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YASKAWA FP605, Installation & Primary Operation

The YASKAWA FP605 user manual provides detailed instructions for installation and primary operation of the product. It is available for free download from our website. Ensure trouble-free setup and operation by downloading the manual from manualshive.com. Get your copy now!

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12 UL Standards

YASKAWA

TOEPC7106171FD FP605 DRIVE INSTALLATION & PRIMARY OPERATION

77

Model

Terminals

Recommended

Gauge

AWG, kcmil

Ferrule

*1

Crimp Terminal Part Number

Manufacturer: PANDUIT Corp.

Type LCA

Type P

Type S

2343

R/L1, S/L2, T/L3

4/0 × 2

N/A

LCA4/0-12-X

N/A

S4/0-12R-5

U/T1, V/T2, W/T3

4/0 × 2

N/A

LCA4/0-12-X

N/A

S4/0-12R-5

-, +1

250 × 2

N/A

LCA250-12-X

N/A

S250-12R-5

1/0

N/A

LCA1/0-12-X

N/A

S1/0-12R-X

2396

R/L1, S/L2, T/L3

250 × 2

N/A

LCA250-12-X

N/A

S250-12R-5

U/T1, V/T2, W/T3

250 × 2

N/A

LCA250-12-X

N/A

S250-12R-5

-, +1

350 × 2

N/A

LCA350-12-X

N/A

N/A

1/0

N/A

LCA1/0-12-X

N/A

S1/0-12R-X

4005

R/L1, S/L2, T/L3

14

F80-10

N/A

N/A

N/A

U/T1, V/T2, W/T3

14

F80-10

N/A

N/A

N/A

-, +1

14

F80-10

N/A

N/A

N/A

14

N/A

LCA10-14-L

P10-14R-L

N/A

4008

R/L1, S/L2, T/L3

14

F80-10

N/A

N/A

N/A

U/T1, V/T2, W/T3

14

F80-10

N/A

N/A

N/A

-, +1

14

F80-10

N/A

N/A

N/A

14

N/A

LCA10-14-L

P10-14R-L

N/A

4011

R/L1, S/L2, T/L3

14

F80-10

N/A

N/A

N/A

U/T1, V/T2, W/T3

14

F80-10

N/A

N/A

N/A

-, +1

14

F80-10

N/A

N/A

N/A

12

N/A

LCA10-14-L

P10-14R-L

N/A

4014

R/L1, S/L2, T/L3

14

F80-10

N/A

N/A

N/A

U/T1, V/T2, W/T3

12

F81-10

N/A

N/A

N/A

-, +1

12

F81-10

N/A

N/A

N/A

10

N/A

LCA10-14-L

P10-14R-L

N/A

4021

R/L1, S/L2, T/L3

10

F82-10

N/A

N/A

N/A

U/T1, V/T2, W/T3

10

F82-10

N/A

N/A

N/A

-, +1

10

F82-10

N/A

N/A

N/A

10

N/A

LCA10-14-L

P10-14R-L

N/A

4027

R/L1, S/L2, T/L3

10

F82-10

N/A

N/A

N/A

U/T1, V/T2, W/T3

8

F83-12

N/A

N/A

N/A

-, +1

8

F83-12

N/A

N/A

N/A

10

N/A

LCA10-14-L

P10-14R-L

N/A

4034

R/L1, S/L2, T/L3

8

F83-12

N/A

N/A

N/A

U/T1, V/T2, W/T3

8

F83-12

N/A

N/A

N/A

-, +1

8

F83-12

N/A

N/A

N/A

10

N/A

LCA10-14-L

P10-14R-L

N/A

Summary of Contents for FP605

Page 1: ...xxxxxxx C A PA C I T I E S 208 V class 2 2 to 110 kW 3 to 150 HP 480 V class 2 2 to 450 kW 3 to 600 HP A C D R I V E F O R I N D U S T R I A L FA N A N D P U M P A P P L I C AT I O N S I N S TA L L AT...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEPC7106171FD FP605 DRIVE INSTALLATION PRIMARY OPERATION...

Page 3: ...e Drive Installation 15 Side by Side Installation 16 Installing More than One Drive Adjacent to Each Other without Derating 17 Remove the Top Protective Cover 2011 to 2114 4005 to 4052 and 4077 to 412...

Page 4: ...le the Initial Setup Screen 57 Control Circuit Terminal Block Functions 58 Input Terminals 58 Output Terminals 60 External Power Supply Input Terminals 60 Serial Communication Terminals 60 Control Cir...

Page 5: ...EMC Directive 93 Install a Drive to Conform to the EMC Directive 93 Install the External EMC Noise Filter 99 14 China RoHS Compliance 103 Information on Hazardous Substances in This Product 103 15 RoH...

Page 6: ...signal word identifies a hazard that can cause death or serious injuries if you do not prevent it CAUTION This signal word identifies a hazardous situation which if not avoided can cause minor or mod...

Page 7: ...the drive and jewelry can conduct electricity and cause serious injury or death WARNING Electrical Shock Hazard Make sure that the protective ground wire complies with technical standards and local sa...

Page 8: ...Vac maximum 480 V Class Incorrect branch circuit short circuit protection can cause serious injury or death CAUTION Crush Hazard Tighten terminal cover screws and hold the case safely when you move th...

Page 9: ...applicable any other network The customer must establish and maintain the appropriate measures such as but not limited to the installation of firewalls the application of authentication measures the e...

Page 10: ...r J Output specifications K Input specifications L Catalog code Figure 4 1 Nameplate Example How to Read Catalog Codes Use the information in Figure 4 2 and Table 4 1 to read the drive catalog codes F...

Page 11: ...that Increase the carrier frequency Have high ambient temperature Use side by side installation Table 4 2 Output Current for Three Phase AC 208 V Class Models NEMA Rating Model Maximum Applicable Moto...

Page 12: ...M 0 01 Hz to 400 Hz Frequency Accuracy Temperature Fluctuation Digital inputs Within 0 01 of the maximum output frequency 10 C to 40 C 14 F to 104 F Analog inputs Within 0 1 of the maximum output freq...

Page 13: ...an input voltage less than 400 V Stops when the DC bus voltage decreases to less than approximately 380 V when you use an input voltage less than 460 V Stops when the DC bus voltage decreases to less...

Page 14: ...pecification Harmonized Standard UL 508C EN 61800 3 IEC EN 61800 5 1 Two Safe Disable inputs and one EDM output according to EN ISO 13849 1 2015 PL e Cat III IEC EN 61508 SIL3 Table 5 5 Enclosure Rati...

Page 15: ...not try to turn the drive over and do not ignore the hanging drive If you move a hanging drive too much or if you ignore it the drive can fall and cause serious injury or death WARNING Crush Hazard Wh...

Page 16: ...models 2011 to 2114 and 4005 to 4124 side by side at ambient temperature 40 C 104 F Note You cannot install the drives that have IP55 UL Type 12 protection level side by side When you install IP20 UL...

Page 17: ...4 7 in minimum Figure 6 3 Installation Distances for More than One Drive Side by Side Note Align the tops of drives that have different dimensions to help when you replace cooling fans Figure 6 4 IP20...

Page 18: ...ou replace cooling fans Remove the Top Protective Cover 2011 to 2114 4005 to 4052 and 4077 to 4124 NOTICE Damage to Equipment Do not remove the top protective cover of model 4065 If you remove the cov...

Page 19: ...ype 1 and IP20 UL Open Type IP55 UL Type 12 Procedure Reference Procedure Reference 2011 2114 4005 4124 Procedure A 19 Procedure C 23 2143 2396 4156 4720 Procedure B 21 Removing Reattaching the Cover...

Page 20: ...en pull the front cover forward to remove it from the drive Figure 6 10 Remove the Front Cover Reattach the Front Cover 1 Wire the drive and other peripheral devices 2 Reverse the steps to reattach th...

Page 21: ...d The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dangerous voltages to make sure that the drive...

Page 22: ...front cover screws Figure 6 15 Loosen the Front Cover Screws 3 Pull part A of the front cover forward to remove the cover from the drive A Pull forward to remove the front cover Figure 6 16 Pull Forw...

Page 23: ...u do not pinch wires or signal lines between the wiring cover and the drive before you reattach the cover Tighten the screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lbf in to 11 77 lbf in...

Page 24: ...he IP55 UL Type 12 keypad cover door too far If you open the door too far it will fall off NOTICE Damage to Equipment When the IP55 UL Type 12 keypad cover door is open do not push the keypad key cove...

Page 25: ...gasket on the conduit bracket does not twist Note Make sure that you did not pinch wires or signal lines between the front cover and the drive before you reattach the cover Make sure that the tabs on...

Page 26: ...hes Incorrect Run Stop circuit sequence settings can cause serious injury or death from moving equipment WARNING Sudden Movement Hazard Correctly wire the start stop and safety circuits before you ene...

Page 27: ...7 Electrical Installation YASKAWA TOEPC7106171FD FP605 DRIVE INSTALLATION PRIMARY OPERATION 27 Standard Drive Connection Diagram Figure 7 1 Standard Drive Connection Diagram...

Page 28: ...jumper to close the circuit between terminals SC SP NOTICE Damage to Equipment Do not close the circuit between terminals SC SN If you close the circuits between terminals SC SP and terminals SC SN a...

Page 29: ...ction R L1 Line side S L2 T L3 U T1 Load side V T2 W T3 DC input terminal 1 Ground terminal Motor and Main Circuit Connections WARNING Electrical Shock Hazard Do not connect terminals R L1 S L2 T L3 U...

Page 30: ...ION Wiring the Main Circuit and Motor Note The location of terminals are different for different drive models A DC bus terminal B Connect to the drive ground terminal C Ground the motor case D Three P...

Page 31: ...ocal safety regulations The IEC EN 61800 5 1 2007 standard specifies that you must wire the power supply to automatically de energize when the protective ground wire disconnects You can also connect a...

Page 32: ...the main circuit terminals Note The recommended wire gauges are based on drive continuous current ratings with 75 C 167 F 600 V class copper wire Assume these conditions Ambient temperature 40 C 104...

Page 33: ...14 4 2 5 25 18 M5 4 1 4 5 36 40 8 14 4 2 5 25 M6 4 0 5 0 35 4 44 3 2059 R L1 S L2 T L3 4 14 4 2 5 25 18 M5 4 1 4 5 36 40 U T1 V T2 W T3 4 14 4 2 5 25 18 M5 4 1 4 5 36 40 1 4 14 4 2 5 25 18 M5 4 1 4 5...

Page 34: ...0 2P 70 95 2P M10 18 20 159 3 177 U T1 V T2 W T3 2 0 2 3 4 0 2P 25 95 2P 2 0 4 0 2P 70 95 2P M10 18 20 159 3 177 1 4 0 2 2 250 2P 35 120 2P 4 0 250 2P 95 120 2P M10 18 20 159 3 177 2 4 350 25 185 M10...

Page 35: ...5 1 7 13 5 15 1 14 14 8 2 5 10 10 M4 1 5 1 7 13 5 15 14 14 8 2 5 10 M5 2 0 2 5 17 7 22 1 4011 R L1 S L2 T L3 14 14 8 2 5 10 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 14 14 8 2 5 10 10 M4 1 5 1 7 13 5 15 1...

Page 36: ...40 1 6 14 4 2 5 25 18 M5 4 1 4 5 36 40 8 14 4 2 5 25 M6 4 0 5 0 35 4 44 3 4052 R L1 S L2 T L3 6 14 4 2 5 25 18 M5 4 1 4 5 36 40 U T1 V T2 W T3 6 14 4 2 5 25 18 M5 4 1 4 5 36 40 1 4 14 4 2 5 25 18 M5 4...

Page 37: ...3 4 0 2P 25 95 2P 2 0 4 0 2P 70 95 2P M10 18 20 159 3 177 1 1 0 2 2 250 2P 35 120 2P 4 0 250 2P 95 120 2P M10 18 20 159 3 177 3 or 2 4 350 25 185 M10 18 23 159 204 4240 R L1 S L2 T L3 1 0 2 3 4 0 2P 2...

Page 38: ...0 4P M12 31 5 35 279 310 1 300 4 3 0 400 4P 95 185 4P 300 400 4P 150 185 4P M12 31 5 35 279 310 3 0 2 0 300 70 150 M12 32 40 283 354 4720 R L1 S L2 T L3 300 4 2 0 300 4P 70 150 4P 250 300 4P 120 150 4...

Page 39: ...D 46 Notes on Wiring the Main Circuit Terminal Block of Models 2011 to 2059 and 4005 to 4065 Read these safety messages and notes before you wire the main circuit terminal block WARNING Fire Hazard Do...

Page 40: ...rews hold the straight edge screwdriver perpendicularly to the screw Take care to ensure that the tip of the straight edge screwdriver is aligned with the screw groove Figure 7 3 Tightening Slotted Sc...

Page 41: ...Carefully move the screwdriver to remove the knock out holes If you use too much pressure on the circular metal plates they can eject and cause injury 4 Use a file to make the rough surface of the kno...

Page 42: ...t cover 2 Remove the screws that attach the conduit bracket and remove the conduit bracket from the drive A Conduit bracket Figure 7 8 Remove the Conduit Bracket 3 Put the end of a straight edge screw...

Page 43: ...nds of wires with closed loop crimp terminals through the conduits Note When you use terminals and 1 and these terminals have covers remove them to install the wire Install the included rubber grommet...

Page 44: ...rminal Block Wiring Procedure 1 Remove the terminal cover 2 Remove the screws that attach the conduit bracket and remove the conduit bracket from the drive A Conduit bracket Figure 7 13 Remove the Con...

Page 45: ...tial position Figure 7 14 Reattach the Conduit Bracket 6 Remove the terminal block bolt A Bolt Figure 7 15 Remove the Terminal Block Bolts 7 Put the ends of wires with closed loop crimp terminals thro...

Page 46: ...re 7 17 Tighten the Terminal Block Bolts 10 Put the terminal cover back in its initial position Wiring the Main Circuit Terminal Block Using Procedure D Main Circuit Terminal Block Wiring Procedure 1...

Page 47: ...es with closed loop crimp terminals on the main circuit terminal block studs Figure 7 20 Install the Electrical Wires 5 Tighten the nuts to the specified torque Figure 7 21 Tighten the Terminal Block...

Page 48: ...e wiring cover correctly but you use wires that are not specified by Yaskawa the drive will not necessarily keep its IP20 protective level When you use the recommended gauge for the electrical wires i...

Page 49: ...rrect conduit to keep the protection level The knock out holes for main circuit wiring do not have rubber grommets Install the correct conduit to keep the IP55 UL Type 12 protection level A Rubber gro...

Page 50: ...Terminal Block Bolts 6 Install the front cover and the keypad to their initial positions Note For knock out holes that you do not use for control circuit wiring install the included rubber waterproofi...

Page 51: ...erating in REMOTE Mode The drive is energized with an active Run command and b1 17 0 Run Command at Power Up Disregard Existing RUN Command B ALM LED Illuminates when the drive detects a fault Flashes...

Page 52: ...t value I RUN Key Starts the drive in LOCAL Mode Starts the operation in Auto Tuning Mode Note Before you use the keypad to operate the motor push on the keypad to set the drive to LOCAL Mode J USB Te...

Page 53: ...8 Keypad Names and Functions YASKAWA TOEPC7106171FD FP605 DRIVE INSTALLATION PRIMARY OPERATION 53 Keypad Mode and Menu Displays Figure 8 2 Keypad Functions and Display Levels...

Page 54: ...the Run command from an external source while in Programming Mode default Set b1 08 1 Accept RUN while Programming to accept the Run command from an external source while in Programming Mode Set b1 08...

Page 55: ...The drive received a DC Injection Braking command Flashing Quickly 1 The drive received a Run command from the MFDI terminals and is switching to REMOTE Mode while the drive is in LOCAL Mode The drive...

Page 56: ...Set the drive for LOCAL control and check the motor rotation direction The drive is prepared to run the operation Change Parameter Setting Values This example shows how to change the setting value for...

Page 57: ...h to keep the changes 9 Continue to change parameters then push Back Home to go back to the home screen after you change all the applicable parameters Disable the Initial Setup Screen Do the steps in...

Page 58: ...he control circuits operate correctly If you use a drive that has incorrect control circuit wiring or operation it can cause death or serious injury WARNING Sudden Movement Hazard Check the I O signal...

Page 59: ...SC SN at the same time it will cause damage to the drive SC MFDI selection common SP MFDI power supply 24 Vdc Safe Disable Input H1 Safe Disable input 1 Safe Disable Input Remove the jumper between te...

Page 60: ...o 2 A Minimum load 5 V 10 mA Reference value ME N C output Speed Agree 1 MF Digital output common Table 10 3 Control Circuit Monitor Output Terminals Type Terminal Name Default Function Signal Level M...

Page 61: ...us communications Use an RS 485 cable to connect the drive Note Set DIP switch S2 to ON to enable the termination resistor in the last drive in a MEMOBUS Modbus network RS 485 MEMOBUS Modbus communica...

Page 62: ...he control circuit terminal block Use crimp ferrules on the wire ends to make the wiring procedure easier and more reliable Table 10 6 Control Circuit Wire Gauges and Tightening Torques Terminal Block...

Page 63: ...s around the drive to malfunction Isolate contact output terminals MA MB MC and M1 M4 MD ME MF from other control circuit wiring If the output terminal wires are adjacent to other control circuit wire...

Page 64: ...rque Connections that are too loose or too tight can cause incorrect operation and damage to the drive Incorrect connections can also cause death or serious injury from fire NOTICE Do not solder the c...

Page 65: ...the drive and knock out holes Figure 10 7 Control Circuit Wiring 3 Install the front cover and the keypad to their initial positions Switches and Jumpers on the Terminal Board The terminal board has s...

Page 66: ...age output AM V voltage output C DIP switch S2 Enables and disables the termination resistor of MEMOBUS Modbus communications OFF Control I O Connections This section gives information about the setti...

Page 67: ...al type as shown in Table 10 9 Figure 10 9 Location of Jumper Switch S1 Table 10 9 MFAI Terminals A1 to A3 Signal Settings Terminal Types of Input Signals Parameter No Signal Level A1 Voltage input De...

Page 68: ...el Select to set the signal type Figure 10 10 Location of Jumper Switch S5 Terminal Types of Output Signals Jumper Switch S5 Parameter No Signal Level FM Voltage output Default H4 07 0 0 V to 10 V Cur...

Page 69: ...l Auto Tuning disconnect the load from the motor The load can move suddenly and cause serious injury or death Auto Tuning automatically sets parameters on the drive connected to the motor You must inp...

Page 70: ...talian 5 Spanish 6 Portuguese 7 Chinese 8 Czech 9 Russian 10 Turkish 11 Polish 12 Greek A1 02 0102 Control Method Selection Sets the control method for the drive application and the motor 0 V f Contro...

Page 71: ...Sound 3 A Swing PWM4 Audible Sound 4 B Leakage Current Rejection PWM F User Defined C6 03 to C6 05 d1 01 to d1 16 0280 0291 RUN Reference 1 to 16 Sets the frequency reference in the units from o1 03...

Page 72: ...ut signal level for MFAI terminal A3 0 0 10V Lower Limit at 0 2 4 to 20 mA 3 0 to 20 mA H3 06 0414 Terminal A3 Function Selection Sets the function for MFAI terminal A3 H3 07 0415 RUN Terminal A3 Gain...

Page 73: ...Select Sets the MFAO terminal FM output signal level 0 0 to 10 Vdc 2 4 to 20 mA H4 08 0424 Terminal AM Signal Level Select Sets the MFAO terminal AM output signal level 0 0 to 10 Vdc 2 4 to 20 mA L1 0...

Page 74: ...Refer to Three Phase 208 V Class Wire Gauges and Torques on page 32 and Three Phase 480 V Class Wire Gauges and Torques on page 35 for the recommended wire gauges and tightening torques of the main ci...

Page 75: ...orp Type LCA Type P Type S 2011 R L1 S L2 T L3 14 F80 10 N A N A N A U T1 V T2 W T3 14 F80 10 N A N A N A 1 14 F80 10 N A N A N A 12 N A LCA10 14 L P10 14R L N A 2017 R L1 S L2 T L3 12 F81 10 N A N A...

Page 76: ...6 X N A S1 0 56R X 1 2 0 N A LCA2 0 56 X N A S2 0 56R X 6 N A LCA6 56 L P6 56R E S6 56R E 2143 R L1 S L2 T L3 2 0 N A LCA2 0 56 X N A S2 0 56R X U T1 V T2 W T3 3 0 N A LCA3 0 56 X N A S3 0 56R 5 1 3 0...

Page 77: ...F80 10 N A N A N A 14 N A LCA10 14 L P10 14R L N A 4008 R L1 S L2 T L3 14 F80 10 N A N A N A U T1 V T2 W T3 14 F80 10 N A N A N A 1 14 F80 10 N A N A N A 14 N A LCA10 14 L P10 14R L N A 4011 R L1 S L...

Page 78: ...56R X S2 56R X 6 N A LCA6 56 L P6 56R E S6 56R E 4096 R L1 S L2 T L3 2 N A LCA2 56 Q P2 56R X S2 56R X U T1 V T2 W T3 1 N A LCA1 56 E N A S2 56R X 1 1 N A LCA1 56 E N A S2 56R X 6 N A LCA6 56 L P6 56R...

Page 79: ...A LCA4 0 12 X N A S4 0 12R 5 U T1 V T2 W T3 4 0 4 N A LCA4 0 12 X N A S4 0 12R 5 1 250 4 N A LCA250 12 X N A S250 12R 5 2 0 N A LCA2 0 12 X N A S2 0 12R X 4590 R L1 S L2 T L3 4 0 4 N A LCA4 0 12 X N A...

Page 80: ...cified in this document Note When you use MCCBs current limiting type are recommended but not required Semiconductor Fuses and Motor Circuit Protectors MCPs When you use semiconductor fuses or Motor C...

Page 81: ...5 FWH 40B 17 5 Enclosure volume not restricted Refer to the values in the column to the left for fuses 25 HLL36030M71 3056 3056 2017 25 FWH 45B 25 40 HLL36030M71 3056 3056 2024 40 FWH 80B 40 60 HLL36...

Page 82: ...050M72 3056 3056 4034 60 FWH 100B 60 80 HLL36050M72 3056 3056 4040 70 FWH 125B 70 100 HLL36100M73 5520 5520 4052 90 FWH 150B 90 125 HLL36100M73 5520 5520 4065 110 FWH 200B 110 150 HLL36100M73 5520 552...

Page 83: ...P Use the UL Listed class 2 power supply Drive Motor Overload and Overheat Protection The drive motor overload and overheat protection function complies with the National Electric Code NEC and the Ca...

Page 84: ...e L1 01 0480 Motor Overload oL1 Protection Sets the motor overload protection with electronic thermal protectors Determined by A1 02 0 6 This parameter enables and disables the motor overload protecti...

Page 85: ...al protector This provides motor overheat protection from low speed to high speed across the full speed range Load Tolerance Cooling Capability Overload Characteristics at 100 motor load This motor is...

Page 86: ...electronic thermal protector This provides motor overheat protection from low speed to high speed across the full speed range Load Tolerance Cooling Capability Overload Characteristics at 100 motor lo...

Page 87: ...ts the operation time for the electronic thermal protector of the drive to prevent damage to the motor Usually it is not necessary to change this setting 1 0 min 0 1 5 0 min Set the overload tolerance...

Page 88: ...otor Thermistor oH Fault Select Sets the drive operation when the PTC input signal to the drive is at the oH4 Motor Overheat Fault PTC Input detection level 1 0 2 0 Ramp to Stop The drive ramps the mo...

Page 89: ...search for EU Declaration of Conformity to get an original copy of the EU Declaration of Conformity Yaskawa declares that this product complies with the following directives and standards at our sole...

Page 90: ...r CE Low Voltage Directive Compliance 1 For circuit protection the main circuit is separated from the surface case that can touch the main circuit 2 To comply with LVD standard requirement set L8 05 1...

Page 91: ...281 ft or shorter Normal Duty Rated current value Connect a Fuse and a GFCI to the Input Side Primary Side The drive circuit protection must comply with IEC EN 61800 5 1 for protection against a short...

Page 92: ...Rated Leakage Current mA 2011 NV32 SV 20 500 2017 NV32 SV 32 500 2024 NV63 SV 50 500 2031 NV63 SV 60 500 2046 NV125 SV 100 500 2059 NV125 SV 125 500 2075 NV250 SV 150 500 2088 NV250 SV 175 500 2114 N...

Page 93: ...ure to install drives that comply with the EMC Directive when the drive is a single unit or installed in a larger device 1 Install the drive on a grounded metal plate 2 Wire the drive and motor 3 Grou...

Page 94: ...13 European Standards 94 YASKAWA TOEPC7106171FD FP605 DRIVE INSTALLATION PRIMARY OPERATION A Braided shield cable B Metal plate C Cable clamp conductive Figure 13 4 Ground the shield...

Page 95: ...a Built in EMC Filter Ground Wiring WARNING Electrical Shock Hazard Do not remove covers or touch circuit boards while the drive is energized If you touch the internal components of an energized driv...

Page 96: ...und the neutral point on the power supply of the drives to comply with the EMC Directive before you turn on the EMC filter If you turn ON the EMC filter but you do not ground the neutral point it can...

Page 97: ...able 13 7 EMC Filter Switch Location Model Switch Location Diagram 2011 2017 4005 4014 Figure 13 7 2024 2031 4021 4034 Figure 13 8 2046 2059 4040 4065 Figure 13 9 2075 2114 4077 4124 Figure 13 10 2143...

Page 98: ...ide Figure 13 8 EMC Filter Switch Location 2 A SW ON B Screw OFF Note To comply with IEC61800 3 on drive models 2xxxA and 4xxxA with no built in EMC filter turn on the EMC filter switch on the left si...

Page 99: ...2143 2169 4156 M5 25 2 0 2 5 Install the External EMC Noise Filter Drive models 2xxxA and 4xxxA must meet conditions in this section to comply with IEC EN 61800 3 Connect an EMC noise filter that com...

Page 100: ...wiring length between the drive and motor is 10 m 32 8 ft Keep the wire as short as possible Keep the grounding wire as short as possible 4 Use a cable clamp to ground the motor cable to the metal pla...

Page 101: ...101 A Grounding surface Remove any paint or sealant B Enclosure panel C Metal plate D Drive E Ground the shield F Motor G Motor cable Braided shield cable 10 m 32 8 ft maximum H Cable clamp I Groundin...

Page 102: ...but you do not ground the neutral point it can cause serious injury or death External EMC Noise Filter Selection Table 13 9 External EMC Noise Filter for Three Phase 208 V Class Model EMC Noise Filter...

Page 103: ...e within this period and will have no serious impact on the environment the human body or property The environment friendly use period for this product is 15 years This period is not the product warra...

Page 104: ...with the standards shown in Table 16 1 Table 16 1 Applied Safety Standards and Unified Standards Safety Standards Unified Standards Functional Safety IEC 61800 5 2 2016 EN 61800 5 2 2017 IEC 61508 1 2...

Page 105: ...or death DANGER Sudden Movement Hazard If the output circuit of the drive is damaged and the Safe Disable function turns OFF the drive output to a permanent magnet PM motor the motor can rotate 180 el...

Page 106: ...the Safe Disable inputs The monitor output is not a safety output If you use the Safe Disable Monitor incorrectly it can cause death or serious injury Note Drives that have a built in safety function...

Page 107: ...to disable Safe Torque Off Enter the Run command after the drive stops correctly During Run When the Safe Disable function is triggered during run close the circuit between terminals H1 HC and H2 HC t...

Page 108: ...able input with these steps Keep a record of the test results 1 When the two input channels are OFF Open make sure that the keypad flashes STo Safe Torque OFF and make sure that the motor is not runni...

Page 109: ...ce components on the drive Read this manual carefully and know all the precautions and safety information before installing wiring repairing or examining the drive or replacing components Examine and...

Page 110: ...the drive and the keypad Fault Reset 1 Remove the cause of the fault or alarm 2 While the keypad is showing the fault or alarm code push RESET or on the keypad Fault This section gives information abo...

Page 111: ...device that caused the external fault and remove the cause 2 Clear the external fault input in the MFDI The wiring is incorrect Correctly connect the signal line to MFDI terminal Sx External Fault H1...

Page 112: ...tart the pump When there is resistance in the pump let the system pump water again Set Y1 18 to Y1 21 correctly LWL Low Water Level The digital input terminal set to H1 xx BB MFDI Function Selection L...

Page 113: ...ion motor When E9 01 0 Motor Type Selection Induction IM set b3 24 2 Speed Search Method Selection Current Detection Speed Search The relay or contactor on the soft charge bypass relay is damaged Re e...

Page 114: ...e 2 Make sure that the option card is correctly connected to the connector 3 If the problem continues replace the option card oFb12 to oFb17 Option Card Error Occurred at Option Port CN5 B A fault occ...

Page 115: ...el Set E2 01 Motor Rated Current FLA correctly to the value specified by the motor nameplate There is increased motor loss from overexcitation operation Lower the value set in n3 13 OverexcitationBrak...

Page 116: ...e Set L3 04 1 Stall Prevention during Decel General Purpose Increase the values set in C1 02 or C1 04 Deceleration Times Perform Deceleration Rate Auto Tuning The acceleration time is too short Make s...

Page 117: ...re not set to a valid protocol Remove power from the drive wait for the charge light to go out then set the DIP switches on the JOHB SMP3 to the desired protocol Note Refer to the instructions package...

Page 118: ...on about replacing the board contact Yaskawa or your nearest sales representative Air inside the drive is too hot Check the ambient temperature of the drive VLTS Thermostat Fault The digital input fro...

Page 119: ...ller side or the drive input power side Separate the communication wiring from drive power lines and install a noise filter to the input side of the power supply for communication Decrease the effects...

Page 120: ...Emergency Override FWD The digital input terminal set to H1 xx AF MFDI Function Selection Emergency Override FWD activated When the emergency condition is gone deactivate the digital input set to Emer...

Page 121: ...1 18 Prime Loss Detection Method to detect that the pump load is less than the level set in Y1 19 Prime Loss Level for the time set in Y1 20 Prime Loss Time and the output frequency is Y1 21 Prime Los...

Page 122: ...hrough the power supply 1 Examine the motor main circuit cable terminals and motor terminal box and then remove ground faults 2 Re energize the drive The power supply voltage is too high Decrease the...

Page 123: ...e to replace the board TiM Keypad Time Not Set There is a battery in the keypad but you have not set the date and time Use the keypad to set the date and time TrPC IGBT Maintenance Time 90 The IGBT is...

Page 124: ...f Data Setting Error The parameters that set the V f pattern do not satisfy these conditions For motor 1 E1 09 E1 07 E1 06 E1 11 E1 04 Minimum Output Frequency Mid Point A Frequency Base Frequency Mi...

Page 125: ...essary to set n8 35 1 Initial Pole Detection Method High Frequency Injection make sure that there is no unusual noise in the low speed range 10 or less and that the motor does not rotate in reverse at...

Page 126: ...from keypad Restoring parameters Flashing The parameters stored in the keypad have been restored to the drive End Backup restore verify operation ended normally Normally displayed The parameter backup...

Page 127: ...in vAEr Voltage Class Capacity Mismatch The power supply specifications or drive capacity parameter settings are different between the keypad and the drive 1 Make sure that drive model and the value s...

Page 128: ...Addition Upgraded drive software version to PRG 01012 Format revision Changed the design of front cover and back cover LED labels for SI P3 SI S3 and SI N3 communication options are packaged with thi...

Page 129: ...YASKAWA TOEPC7106171FD FP605 DRIVE INSTALLATION PRIMARY OPERATION 129...

Page 130: ...EL TRICO DO BRASIL LTDA 777 Avenida Piraporinha Diadema S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 www yaskawa com br In the event that the end user of this product is to be the military and sai...

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