Yamaha YZFR1W 2007, Service Manual

Page: 199 / 429

CHECKING THE CLUTCH PLATES..................................................... 5-48
CHECKING THE CLUTCH SPRINGS .................................................. 5-49
CHECKING THE CLUTCH HOUSING ................................................. 5-49
CHECKING THE CLUTCH BOSS ........................................................ 5-49
CHECKING THE PRESSUR PLATE 2 ................................................. 5-50
CHECKING THE PRESSURE PLATE 1 ............................................... 5-50
CHECKING THE PUSH LEVER SHAFT AND PUSH ROD.................. 5-50
INSTALLING THE CLUTCH.................................................................. 5-50
SHIFT SHAFT ............................................................................................. 5-54
REMOVING THE SHIFT SHAFT .......................................................... 5-55
CHECKING THE SHIFT SHAFT .......................................................... 5-55
CHECKING THE STOPPER LEVER.................................................... 5-55
INSTALLING THE SHIFT SHAFT ......................................................... 5-55
OIL PUMP ................................................................................................... 5-57
REMOVING THE OIL PAN ................................................................... 5-60
CHECKING THE SPROCKET AND CHAIN ......................................... 5-60
CHECKING THE OIL PUMP ................................................................ 5-60
CHECKING THE RELIEF VALVE ......................................................... 5-61
CHECKING THE OIL DELIVERY PIPES.............................................. 5-61
CHECKING THE OIL STRAINER......................................................... 5-61
CHECKING THE OIL NOZZLES .......................................................... 5-61
ASSEMBLING THE OIL PUMP ............................................................ 5-62
INSTALLING THE OIL/WATER PUMP ASSEMBLY.............................. 5-62
INSTALLING THE OIL PAN .................................................................. 5-63
CRANKCASE ............................................................................................. 5-65
DISASSEMBLING THE CRANKCASE ................................................. 5-67
CHECKING THE CRANKCASE ........................................................... 5-67
CHECKING THE BEARING AND OIL SEALS ..................................... 5-67
ASSEMBLING THE CRANKCASE .......................................................5-67
CRANKSHAFT ........................................................................................... 5-69
REMOVING THE CONNECTING RODS AND PISTONS..................... 5-71
REMOVING THE CRANKSHAFT ASSEMBLY ..................................... 5-71
CHECKING THE CYLINDER AND PISTON......................................... 5-72
CHECKING THE PISTON RINGS ........................................................ 5-72
CHECKING THE PISTON PIN ............................................................. 5-73
CHECKING THE BIG END BEARINGS ............................................... 5-74
INSTALLING THE CONNECTING ROD AND PISTON ........................ 5-77
CHECKING THE CRANKSHAFT ......................................................... 5-80
CHECKING THE CRANKSHAFT DRIVE SPROCKET......................... 5-80
CHECKING THE CRANKSHAFT JOURNAL BEARINGS .................... 5-80
INSTALLING THE CRANKSHAFT........................................................ 5-82
TRANSMISSION ......................................................................................... 5-84
REMOVING THE TRANSMISSION ...................................................... 5-89
CHECKING THE SHIFT FORKS .......................................................... 5-89
CHECKING THE SHIFT DRUM ASSEMBLY........................................ 5-90