TIGHTENING TORQUES
2-14
Air filter guide holder screw
M5
8
2.5 Nm (0.25 m·kgf, 1.8 ft·lbf)
Air filter case cap screw
M5
1
2.5 Nm (0.25 m·kgf, 1.8 ft·lbf)
Starter knob/Idle screw
M12
1
2.1 Nm (0.21 m·kgf, 1.5 ft·lbf)
Throttle cable nut (pull)
M10
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Throttle cable nut (return)
M10
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Clutch cable adjuster and locknut
M6
1
4.3 Nm (0.43 m·kgf, 3.1 ft·lbf)
Clutch cable locknut (engine side)
M8
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Exhaust pipe nut
M8
2
See TIP.
Exhaust pipe protector screw
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Exhaust pipe bracket bolt
M8
1
20 Nm (2.0 m·kgf, 14 ft·lbf)
Frame and silencer bolt (front)
M8
1
30 Nm (3.0 m·kgf, 22 ft·lbf)
Frame and silencer bolt (rear)
M8
1
30 Nm (3.0 m·kgf, 22 ft·lbf)
Exhaust pipe clamp bolt
M8
2
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Silencer body bolt
M5
6
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Oil nozzle bolt
M5
1
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Engine oil drain bolt
M10
1
20 Nm (2.0 m·kgf, 14 ft·lbf)
Crankcase bolt
M6
12
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Clutch cable holder bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Crankshaft end accessing screw
M36
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Timing mark accessing screw
M14
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Drive chain sprocket cover bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Crankcase bearing cover plate
screw
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Crankcase bearing cover plate
screw (crankshaft)
M8
4
22 Nm (2.2 m·kgf, 16 ft·lbf)
Oil passage squeeze nozzle
M8
1
3.0 Nm (0.30 m·kgf, 2.2 ft·lbf)
Clutch cover bolt
M6
7
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Left crankcase cover bolt
M6
7
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Right crankcase cover bolt
M6
11
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil filter element cover bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Kick shaft ratchet wheel guide
bolt
M6
2
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Kick starter lever bolt
M8
1
33 Nm (3.3 m·kgf, 24 ft·lbf)
Kick starter lever boss screw
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Primary drive gear nut
M16
1
75 Nm (7.5 m·kgf, 54 ft·lbf)
Clutch spring bolt
M6
5
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Clutch boss nut
M16
1
75 Nm (7.5 m·kgf, 54 ft·lbf)
Use a lock
washer.
ITEM
Thread
size
Q’ty
TIGHTENING TORQUES
Remarks
LT
LT
LT
LT
LT
LT
LT
LT
Summary of Contents for YZ250F(E)
Page 4: ......
Page 10: ......
Page 12: ......
Page 16: ...LOCATION OF IMPORTANT LABELS 1 2 EUR...
Page 17: ...LOCATION OF IMPORTANT LABELS 1 3 AUS NZL ZAF...
Page 42: ...CLEANING AND STORAGE 1 28...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 74: ...CABLE ROUTING DIAGRAM 2 31 EAS1SM1064 CABLE ROUTING DIAGRAM...
Page 76: ...CABLE ROUTING DIAGRAM 2 33...
Page 78: ...CABLE ROUTING DIAGRAM 2 35...
Page 80: ...CABLE ROUTING DIAGRAM 2 37...
Page 82: ...CABLE ROUTING DIAGRAM 2 39...
Page 84: ...CABLE ROUTING DIAGRAM 2 41...
Page 190: ...CHAIN DRIVE 4 66...
Page 250: ...OIL PUMP AND BALANCER GEAR 5 57 c d 6 6 7 8 8 b...
Page 286: ......
Page 295: ...CHARGING SYSTEM 8 9 EAS1SM1326...
Page 321: ...FUEL PUMP SYSTEM 8 35 EAS1SM1333...
Page 322: ...ELECTRICAL COMPONENTS 8 36 ELECTRICAL COMPONENTS EAS1SM1334 9 10 1 2 3 4 5 6 7 8...
Page 324: ...ELECTRICAL COMPONENTS 8 38 CHECKING THE SWITCHES B Y P Sb 2 1...
Page 325: ...ELECTRICAL COMPONENTS 8 39 1 Engine stop switch 2 Neutral switch...
Page 334: ...ELECTRICAL COMPONENTS 8 48...
Page 342: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...
Page 353: ......
Page 354: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER...