FRONT WHEEL
4-32
ing surface of the front wheel axle nut.
6. Tighten:
•
Front wheel axle nut
NOTICE
ECA14140
Before tightening the wheel axle nut, push
down hard on the handlebar(s) several times
and check if the front fork rebounds smooth-
ly.
7. Tighten:
•
Front wheel axle pinch bolt
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Tighten the pinch bolt “2”, pinch bolt “1”, and
pinch bolt “2” to the specified torque in this or-
der.
b. Check that the right end “a” of the front axle is
flush with the front fork “b”. If necessary, man-
ually push the front axle or lightly tap it with a
soft hammer until its end is flush with the front
fork. However, if the surface of the front axle
end is not parallel to the surface of the front
fork, align a point on the outer edge of the
axle with the fork, making sure that the axle
does not protrude past the fork.
c. Tighten the pinch bolt “4”, pinch bolt “3”, and
pinch bolt “4” to the specified torque in this or-
der.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
8. Install:
•
Front wheel sensor
•
Front wheel sensor protector (for YZF-R1M)
NOTICE
ECA21020
Make sure there are no foreign materials in
the front wheel sensor rotor and front wheel
sensor. Foreign materials cause damage to
the front wheel sensor rotor and front wheel
sensor.
TIP
•
When installing the front wheel sensor, check
the front wheel sensor lead for twists.
•
To route the front wheel sensor lead, refer to
“CABLE ROUTING” on page 2-51.
9. Measure:
•
Distance “a”
(between the wheel sensor rotor “1” and front
wheel sensor “2”)
Out of specification
o
Check the wheel bear-
ing for looseness, and the front wheel sensor
and sensor rotor installation conditions
(warpage caused by overtorque, wrong in-
stallation direction, rotor decentering, LOC-
TITE® on the mounting surface of the rotor,
deformation caused by an impact during ser-
vice and caught foreign materials). If there is
any defective part, repair or replace the de-
fective part.
Front wheel axle nut
115 Nm (11.5 m·kgf, 83 ft·lbf)
Front wheel axle pinch bolt
21 Nm (2.1 m·kgf, 15 ft·lbf)
Front wheel axle pinch bolt
21 Nm (2.1 m·kgf, 15 ft·lbf)
T
R
.
.
T
R
.
.
a
b
T
R
.
.
Front wheel sensor bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Front wheel sensor protector bolt
(for YZF-R1M)
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
2
1
4
3
T
R
.
.
Summary of Contents for YZF-R1 2015
Page 1: ...2015 SERVICE MANUAL YZF R1 YZF R1F YZF R1M YZF R1MF 2CR 28197 E0 ...
Page 2: ......
Page 8: ......
Page 74: ...SPECIAL TOOLS 1 65 ...
Page 105: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30 ...
Page 110: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 Crankcase and cylinder right side view ...
Page 112: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 Timing chain cover and oil pipe right side view ...
Page 114: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump and oil cooler bottom view ...
Page 116: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 Camshaft and balancer shaft top view ...
Page 118: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 Crankshaft rear view ...
Page 120: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 Crankshaft and transmission top view ...
Page 122: ...COOLING SYSTEM DIAGRAMS 2 47 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 124: ...COOLING SYSTEM DIAGRAMS 2 49 ...
Page 126: ...CABLE ROUTING 2 51 EAS20021 CABLE ROUTING Handlebar front view ...
Page 128: ...CABLE ROUTING 2 53 Clutch cable right side view ...
Page 130: ...CABLE ROUTING 2 55 O2 sensor lead right side view ...
Page 132: ...CABLE ROUTING 2 57 Electrical components tray left side view ...
Page 134: ...CABLE ROUTING 2 59 ECU Engine Control Unit left side view ...
Page 136: ...CABLE ROUTING 2 61 Frame top view ...
Page 138: ...CABLE ROUTING 2 63 Frame top view for YZF R1M ...
Page 140: ...CABLE ROUTING 2 65 Frame top view ...
Page 142: ...CABLE ROUTING 2 67 Frame top view ...
Page 144: ...CABLE ROUTING 2 69 Rear fender top view ...
Page 146: ...CABLE ROUTING 2 71 Rear fender left side view ...
Page 148: ...CABLE ROUTING 2 73 Rear brake hose right side view ...
Page 150: ...CABLE ROUTING 2 75 Front brake hose left side view ...
Page 152: ...CABLE ROUTING 2 77 Front brake hose left side view ...
Page 154: ...CABLE ROUTING 2 79 Hydraulic unit assembly top and left side view ...
Page 156: ...CABLE ROUTING 2 81 Fuel tank top and left side view ...
Page 158: ...CABLE ROUTING 2 83 Air filter case and throttle bodies top and left side view ...
Page 160: ...CABLE ROUTING 2 85 Air cut off valve right side view ...
Page 162: ...CABLE ROUTING 2 87 Air duct left and right side view ...
Page 164: ...CABLE ROUTING 2 89 Radiator left side view ...
Page 166: ...CABLE ROUTING 2 91 Radiator right side view ...
Page 168: ...CABLE ROUTING 2 93 Muffler top and left side view ...
Page 170: ...CABLE ROUTING 2 95 CCU top and right side view for YZF R1M ...
Page 172: ...CABLE ROUTING 2 97 ...
Page 213: ...PERIODIC MAINTENANCE 3 39 1 1 c b c b ...
Page 214: ...PERIODIC MAINTENANCE 3 40 ...
Page 306: ...FRONT FORK for YZF R1 4 89 Refer to ADJUSTING THE FRONT FORK LEGS for YZF R1 on page 3 23 ...
Page 472: ...AIR INDUCTION SYSTEM 7 19 EAS20071 AIR INDUCTION SYSTEM ...
Page 478: ...AIR INDUCTION SYSTEM 7 25 ...
Page 489: ...IGNITION SYSTEM 8 8 ...
Page 497: ...ELECTRIC STARTING SYSTEM 8 16 ...
Page 503: ...CHARGING SYSTEM 8 22 ...
Page 509: ...LIGHTING SYSTEM 8 28 ...
Page 519: ...SIGNALING SYSTEM 8 38 ...
Page 525: ...COOLING SYSTEM 8 44 ...
Page 589: ...FUEL PUMP SYSTEM 8 108 ...
Page 604: ...ABS Anti lock Brake System 8 123 EAS30525 ABS COMPONENTS CHART 1 2 5 6 7 8 9 10 11 12 3 4 1 ...
Page 606: ...ABS Anti lock Brake System 8 125 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5 ...
Page 633: ...ABS Anti lock Brake System 8 152 ...
Page 653: ...COMMUNICATION CONTROL SYSTEM for YZF R1M 8 172 ...
Page 654: ...ELECTRICAL COMPONENTS 8 173 EAS20089 ELECTRICAL COMPONENTS ...
Page 656: ...ELECTRICAL COMPONENTS 8 175 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ...
Page 658: ...ELECTRICAL COMPONENTS 8 177 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 12 13 14 10 11 ...
Page 694: ...EVENT CODE TABLE 9 15 ...
Page 698: ......
Page 699: ......
Page 700: ......