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YASKAWA

TOEPC71061737D GA800 DRIVE INSTALLATION & PRIMARY OPERATION

5

E9-06: Motor Rated Current (FLA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
L1-01: Motor Overload (oL1) Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
L1-02: Motor Overload Protection Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
L1-03: Motor Thermistor oH Alarm Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
L1-04: Motor Thermistor oH Fault Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

13. European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Area of Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Guarding Against Debris . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Main Circuit Wire Gauges and Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Connect a Fuse to the Input Side (Primary Side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
CE Standards Compliance for DC Power Supply Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

14. China RoHS Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Information on Hazardous Substances in This Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

15.

对应中国

RoHS

指令

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

本产品中含有有害物质的信息

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

16. Safe Disable Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Safe Disable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Using the Safe Disable Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Safe Disable Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Enabling and Disabling the Drive Output (“Safe Torque Off”) . . . . . . . . . . . . . . . . . . . . . . . . . 132
Safe Disable Monitor Output Function and Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Validating the Safe Disable Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

17. Seismic Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

18. Australian Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

19. Disposal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

WEEE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

20. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

21. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Minor Faults/Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Parameter Setting Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Auto-Tuning Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Backup Function Operating Mode Display and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Summary of Contents for GA80U Series

Page 1: ...A PA C I T I E S Three Phase 200 V Class 1 to 150 HP Three Phase 400 V Class 1 to 1000 HP 6 Phase 12 Pulse 400 V Class 75 to 600 HP A C D R I V E F O R I N D U S T R I A L A P P L I C AT I O N S I N S...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEPC71061737D GA800 DRIVE INSTALLATION PRIMARY OPERATION...

Page 3: ...IP20 UL Open Type 17 Moving the Drive 21 Using the Hanging Brackets to Move the Drive 21 Installation Position and Clearances 22 Install Single Drive 22 Install Drives Side by Side 22 Removing Reattac...

Page 4: ...ues 76 Wiring the Control Circuit Terminal 77 Switches and Jumpers on the Terminal Board 80 Control I O Connections 81 Pulse Train Output 81 Set Sinking Mode Sourcing Mode 82 Set Input Signals for MFA...

Page 5: ...Standards Compliance for DC Power Supply Input 127 14 China RoHS Compliance 128 Information on Hazardous Substances in This Product 129 15 RoHS 129 129 16 Safe Disable Input 130 Safe Disable Specifica...

Page 6: ...ol CLV PM Closed Loop Vector Control for Permanent Magnet Motors Drive YASKAWA AC Drive GA800 EDM External Device Monitor EZOLV EZ Open Loop Vector Control HD Heavy Duty IPM motor Interior Permanent M...

Page 7: ...rive according to this manual and local codes DANGER Electrical Shock Hazard Do not examine connect or disconnect wiring on an energized drive Before servicing disconnect all power to the equipment an...

Page 8: ...damage to equipment or serious injury or death WARNING Electrical Shock Hazard After the drive blows a fuse or trips a GFCI do not immediately energize the drive or operate peripheral devices Wait fo...

Page 9: ...safety devices If you do not correctly install safety devices it can cause serious injury or death 3 Cybersecurity This product is designed to connect and communicate information and data through a n...

Page 10: ...Example How to Read the Catalog Code Use the information in Figure 4 2 and Table 4 1 to read the drive catalog code Figure 4 2 Drive Catalog Code Table 4 1 Catalog Code Details No Description 1 GA800...

Page 11: ...4 4 give the rated output current values Note These output current values are applicable for drives that operate at standard specifications Derate the output current in applications that Increase the...

Page 12: ...t kW HP Rated Output Current A Maximum Applicable Motor Output kW HP Rated Output Current A 4002 0 55 0 75 1 8 0 75 1 2 1 4004 1 1 1 5 3 4 1 5 2 4 1 4005 1 5 2 4 8 2 2 3 5 4 4007 2 2 3 5 5 3 4 7 1 400...

Page 13: ...T605 335 450 605 370 500 675 T720 370 500 605 450 600 720 5 Drive Specifications Note To get the OLV CLV and AOLV specifications do Rotational Auto Tuning To get the longest product life install the...

Page 14: ...CL V f 150 3 Hz OLV 200 0 3 Hz CLV 200 0 min 1 r min AOLV 200 0 3 Hz OLV PM 100 5 speed AOLV PM 200 0 min 1 r min CLV PM 200 0 min 1 r min EZOLV 100 1 speed Note Correctly select the drive and motor c...

Page 15: ...n Functions Item Specification Motor Protection Electronic thermal overload protection Momentary Overcurrent Protection Drive stops when the output current is more than 200 of the HD output current Ov...

Page 16: ...rounding Area Pollution degree 2 or less Install the drive in an area without Oil mist corrosive or flammable gas or dust Metal powder oil water or other unwanted materials Radioactive materials or fl...

Page 17: ...IP00 UL Open Type 10 C to 50 C 14 F to 122 F IP20 UL Open Type 10 C to 50 C 14 F to 122 F IP20 UL Type 1 10 C to 40 C 14 F to 104 F IP55 UL Type 12 Heatsink External Mounting front side 10 C to 50 C...

Page 18: ...0 5 51 140 5 51 284 11 18 8 0 32 M5 2070 2082 220 8 66 350 13 78 227 8 94 192 7 56 192 7 56 335 13 19 8 0 32 M6 Table 6 2 IP20 UL Open Type Exterior and Mounting Dimensions for Models 4002 to 4060 Mod...

Page 19: ...0 04 450 17 72 280 11 02 170 6 69 165 6 50 424 16 69 16 0 63 M6 2169 2211 264 10 39 543 21 38 335 13 19 190 7 48 182 7 17 516 20 31 17 5 0 69 M8 Table 6 4 IP20 UL Open Type Exterior and Mounting Dimen...

Page 20: ...659 25 94 28 1 10 M10 2360 2415 440 17 32 800 31 50 472 18 58 370 14 57 370 14 57 757 29 80 28 1 10 M12 Table 6 6 IP20 UL Open Type Exterior and Mounting Dimensions for Models 4208 to 4720 Model Dime...

Page 21: ...Obey local laws and regulations when moving and installing this product CAUTION Crush Hazard Tighten terminal cover screws and hold the case safely when you move the drive If the drive or covers fall...

Page 22: ...Install the drive with holding the heatsink If you hold the front cover the cover will come off and the drive will fall then it can cause injury Installation Position and Clearances Install the drive...

Page 23: ...do side by side installations of drives that have different dimensions align the tops of the drives This will make it easier to replace the cooling fans Remove the top protective covers of all drives...

Page 24: ...charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dangerous voltages to make sure that the drive is sa...

Page 25: ...nnect wiring on an energized drive Before servicing disconnect all power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after t...

Page 26: ...12 Remove the Front Cover Reattach the Front Cover Wire the drive and other peripheral devices then reattach the front cover Note Wire the grounding terminals first main circuit terminals next and co...

Page 27: ...away from the drive Figure 6 16 Remove the Terminal Cover Reattach the Terminal Cover Wire the drive and other peripheral devices then reattach the terminal cover Note Wire the grounding terminals fir...

Page 28: ...zard Set the MFDI parameters before you close control circuit switches Incorrect Run Stop circuit sequence settings can cause serious injury or death from moving equipment WARNING Sudden Movement Haza...

Page 29: ...agram 1 Set the wiring sequence to de energize the drive with the fault relay output If the drive outputs a fault during fault restart when you use the fault restart function set L5 02 1 Fault Contact...

Page 30: ...ack 12 Connect a 24 V power supply to terminals PS AC to operate the control circuit while the main circuit power supply is OFF 13 To set the MFDI power supply Sinking Sourcing Mode or internal extern...

Page 31: ...llation YASKAWA TOEPC71061737D GA800 DRIVE INSTALLATION PRIMARY OPERATION 31 22 Use only Sourcing Mode for Safe Disable input 23 Disconnect the wire jumpers between H1 and HC and H2 and HC to use the...

Page 32: ...al Installation 32 YASKAWA TOEPC71061737D GA800 DRIVE INSTALLATION PRIMARY OPERATION Standard Connection Diagram for 6 Phase 12 Pulse Drives Figure 7 2 Standard Drive Connection Diagram 6 Phase 12 Pul...

Page 33: ...you close the circuits between terminals SC SP and terminals SC SN at the same time it will cause damage to the drive Sinking Mode Internal power supply Install the jumper to close the circuit between...

Page 34: ...wer supply input 1 and Braking unit connection 3 and 3 200 V D class grounding ground to 100 or less 400 V C class grounding ground to 10 or less To ground the drive Note Use terminals and B1 to conne...

Page 35: ...The location of terminals are different for different drive models A DC bus terminal B Connect to the drive ground terminal C Ground the motor case D Three Phase Motor E Use R S T for input power sup...

Page 36: ...L21 and T1 L31 F Input Protection Fuses or Circuit Breakers Figure 7 4 Main Circuit Terminal Functions 6 Phase 12 Pulse Drives Main Circuit Terminal Block Wiring Wire Selection Select the correct wire...

Page 37: ...the incorrect terminals it can cause damage to the drive and braking circuit and serious injury or death Wire Gauge and Torque Specifications for UL Listing WARNING Electrical Shock Hazard Make sure...

Page 38: ...5 2 3 2 5 19 8 22 3 B1 B2 14 14 10 2 5 6 0 14 10 2 5 6 0 10 M4 1 5 1 7 13 5 15 10 14 8 2 5 10 M4 1 2 1 5 10 6 13 3 2008 R L1 S L2 T L3 14 14 6 2 5 16 14 6 2 5 16 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 1...

Page 39: ...2 3 2 5 19 8 22 3 B1 B2 14 14 10 2 5 6 0 14 10 2 5 6 0 10 M4 1 5 1 7 13 5 15 10 12 8 4 0 10 M4 1 2 1 5 10 6 13 3 2030 R L1 S L2 T L3 6 14 6 2 5 16 14 6 2 5 16 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 8 1...

Page 40: ...2 0 2 5 70 20 M6 5 5 5 45 49 B1 B2 6 14 6 2 5 16 14 6 2 5 16 10 M4 1 5 1 7 13 5 15 6 6 4 16 25 M6 5 4 6 0 47 8 53 1 2110 R L1 S L2 T L3 1 0 6 1 0 16 50 6 1 0 16 50 27 M6 8 9 71 80 U T1 V T2 W T3 1 0...

Page 41: ...8 23 159 204 2313 R L1 S L2 T L3 4 0 2P 3 4 0 2P 25 95 2P 2 0 4 0 2P 70 95 2P M10 20 177 U T1 V T2 W T3 3 0 2P 3 4 0 2P 25 95 2P 2 0 4 0 2P 70 95 2P M10 20 177 1 250 2P 2 250 2P 35 120 2P 4 0 250 2P 9...

Page 42: ...3 2 5 25 14 3 2 5 25 18 M5 2 3 2 5 19 8 22 3 B1 B2 14 14 10 2 5 6 0 14 10 2 5 6 0 10 M4 1 5 1 7 13 5 15 12 14 8 2 5 10 M4 1 2 1 5 10 6 13 3 4004 R L1 S L2 T L3 14 14 6 2 5 16 14 6 2 5 16 10 M4 1 5 1...

Page 43: ...3 2 5 19 8 22 3 B1 B2 14 14 10 2 5 6 0 14 10 2 5 6 0 10 M4 1 5 1 7 13 5 15 10 14 8 2 5 10 M4 1 2 1 5 10 6 13 3 4018 R L1 S L2 T L3 10 14 6 2 5 16 14 6 2 5 16 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 10 14...

Page 44: ...2 3 2 5 19 8 22 3 B1 B2 8 14 8 2 5 10 14 8 2 5 10 10 M4 1 5 1 7 13 5 15 6 8 4 10 25 M6 5 4 6 0 47 8 53 1 4060 R L1 S L2 T L3 4 14 4 2 5 25 10 4 6 0 25 18 M5 2 3 2 5 19 8 22 3 U T1 V T2 W T3 4 14 4 2...

Page 45: ...B2 5 1 4 2 0 25 70 1 2 0 50 70 28 M8 8 9 71 80 4 4 1 0 25 50 M8 9 0 11 79 7 97 4 4168 R L1 S L2 T L3 4 0 2 250 35 120 2 0 250 70 120 37 M10 12 14 107 124 U T1 V T2 W T3 4 0 2 300 35 150 3 0 300 95 15...

Page 46: ...2 35 310 3 3 0 2P 1 4 0 2P 50 95 2P M12 35 310 1 1 350 50 185 M12 32 40 283 354 4414 R L1 S L2 T L3 300 2P 2 0 300 2P 70 150 2P 250 300 2P 120 150 2P M12 35 310 U T1 V T2 W T3 300 2P 2 0 300 2P 70 150...

Page 47: ...2 35 310 1 400 4P 3 0 400 4P 95 185 4P 300 400 4P 150 185 4P M12 35 310 3 4 0 4P 2 4 0 4P 35 95 4P 4 0 4P 95 4P M12 35 310 2 0 2 0 300 70 150 M12 32 40 283 354 4810 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31...

Page 48: ...A junction terminal is necessary to connect a braking resistor unit LKEB series to terminals B1 and B2 6 When you connect a braking unit CDBR type to terminals and 3 refer to Braking Unit Connection...

Page 49: ...5 3 3 14 1 0 2 5 50 18 M6 3 1 3 8 28 33 4 6 4 16 25 M6 5 4 6 47 8 53 1 T140 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 3 1P 2 6 1 0 16 50 18 M6 3 1 3 8 28 33 U T1 V T2 W T3 2 0 1 4 0 50 95 33 M8 20 175 3 1 6...

Page 50: ...50 50 185 M12 32 40 283 354 T414 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 300 1P 2 250 300 120 150 M12 35 310 U T1 V T2 W T3 300 2P 4 0 300 95 150 M12 35 310 3 4 0 2P 1 300 50 150 M12 35 310 1 1 350 50 150...

Page 51: ...Table 7 3 Table 7 4 and Table 7 5 to select the wires Table 7 3 200 V Class Drive Model Braking Unit Qty Drive Terminals Recomm Gauge AWG kcmil Applicable Gauge AWG kcmil Ref 2257 CDBR 2022D 2 Specifi...

Page 52: ...4P 2 4 0 4P Figure 7 10 3 0 4P 2 2 4 0 4P 2 Figure 7 10 4720 CDBR 4220D 2 Specified Wire Gauge 3 3 2P 3 2 2P Figure 7 9 3 2P 3 2 2P Figure 7 9 Applicable Gauge 1 3 4 0 4P 2 4 0 4P Figure 7 10 4 0 4P...

Page 53: ...fied Wire Gauge 3 10 2P 10 4 10 2P 10 4 Applicable Gauge 1 3 1 0 6 3 0 1 0 2 6 3 0 1 This is the applicable wire gauge when you use a braking unit that is not a Yaskawa braking unit CDBR type 2 This i...

Page 54: ...agonal cutting pliers to clip this area Figure 7 7 Cutaway Sections A Cutaway section 1 B Use a diagonal cutting pliers to clip this area Figure 7 8 Cutaway Sections 1 Cut away either of the two porti...

Page 55: ...C 61 6 Phase 12 Pulse Drives Procedure D 62 Wire the Main Circuit Terminal Block with Procedure A Notes on Wiring the Main Circuit Terminal Block Read these notes before you wire the main circuit term...

Page 56: ...obey can cause damage to the terminal screws If you damage a terminal screw contact Yaskawa or your nearest sales representative Figure 7 11 Permitted Angle Put the bit all the way into the hex socket...

Page 57: ...CONTACT N A 5 9 N m 44 3 79 9 lbf in 2 3 Bit SF BIT SL 1 2X6 5 70 PHOENIX CONTACT N A 3 3 5 N m 26 6 31 0 lbf in 2 3 M8 Bit SF BIT HEX 6 50 PHOENIX CONTACT N A 8 12 N m 70 8 106 2 lbf in 2 3 M10 Bit...

Page 58: ...cutting pliers Figure 7 17 Clip the Cutaway Section of the Wiring Cover Note Different drive models have different wiring cover shapes Only clip the section of the wiring cover that applies to the wir...

Page 59: ...shape of the screw head to tighten and loosen the terminal block screws Make sure that there are no loose stranded wires or frayed wires after wiring is complete Main Circuit Terminal Block Wiring Pro...

Page 60: ...r Note Different drive models have different wiring cover shapes Clip only the areas from the wiring cover that apply to the wired terminal If you clip areas that do not apply to wired terminals the d...

Page 61: ...t or shake the electrical wires too much Be sure to use only wires with the correct size stripped wire length and tightening torque as specified by Yaskawa Use tools that fit the shape of the screw he...

Page 62: ...e terminal cover back in its initial position Wire the Main Circuit Terminal Block with Procedure D Notes on Wiring the Main Circuit Terminal Block Note After the wiring do not twist or shake the elec...

Page 63: ...erminals R L1 S L2 and T L3 and remove the common bus bars A Common bus bar B Nut Figure 7 29 Remove Common Bus Bars 2 Wire the closed loop crimp terminal to the main circuit terminal block Figure 7 3...

Page 64: ...NSTALLATION PRIMARY OPERATION 4 Install the insulation barriers included in the package between the main circuit terminals Figure 7 32 Install the Insulation Barriers 5 Put the terminal cover back in...

Page 65: ...enter Run Stop commands and the frequency reference command REMOTE Use the control circuit terminals or serial transmission to operate the drive Use the frequency reference source entered in b1 01 and...

Page 66: ...ith these properties Nominal voltage 3 V Operating temperature range 20 C to 85 C 4 F to 185 F M Insulation Sheet An insulating sheet is attached to the keypad battery to prevent battery drain Remove...

Page 67: ...8 Keypad Components and Functions YASKAWA TOEPC71061737D GA800 DRIVE INSTALLATION PRIMARY OPERATION 67 Keypad Mode and Menu Displays Figure 8 2 Keypad Functions and Display Levels...

Page 68: ...the Run command from an external source while in Programming Mode default Set b1 08 1 Accept RUN while Programming to accept the Run command from an external source while in Programming Mode Set b1 08...

Page 69: ...Run command with a frequency reference of 0 Hz but the drive is not set for zero speed control The drive received a DC Injection Braking command Flashing Quickly 1 The drive received a Run command fr...

Page 70: ...the information in this table before you energize the drive Item Value Motor Rated Power kW Motor Rated Voltage V Motor Rated Current FLA A Motor Rated Frequency Hz Motor Maximum Frequency Hz Motor Po...

Page 71: ...een when you energize the drive Change Parameter Setting Values This example shows how to change the setting value for C1 01 Acceleration Time 1 Do the steps in this procedure to set parameters for th...

Page 72: ...keep the changes 9 Continue to change parameters then push Back Home to go back to the home screen after you change all the applicable parameters Disable the Initial Setup Screen Do the steps in this...

Page 73: ...ntrol circuits operate correctly If you use a drive that has incorrect control circuit wiring or operation it can cause death or serious injury WARNING Sudden Movement Hazard Check the I O signals and...

Page 74: ...tion common SP MFDI power supply 24 Vdc Safe Disable Input H1 Safe Disable input 1 Remove the jumper between terminals H1 HC and H2 HC to use the Safe Disable input 24 V 6 mA ON Normal operation OFF C...

Page 75: ...0 V 0 to 100 10 V to 10 V 100 to 100 4 mA to 20 mA Receiver recommended impedance 250 Note Select with jumper switch S5 and H4 07 Terminal FM Signal Level Select or H4 08 Terminal AM Signal Level Sele...

Page 76: ...for the terminal screws is shown on the reverse side or the lower front side of the front cover Figure 10 2 Tightening Torque Display Location Reverse side of Front Cover Figure 10 3 Tightening Torque...

Page 77: ...energized If you touch the internal components of an energized drive it can cause serious injury or death NOTICE Do not let wire shields touch other signal lines or equipment Insulate the wire shields...

Page 78: ...damage to the LED status ring board the LEDs will not function correctly Note You can temporarily store the LED status ring board with the temporary placement holes on the drive The location of the t...

Page 79: ...twisted C Pull back the shielding and lightly twist the end with your fingers to keep the ends from fraying D When you do not use crimp ferrules remove approximately 5 5 mm 0 21 in of the covering at...

Page 80: ...wires it can cause incorrect operation Note When you wire the control circuit wiring outside the drive use the slits on the sides of the drive and safety the wires with cable ties You can wire on eit...

Page 81: ...ets MFAI or PTC input AI analog input Control I O Connections This section gives information about the settings for the listed control circuit I O signals MFDI terminals S1 to S8 Pulse train output te...

Page 82: ...k Sinking current mA 10 8 Vdc to 16 5 Vdc 1 0 k or more 16 mA maximum A External power supply B Load Impedance C Sinking current Figure 10 15 Wiring to Use Pulse Train Output in Sinking Mode Set Sink...

Page 83: ...evel A1 Voltage input S1 1 V Default H3 01 0 0 V to 10 V 0 to 100 input impedance 20 k 1 10 V to 10 V 100 to 100 input impedance 20 k Current input I 2 4 mA to 20 mA 0 to 100 input impedance 250 3 0 m...

Page 84: ...I Set MFAI Terminal A3 to PTC Input Set terminal A3 as an MFAI or as the PTC input for motor overload protection Use DIP switch S4 to set the input function Figure 10 17 Location of DIP Switch S4 Term...

Page 85: ...in termination resistor for the RS 485 interface Figure 10 19 Location of DIP Switch S2 Table 10 10 MEMOBUS Modbus Communications Termination Resistor Setting DIP Switch S2 Description ON The built i...

Page 86: ...f overload is one time each 10 minutes Auto Tuning WARNING Injury to Personnel Rotational Auto Tuning rotates the motor at 50 or more of the motor rated frequency Make sure that there are no issues re...

Page 87: ...r PM The parameter is available when operating the drive with EZ Open Loop Vector Control RUN You can change the parameter setting during drive operation Note Gray icons identify parameters that are n...

Page 88: ...e deceleration time at start C2 04 020E S Curve Time End of Decel Sets the S curve deceleration time at completion C6 01 0223 Normal Heavy Duty Selection Sets the drive duty rating 0 Heavy Duty Rating...

Page 89: ...20 mA 3 0 to 20 mA H3 02 0434 Terminal A1 Function Selection Sets the function for MFAI terminal A1 H3 03 0411 RUN Terminal A1 Gain Setting Sets the gain of the analog signal input to MFAI terminal A...

Page 90: ...s the bias of the monitor signal that is sent from MFAO terminal FM H4 04 0420 Terminal AM Analog Output Select Sets the monitoring number Ux xx to be output from MFAO terminal AM H4 05 0421 RUN Termi...

Page 91: ...n the United States and Canada It shows UL approval which identifies that the product complies with safety standards after careful inspection and assessment You must use UL Listed or UL Recognized par...

Page 92: ...he closed loop crimp terminal Yaskawa recommends closed loop crimp terminals and heat shrinkable tubing from PANDUIT Corp Make sure that you comply with local standards for correct wire gauges in the...

Page 93: ...equivalent UL recognized heat shrinkable tubing rated 600 V minimum Table 12 2 Closed Loop Crimp Terminals for Three Phase 400 V Class Drives Manufacturer PANDUIT Corp Model Recomm Gauge AWG kcmil Cr...

Page 94: ...00 12 6 4 0 2P S4 0 12R 5 1 S2 12R X 4477 250 4P S250 12R 5 4 0 4P 4 0 4P S4 0 12R 5 3 0 4P S3 0 12R 5 1 0 S1 0 12R X 4568 250 4P S250 12R 5 4 0 4P S4 0 12R 5 300 4P LCA300 12 X LCAX300 12 6 3 0 4P S3...

Page 95: ...810 2 0 4P 2 LCA2 0 12 X 3 0 4P 2 LCA3 0 12 X 4 0 4P 2 LCA4 0 12 X 1 0 4P 2 LCA1 0 12 X 3 0 LCA3 0 12 X 4930 3 0 4P 2 LCA3 0 12 X 4 0 4P 2 4 0 4P 2 LCA4 0 12 X 1 0 4P 2 LCA1 0 12 X 3 0 LCA3 0 12 X 4H1...

Page 96: ...S2 38R X T302 4 0 1 2 S4 0 38R 5 3 0 2P S3 0 38R 5 1 0 2P 1 0 2P S1 0 38R X 2 P2 38R X S2 38R X T371 250 1 2 250 2P S250 12R 5 3 0 2P 3 0 2P S3 0 12R 5 1 S2 12R X T414 300 1 2 300 2P LCA300 12 X LCAX3...

Page 97: ...a minimum enclosure volume shown in Table 12 5 Table 12 6 and Table 12 7 Note Yaskawa recommends current limiting MCCBs Short Circuit Current Ratings SCCR The maximum SCCR provided by drive and fuse...

Page 98: ...250 2 300 250 10121 2211 N A 1 350 FWH 325A FWH 450A 350 2 400 350 10121 2257 N A 1 400 FWH 600A 400 2 500 400 14657 2313 N A 1 500 FWH 700A FWH 800A 500 2 600 500 14657 2360 N A 1 600 FWH 800A FWH 10...

Page 99: ...N A 1 150 FWH 250A FWH 275A 150 4 175 150 10121 4103 N A 1 175 FWH 250A FWH 275A 175 4 200 175 10121 4140 N A 1 225 FWH 300A 225 4 250 225 10121 4168 N A 1 250 FWH 325A FWH 400A 250 4 300 250 10121 4...

Page 100: ...igure 12 2 shows a wiring example for a DC power supply that has two drives connected in parallel Figure 12 2 Wiring Example for DC Power Supply Input WARNING Electrical Shock Hazard Do not ground the...

Page 101: ...Terminals You must provide low voltage wiring as specified by the National Electric Code NEC the Canadian Electric Code Part I CEC and local codes Yaskawa recommends the NEC class 1 circuit conductor...

Page 102: ...the drive model changes the display units for this parameter also change 0 01 A models 2004 2042 4002 4023 0 1 A models 2056 2415 4031 4H12 T103 T720 The value set for E2 01 becomes the reference val...

Page 103: ...er an oL1 Motor Overload and stop drive output Set H2 01 1F Term M1 M2 Function Selection Motor Overload Alarm oL1 to set a motor overload alarm If the motor overload level is more than 90 of the oL1...

Page 104: ...teristics at 100 motor load This motor is designed to withstand increased temperatures during continuous operation in the low speed range 10 base frequency The motor operates continuously at 10 to 100...

Page 105: ...rating slower than 0 2 speed at 100 load will cause motor overload Load Tolerance Cooling Capability Overload Characteristics at 100 motor load This motor is designed to withstand increased temperatur...

Page 106: ...or protection operation time characteristics when the overload occurs immediately after starting operation from a complete stop Hot start Shows the motor protection operation time characteristics when...

Page 107: ...opean Union standards include standards for electrical appliances Low Voltage Directive standards for electrical noise EMC Directive and standards for machinery Machinery Directive This product displa...

Page 108: ...ditions must be satisfied for machines and devices incorporating this product to comply with the CE Low Voltage Directive Area of Use Install this product in a location with Overvoltage Category III a...

Page 109: ...13 European Standards YASKAWA TOEPC71061737D GA800 DRIVE INSTALLATION PRIMARY OPERATION 109 Three Phase Drive Figure 13 2 Wiring Diagram for CE Low Voltage Directive Compliance...

Page 110: ...and cause serious injury or death 2 To protect the circuit the main circuit is separate from the surface case that can touch the main circuit 3 The control circuit is a Safety Extra Low Voltage circui...

Page 111: ...European Standards YASKAWA TOEPC71061737D GA800 DRIVE INSTALLATION PRIMARY OPERATION 111 6 Phase 12 Pulse Drives Figure 13 3 Wiring Diagram for CE Low Voltage Directive Compliance 6 Phase 12 Pulse Dri...

Page 112: ...rent ratings with 75 C 167 F 600 V class 2 heat resistant indoor PVC wire Assume these conditions Ambient temperature 40 C 104 F maximum Wiring distance 100 m 328 ft maximum Normal Duty rated current...

Page 113: ...2 2 5 2 5 16 2 5 16 18 M5 2 3 2 5 19 8 22 B1 B2 2 5 2 5 4 2 5 4 10 M4 1 5 1 7 13 5 15 2 5 2 5 10 M4 1 2 1 5 10 6 13 3 2018 R L1 S L2 T L3 2 5 2 5 10 2 5 10 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2...

Page 114: ...16 18 M5 2 3 2 5 19 8 22 1 2 35 2 5 35 10 35 20 M6 5 5 5 45 49 B1 B2 10 2 5 10 2 5 10 10 M4 1 5 1 7 13 5 15 16 10 16 M6 5 4 6 0 47 8 53 1 2070 R L1 S L2 T L3 35 2 5 35 25 35 20 M6 5 5 5 45 49 U T1 V T...

Page 115: ...7 M10 12 14 107 124 1 1 3 4 35 16 50 50 28 M6 8 9 71 80 3 4 50 25 70 50 70 28 M8 8 9 71 80 35 25 50 M8 9 0 11 79 7 97 4 2211 R L1 S L2 T L3 95 50 95 95 37 M10 12 14 107 124 U T1 V T2 W T3 95 50 95 95...

Page 116: ...auges 2 Remove insulation from the ends of wires to expose the length of wire shown 3 Terminals and 1 have two screws The Recommended Gauge is the wire gauge for one terminal 4 A junction terminal is...

Page 117: ...5 16 2 5 16 18 M5 2 3 2 5 19 8 22 B1 B2 2 5 2 5 4 2 5 4 10 M4 1 5 1 7 13 5 15 2 5 2 5 10 M4 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 2 5 2 5 10 2 5 10 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5...

Page 118: ...8 22 1 2 10 2 5 35 10 35 20 M6 5 5 5 45 49 B1 B2 2 5 2 5 10 2 5 10 10 M4 1 5 1 7 13 5 15 10 6 16 M6 5 4 6 0 47 8 53 1 4038 R L1 S L2 T L3 10 2 5 25 10 25 18 M5 2 3 2 5 19 8 22 U T1 V T2 W T3 6 2 5 16...

Page 119: ...T3 25 2 5 25 10 25 18 M5 2 3 2 5 19 8 22 1 35 2 5 35 16 35 20 M6 5 5 5 45 49 B1 B2 16 2 5 16 4 16 18 M5 2 3 2 5 19 8 22 16 16 25 M6 5 4 6 0 47 8 53 1 4103 R L1 S L2 T L3 35 16 50 50 27 M6 8 9 71 80 U...

Page 120: ...2P 25 95 2P 70 95 2P M10 20 177 1 70 2P 35 120 2P 120 2P M10 20 177 3 50 2P 25 70 2P 70 2P M10 20 177 70 70 240 M10 18 23 159 204 4302 R L1 S L2 T L3 70 2P 25 95 2P 70 95 2P M10 20 177 U T1 V T2 W T3...

Page 121: ...150 4P M12 35 310 1 95 4P 95 185 4P 185 4P M12 35 310 3 70 4P 35 95 4P 95 4P M12 35 310 95 2P 60 150 M12 32 40 283 354 4605 R L1 S L2 T L3 120 4P 70 150 4P 150 4P M12 35 310 U T1 V T2 W T3 95 4P 70 1...

Page 122: ...70 4P 2 70 150 4P 2 M12 35 310 3 5 35 4P 2 35 150 4P 2 M12 35 310 95 4P 95 120 M12 32 40 283 354 4H12 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 95 4P 2 95 150 4P 2 M12 35 310 U T1 V T2 W T3 70 4P 2 50 150 4...

Page 123: ...50 M12 35 310 U T1 V T2 W T3 120 2P 2 95 150 M12 35 310 1 5 150 4P 95 150 M12 35 310 3 5 95 4P 70 150 M12 35 310 120 2P 70 120 M12 32 40 283 354 4H11 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 3 95 4P 2 95 1...

Page 124: ...95 33 M8 20 175 3 4 50 25 70 24 M8 15 3 135 35 25 50 M8 9 11 79 7 97 4 T208 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 35 1 2 25 95 M10 20 177 U T1 V T2 W T3 50 2 70 95 M10 20 177 3 35 2 22 70 M10 20 177 50...

Page 125: ...150 M12 32 40 283 354 T720 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 95 2 2 70 150 M12 35 310 U T1 V T2 W T3 95 4 70 150 M12 35 310 3 70 4 35 125 M12 35 310 95 2 60 150 M12 32 40 283 354 1 The wire gauges...

Page 126: ...2070 FWH 225A Drive Model Semiconductor Protection Fuse Model Manufacturer EATON Bussmann 2082 FWH 225A FWH 250A 1 2110 FWH 225A FWH 250A 1 2138 FWH 275A FWH 300A 1 2169 FWH 275A FWH 350A 1 2211 FWH 3...

Page 127: ...Example for DC Power Supply Input WARNING Electrical Shock Hazard Do not ground the main circuit bus Incorrect wiring can cause serious injury or death Note On models 4810 to 4H12 use DC power supply...

Page 128: ...2 FWH 700A FWH 800A 1 2 4371 FWH 800A FWH 1000B 1 2 4414 FWH 1000B FWH 1200B 1 2 4477 FWH 1200B FWH 1400A 1 2 4568 FWH 1200B FWH 1600A 1 2 4605 FWH 1600A 2 4720 FWH 1600A 2 4810 N A 2 N A 4930 N A 2 N...

Page 129: ...is product Table 14 1 Contents of Hazardous Substances in This Product Parts Name Hazardous Substances Lead Pb Mercury Hg Cadmium Cd Hexavalent Chromium Cr VI Polybrominated Biphenyls PBB Polybrominat...

Page 130: ...equirements of EN ISO 13849 1 and IEC EN 61508 It also has a safety status monitor to detect safety circuit errors When you install the drive as a component in a system you must make sure that the sys...

Page 131: ...s WARNING Sudden Movement Hazard Connect the Safe Disable inputs to the devices as specified by the safety requirements If you connect the Safe Disable inputs incorrectly it can cause serious injury o...

Page 132: ...the motor always coasts to stop The b1 03 Stopping Method Selection setting does not have an effect on the stopping method The Safe Torque Off status is only possible with the Safe Disable function C...

Page 133: ...ty function The Safety monitor output is one of the possible settings available for the MFDO terminals If there is damage to the Safe Disable circuit a controller PLC or safety relay must read this si...

Page 134: ...rtification labels Figure 17 1 Seismic Certification Label Example for Drives 18 Australian Standard Figure 18 1 Regulatory Compliance Mark The Regulatory Compliance Mark RCM identifies that the produ...

Page 135: ...ons Examine the drive one time each year at a minimum The operating conditions environmental conditions and use conditions will have an effect on the examination frequency for connected equipment Exam...

Page 136: ...CDBR series Install a regenerative converter Increase the deceleration time You enabled the protective function for the braking transistor when you have a regenerative converter Set L8 55 0 Internal...

Page 137: ...a Run command while the motor was coasting Examine the sequence and input the Run command after the motor fully stops Set b3 01 1 Speed Search at Start Selection Enabled CoF Current Offset Fault The...

Page 138: ...ncoder cable Correctly ground the shielded wire of the encoder cable The encoder cable is disconnected or wired incorrectly Examine for wiring errors or disconnected wires in the encoder cable and rep...

Page 139: ...mbers Association manual number MMATDEP011 MECHATROLINK III Installation Manual MECHATROLINK Members Association publication number MMATDEP018 EF0 Option Card External Fault The communication option r...

Page 140: ...culation fan or if the performance life of the fan is expired replace the fan FAn1 Drive Cooling Fan Fault The cooling fan stopped operating correctly Examine cooling fan operation Re energize the dri...

Page 141: ...for each motor phase and make sure that resistance is equal in the three phases and that all wires are connected correctly Replace the motor The drive output circuit is broken Re energize the drive If...

Page 142: ...blem Examine the control circuit lines main circuit lines and ground wiring and decrease the effects of electrical interference The gain during overexcitation operation is too large Find the time when...

Page 143: ...ard use the CN5 C connector oFb01 Option Fault Connection Error The option card connected to connector CN5 B was changed during operation 1 De energize the drive 2 Refer to the option card manual and...

Page 144: ...ctly to the value specified by the motor nameplate Make sure that the motor cooling system is operating correctly and repair or replace it if it is damaged Adjust E1 04 to E1 10 V f Pattern Parameters...

Page 145: ...excitation deceleration Decrease the value set in n3 13 OverexcitationBraking OEB Gain Decrease the value set in n3 21 HSB Current Suppression Level oL2 Drive Overload The load is too large Decrease t...

Page 146: ...n Input Setting Parameters There is an incorrect number of PG pulses set in the drive Set H6 02 Terminal RP Frequency Scaling to the pulse train frequency during 100 reference maximum motor rotation s...

Page 147: ...ion OLV PM Connect a braking resistor to the drive There is motor hunting Adjust n1 02 Hunting Prevention Gain Setting Adjust n2 02 Automatic Freq Regulator Time 1 and n2 03 Automatic Freq Regulator T...

Page 148: ...duction or unserviceable insulation The motor main circuit cable is contacting ground to make a short circuit Examine the motor main circuit cable for damage and repair short circuits Measure the resi...

Page 149: ...Examine the capacitor maintenance time in monitor U4 05 CapacitorMaintenance If U4 05 is more than 90 replace the control board or the drive For information about replacing the control board contact Y...

Page 150: ...of the power supply for communication Decrease the effects of electrical interference from the controller The option card is incorrectly installed to the drive Correctly install the option card to th...

Page 151: ...A Drive Enable turned OFF Examine the operation sequence dWA2 DriveWorksEZ Alarm 2 There was an error in the DriveWorksEZ program Examine the DriveWorksEZ program and remove the cause of the error Thi...

Page 152: ...tly connect the signal line to MFDI terminal S7 External Fault H1 07 2C to 2F is set to MFDI terminal S7 but the terminal is not in use Correctly set the MFDI EF8 External Fault Terminal S8 MFDI termi...

Page 153: ...es not support short term data logging and started short term data logging Use a keypad that supports short term data logging Set o5 00 0 Log Type Long Term Log Set o5 01 0 Log Start Stop Selection OF...

Page 154: ...02 Terminal RP Frequency Scaling to the pulse train frequency during 100 reference maximum motor rotation speed The oS detection level is set incorrectly Adjust F1 08 Overspeed Detection Level and F1...

Page 155: ...pen Make sure that the Safe Disable signal is input from an external source to terminal H1 HC and H2 HC When the Safe Disable function is not in use use a jumper to connect terminals H1 HC and H2 HC T...

Page 156: ...for the faults and alarms when these parameter setting errors occur Code Name Causes Possible Solutions oPE01 Drive Capacity Setting Error The value set in o2 04 Drive Model KVA Selection does not agr...

Page 157: ...Selection and 75 76 Up 2 Command Down 2 Command Remove the function settings that are not in use Settings for N C and N O input H1 xx for these functions were selected at the same time Setting value 1...

Page 158: ...drive Set A1 02 correctly You supplied external 24 V power to terminals PS AC when There is an encoder option installed the drive The drive main circuit power supply is de energized 1 De energize the...

Page 159: ...Frequency the 5 value of E1 06 Correct the parameter settings When A1 02 6 you set these parameters n8 35 0 Initial Pole Detection Method Pull in n8 57 1 Enabled Correct the parameter settings When A1...

Page 160: ...O Correct the parameter settings After a momentary power loss drive operation will enable KEB when torque control is selected d5 01 1 or H1 xx 71 L2 01 3 4 5 Power Loss Ride Through Select Kinetic En...

Page 161: ...more than 80 Make sure that the input motor nameplate data is correct Do Auto Tuning again and correctly set the motor nameplate data If you can uncouple the motor and load remove the motor from the...

Page 162: ...Motor Data Error The motor nameplate data entered during Auto Tuning is incorrect Make sure that the motor nameplate data is correct Do Auto Tuning again and correctly set the motor nameplate data Th...

Page 163: ...02 Forward Reverse Torque Limit is small Increase the value set in L7 01 or L7 02 Rotational Auto Tuning was done with a load that was more than 30 of the rating connected to the motor Disconnect the...

Page 164: ...tor Resistance Error The Auto Tuning results of the PM Motor Stator Resistance were not in the applicable range 1 Make sure that the input motor nameplate data is correct 2 Do Auto Tuning again and co...

Page 165: ...dFPS Drive Model Mismatch You tried to restore parameters to a different drive model than the one that you backed up 1 Examine the drive model that you used to back up the parameters 2 Restore the pa...

Page 166: ...along with corresponding data Three Phase 400 V CIPR GA80U4810 to 4H12 6 Phase 12 Pulse 400 V Class CIPR GA80UT103 to T720 December 2022 2 All Revision Reviewed and corrected entire documentation 17...

Page 167: ...YASKAWA TOEPC71061737D GA800 DRIVE INSTALLATION PRIMARY OPERATION 167...

Page 168: ...ASKAWA EL TRICO DO BRASIL LTDA 777 Avenida Piraporinha Diadema S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 www yaskawa com br In the event that the end user of this product is to be the military...

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