FRONT BRAKE
4-25
EAS22220
INTRODUCTION
WARNING
EWA14100
Disc brake components rarely require dis-
assembly. Therefore, always follow these
preventive measures:
• Never disassemble brake components
unless absolutely necessary.
• If any connection on the hydraulic brake
system is disconnected, the entire brake
system must be disassembled, drained,
cleaned, properly filled, and bled after
reassembly.
• Never use solvents on internal brake
components.
• Use only clean or new brake fluid for
cleaning brake components.
• Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean
up any spilt brake fluid immediately.
• Avoid brake fluid coming into contact
with the eyes as it can cause serious
injury.
• FIRST AID FOR BRAKE FLUID ENTERING
THE EYES:
• Flush with water for 15 minutes and get
immediate medical attention.
EAS22240
CHECKING THE FRONT BRAKE DISCS
The following procedure applies to both brake
discs.
1. Remove:
• Front wheel
Refer to "FRONT WHEEL" on page 4-8.
2. Check:
• Brake disc
Damage/galling
→
Replace.
3. Measure:
• Brake disc deflection
Out of specification
→
Correct the brake
disc deflection or replace the brake disc.
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Place the vehicle on a suitable stand so
that the front wheel is elevated.
b. Before measuring the front brake disc
deflection, turn the handlebar to the left or
right to ensure that the front wheel is sta-
tionary.
c. Remove the brake caliper.
d. Hold the dial gauge at a right angle against
the brake disc surface.
e. Measure the deflection 1.5 mm (0.06 in)
below the edge of the brake disc.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
4. Measure:
• Brake disc thickness
Measure the brake disc thickness at a few
different locations.
Out of specification
→
Replace.
5. Adjust:
• Brake disc deflection
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Remove the brake disc.
b. Rotate the brake disc by one bolt hole.
c. Install the brake disc.
NOTE:
Tighten the brake disc bolts in stages and in a
crisscross pattern.
Brake disc deflection limit
0.10 mm (0.0039 in)
Brake disc thickness limit
4.5 mm (0.18 in)
Summary of Contents for YZFR1W 2007
Page 1: ...2007 MOTORCYCLE SERVICE MANUAL Model YZFR1W 4C8281972000 4C8281972000...
Page 50: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22...
Page 53: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS...
Page 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 A A A A...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Main axle 2 Oil delivery pipe 3 Drive axle...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Cylinder head 2 Crankshaft...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS...
Page 64: ...COOLING SYSTEM DIAGRAMS 2 36 1 Water pump 2 Radiator 3 Radiator fan...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 37...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 38 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat...
Page 67: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING...
Page 69: ...CABLE ROUTING 2 41...
Page 71: ...CABLE ROUTING 2 43...
Page 73: ...CABLE ROUTING 2 45...
Page 75: ...CABLE ROUTING 2 47...
Page 77: ...CABLE ROUTING 2 49...
Page 79: ...CABLE ROUTING 2 51...
Page 81: ...CABLE ROUTING 2 53...
Page 171: ...HANDLEBARS 4 49...
Page 197: ...CHAIN DRIVE 4 75...
Page 200: ...CHECKING THE TRANSMISSION 5 90 INSTALLING THE TRANSMISSION 5 91...
Page 293: ...TRANSMISSION 5 93...
Page 314: ...THROTTLE BODIES 7 8...
Page 317: ...AIR INDUCTION SYSTEM 7 11...
Page 320: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM...
Page 324: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM...
Page 330: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM...
Page 333: ...CHARGING SYSTEM 8 14...
Page 334: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM...
Page 338: ...SIGNALING SYSTEM 8 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM...
Page 344: ...COOLING SYSTEM 8 25 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM...
Page 347: ...COOLING SYSTEM 8 28...
Page 348: ...FUEL INJECTION SYSTEM 8 29 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM...
Page 384: ...FUEL PUMP SYSTEM 8 65 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM...
Page 388: ...IMMOBILIZER SYSTEM 8 69 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM...
Page 396: ...ELECTRICAL COMPONENTS 8 77 EAS27970 ELECTRICAL COMPONENTS...
Page 398: ...ELECTRICAL COMPONENTS 8 79...
Page 400: ...ELECTRICAL COMPONENTS 8 81 EAS27980 CHECKING THE SWITCHES...
Page 420: ...ELECTRICAL COMPONENTS 8 101...
Page 429: ...Yamaha Motor Canada Ltd 480 Gordon Baker Road Toronto ON M2H 3B4...