ...ain of the motor speed in relation to the change in the speed reference Adjust the response to interference loads using the speed controller ASR constants The torque limit function will not operate du...

Page 461: ...or control enables the use of high performance drives without a speed detector PG pulse gen erator wiring is not required Fig 10 3 Flux Vector Control A1 02 3 Flux vector control is suitable for appli...

Page 462: ...r is 1 1 times the sum of all the motor rated currents Applications with Repetitive Loads Applications with repetitive loads cranes elevators presses washing machines etc using Inverters require derat...

Page 463: ...tions when making settings for an Inverter Upper Limits The Digital Operator can be used to set high speed operation up to a maximum of 400 Hz depends on the car rier frequency Incorrect settings can...

Page 464: ...o a power tap that does not match the actual power supply voltage the lifetime of the transformer for the power supply or the wind capacity of the cooling fan may be reduced If the jumper is inserted...

Page 465: ...for details Torque Characteristics The motor may require more acceleration torque when the motor is operated with the Inverter than when oper ated with a commercial power supply Check the load torque...

Page 466: ...applicable when an existing explosion proof motor is to be operated with the Inverter Since the Inverter itself is however not explosion proof always install it in a safe place Gearmotor The speed ran...

Page 467: ...installing to terminal blocks Use UL Listed closed loop connectors shown below Table 10 2 JST Closed Loop Connector Model Inverter Model CIMR G7A JST Kit P N Input Output 27P5 14 5 14 5 2015 38 8 38...

Page 468: ...ing not less than 100 000 RMS symmetrical amperes 600 VAC maximum Motor Overheat Protection To protect the motor from overheating set the E2 01 constant in the Inverter to the same value as the level...

Page 469: ...the responsibility of customers making products incorporating the Inverter to attach CE markings to the finished products The customer must confirm that the finished products machines or installations...

Page 470: ...xternal baseblock command S9 Multi step speed reference 3 S10 Multi step speed reference 4 S11 Acc dec time 1 24V 8mA S12 Emergency stop NO Forward Run Stop Reverse Run Stop External fault Fault reset...

Page 471: ...250V 20A 60 22P2 240 30 82 to 220 CR2LS 50 UL FUJI 250V 30A 200 23P7 240 40 220 to 610 CR2LS 75 UL FUJI 250V 50A 560 25P5 240 50 290 to 1300 CR2LS 75 UL FUJI 250V 75A 560 27P5 240 60 450 to 5000 CR2L...

Page 472: ...0 140 2000 to 13000 CR6L 200 UL FUJI 600V 200A 5200 4045 480 160 3000 to 13000 CR6L 200 UL FUJI 600V 200A 5200 4055 480 220 6800 to 55000 CR6L 300 UL FUJI 600V 300A 17700 4075 480 280 9000 to 55000 CR...

Page 473: ...Standards on the input side Refer to Table 10 5 EMC Noise Filters Use a shielded line or metal piping for wiring between the Inverter and Motor Make the wiring as short as possible To suppress harmoni...

Page 474: ...7 60 3 141 46 330 27P5 FS5973 60 07 60 3 206 60 355 2011 FS5973 100 07 100 4 9 236 80 408 2015 FS5973 100 07 100 4 9 236 80 408 2018 FS5973 130 35 130 4 3 90 180 366 2022 FS5973 130 35 130 4 3 90 180...

Page 475: ...180 366 4055 FS5972 170 40 170 6 120 170 451 4075 FS5972 170 40 170 6 120 170 451 4090 FS5972 250 37 250 11 130 240 610 4110 FS5972 250 37 250 11 130 240 610 4132 FS5972 410 99 410 10 5 260 115 386 41...

Page 476: ...if this setting is not changed 4 When connecting a separately installed type Braking Unit model CDBR to Inverters with built in braking transistor 200 V 400 V 15 kW or less connect the B1 terminal of...

Page 477: ...cel eration time if this setting is not changed Fig 10 10 3 phase power 200 to 230 V 50 60 Hz A sequence is required to turn OFF the power supply for the thermal overload relay trip con tacts of the B...

Page 478: ...rter Motor Ground to 100 max Forward Run Com mand forward run when ON Reverse Run Com mand reverse run when ON Forward Run Stop Reverse Run Stop Braking Unit External fault Fault contacts 3 phase powe...

Page 479: ...erload relay trip contact of Braking Resistor Unit Voltage setting Ground to 10 max Fault contact output Forward Run Com mand forward run when ON Reverse Run Com mand reverse run when ON Fault contact...

Page 480: ...Sequence common 0 V Shield terminal Master speed 0 to 10 V 20 k Speed setting power 15 V 20 mA Master speed 4 to 20 mA 250 Fault contact output Multi function contact output Default Running signal JV...

Page 481: ...1 A2 AC 0 V Master speed pulse train 0 to 32 kHz 3 k 0 to 10 V 20 k 4 to 20 mA 250 0 to 10 V 20 k input High level 3 5 to 13 2 V input Frequency setting power 15 V 20 mA Master speed reference Master...

Page 482: ...tting adjustment Frequency setter 2 k External frequency references 2 k 2 1 3 3 phase power T L3 S L2 R L1 MCCB T S R E G Shield wire connection terminal B2 B1 1 2 24 V 8 mA Motor Multi step speed set...

Page 483: ...ower T L3 S L2 R L1 MCCB T S R E G Shield wire connection terminal B2 B1 1 2 24 V 8 mA Multi step speed setting 1 Emergency stop NO contact Forward Run Stop Reverse Run Stop External fault Fault reset...

Page 484: ...RUN T L3 S L2 R L1 3 phase power MCCB T S R FM AM Multi function analog output 1 AC E G 10 to 10 V 2 mA AM FM Default Output frequency 0 to 10 V Default Ouput current 0 to 10 V 10 to 10 V 2 mA Multi...

Page 485: ...vol ume 0 b3 01 Speed search selection 2 2 b3 02 Speed search operating current 100 2 b3 03 Speed search deceleration time 2 0 No Name Fac tory Setting Set ting b3 05 Speed search wait time 0 2 b3 10...

Page 486: ...tory Setting Set ting C1 10 Accel decel time setting unit 1 C1 11 Accel decel time switching fre quency 0 0 C2 01 S curve characteristic time at acceleration start 0 20 C2 02 S curve characteristic t...

Page 487: ...equency reference 6 00 d2 01 Frequency reference upper limit 100 0 d2 02 Frequency reference lower limit 0 0 d2 03 Master speed reference lower limit 0 0 No Name Fac tory Setting Set ting d3 01 Jump f...

Page 488: ...9 E3 07 Motor 2 min output frequency FMIN 0 5 2 E3 08 Motor 2 min output frequency voltage VMIN 2 0 9 No Name Fac tory Setting Set ting E4 01 Motor 2 rated current 1 90 6 E4 02 Motor 2 rated slip 2 90...

Page 489: ...tion 2 H1 01 Terminal S3 function selection 24 H1 02 Terminal S4 function selection 14 No Name Fac tory Setting Set ting H1 03 Terminal S5 function selection 3 0 14 H1 04 Terminal S6 function selecti...

Page 490: ...No Name Fac tory Setting Set ting L1 03 Alarm operation selection during motor overheating 3 L1 04 Motor overheating operation selec tion 1 L1 05 Motor temperature input filter time constant 0 20 L2 0...

Page 491: ...eeds 1 L8 18 Soft CLA selection 1 No Name Fac tory Setting Set ting L8 32 16 OH1 detection of Inverter s cool ing fan 1 L8 38 18 Carrier frequency reduction selec tion 1 19 L8 39 18 Reduced carrier fr...

Page 492: ...or 3 wire sequence N4 32 Speed estimator gain fluctuation frequency 1 5 0 N4 33 Speed estimator gain fluctuation frequency 2 20 0 N4 34 Speed estimator gain fluctuation rate 200 0 N5 01 Feed forward c...

Page 493: ...erters with software versions PRG 1038 and later 17 Applicable for G7 Series Inverters with software versions RPG 1034 or later 18 Applicable for G7 Series Inverters with software versions PRG 1039 or...

Page 494: ...DEV Speed Deviation 7 16 digital operator 3 2 digital operator communications error 1 7 10 digital operator communications error 2 7 10 digital operator connection fault 7 9 digital output cards 6 162...

Page 495: ...G disconnection 7 16 PG disconnection detected 7 8 PG pulse monitor output dividing ratio 6 161 PG rotation direction 6 160 PG speed control card 6 160 PG speed control cards 2 31 PGO PG Open 7 16 PID...

Page 496: ...error under Alarm Detection Chapter 9 Revision Input noise filter model numbers under Specifications of Options and Peripheral Devices Addition Notes 4 and 5 under Common Specifications Chapter 10 Re...

Page 497: ...U2 21 U2 22 o2 18 T1 09 2 setting of b1 08 4 setting of T1 01 Note in the table of L2 constants Note 2 in the table of U2 constants 2F 36 and 3D settings of multi function output terminal Note 5 abou...

Page 498: ...ing The Inverter does not operate Acoustic Noise from the Motor Changes Revision Probable causes and corrective actions for the OC GF PUF OV UV1 UV2 UV3 OH OH1 OL1 OL2 PGO DEV CPF03 to CPF05 and CPF23...

Page 499: ...SP CEP 04304 000 Brazil Phone 55 11 3585 1100 Fax 55 11 5581 8795 YASKAWA ELECTRIC EUROPE GmbH Hauptstra e 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 YASKAWA ELECTRIC UK LTD...

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