PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAS4C81028
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform
the service.
EAS4C81029
GENERAL MAINTENANCE AND LUBRICATION CHART
NO.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
1000 km
(600 mi)
or
1 month
7000 km
(4000 mi)
or
6 months
13000 km
(8000 mi)
or
12 months
19000 km
(12000 mi)
or
18 months
25000 km
(16000 mi)
or
24 months
31000 km
(20000 mi)
or
30 months
1 * Fuel line
• Check fuel hoses for cracks or
damage.
• Replace if necessary.
√
√
√
√
√
2 * Spark plugs
• Check condition.
• Adjust gap and clean.
• Replace every 13000 km
(8000 mi) or 12 months.
√
Replace.
√
Replace.
√
3 * Valve clearance
• Check and adjust valve clear-
ance when engine is cold.
Every 42000 km (26600 mi)
4 *
Crankcase
breather system
• Check breather hose for
cracks or damage.
• Replace if necessary.
√
√
√
√
√
5
*
Fuel injection
• Adjust synchronization.
√
√
√
√
√
6 * Exhaust system
• Check for leakage.
• Tighten if necessary.
• Replace gasket(s) if necessary.
√
√
√
√
√
7 *
Air induction sys-
tem
• Check the air cut-off valve, reed
valve, and hose for damage.
• Replace any damaged parts if
necessary.
√
√
NO.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
1000 km
(600 mi)
or
1 month
7000 km
(4000 mi)
or
6 months
13000 km
(8000 mi)
or
12 months
19000 km
(12000 mi)
or
18 months
25000 km
(16000 mi)
or
24 months
31000 km
(20000 mi)
or
30 months
1 * Air filter element
• Check condition and damage.
• Replace if necessary.
√
√
√
√
√
2 * Clutch
• Check operation.
• Adjust or replace cable.
√
√
√
√
√
√
3 * Front brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
√
√
√
√
√
√
4 * Rear brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
√
√
√
√
√
√
5 * Brake hoses
• Check for cracks or damage.
√
√
√
√
√
• Replace.
Every 4 years
Summary of Contents for YZFR1W 2007
Page 1: ...2007 MOTORCYCLE SERVICE MANUAL Model YZFR1W 4C8281972000 4C8281972000...
Page 50: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22...
Page 53: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS...
Page 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 A A A A...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Main axle 2 Oil delivery pipe 3 Drive axle...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Cylinder head 2 Crankshaft...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS...
Page 64: ...COOLING SYSTEM DIAGRAMS 2 36 1 Water pump 2 Radiator 3 Radiator fan...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 37...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 38 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat...
Page 67: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING...
Page 69: ...CABLE ROUTING 2 41...
Page 71: ...CABLE ROUTING 2 43...
Page 73: ...CABLE ROUTING 2 45...
Page 75: ...CABLE ROUTING 2 47...
Page 77: ...CABLE ROUTING 2 49...
Page 79: ...CABLE ROUTING 2 51...
Page 81: ...CABLE ROUTING 2 53...
Page 171: ...HANDLEBARS 4 49...
Page 197: ...CHAIN DRIVE 4 75...
Page 200: ...CHECKING THE TRANSMISSION 5 90 INSTALLING THE TRANSMISSION 5 91...
Page 293: ...TRANSMISSION 5 93...
Page 314: ...THROTTLE BODIES 7 8...
Page 317: ...AIR INDUCTION SYSTEM 7 11...
Page 320: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM...
Page 324: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM...
Page 330: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM...
Page 333: ...CHARGING SYSTEM 8 14...
Page 334: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM...
Page 338: ...SIGNALING SYSTEM 8 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM...
Page 344: ...COOLING SYSTEM 8 25 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM...
Page 347: ...COOLING SYSTEM 8 28...
Page 348: ...FUEL INJECTION SYSTEM 8 29 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM...
Page 384: ...FUEL PUMP SYSTEM 8 65 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM...
Page 388: ...IMMOBILIZER SYSTEM 8 69 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM...
Page 396: ...ELECTRICAL COMPONENTS 8 77 EAS27970 ELECTRICAL COMPONENTS...
Page 398: ...ELECTRICAL COMPONENTS 8 79...
Page 400: ...ELECTRICAL COMPONENTS 8 81 EAS27980 CHECKING THE SWITCHES...
Page 420: ...ELECTRICAL COMPONENTS 8 101...
Page 429: ...Yamaha Motor Canada Ltd 480 Gordon Baker Road Toronto ON M2H 3B4...