ENGINE REMOVAL
5-8
3. Replace:
• Fiber “1”
4. Install:
• Silencer body “1”
• Bolt “2”
TIP
Apply heat-resistant sealant to the areas “a”
shown, making sure that there are no gaps in
the beads of sealant.
5. Replace:
• Fiber “1”
TIP
Stuff the fiber into the silencer body by using a
flat board “2”.
6. Install:
• Silencer cap “1”
• Rivet “2”
TIP
• Apply heat-resistant sealant to the areas “a”
shown, making sure that there are no gaps in
the beads of sealant.
• Take care not to allow the fiber out of place
when installing the silencer body “3”.
EAS1SM1203
INSTALLING THE ENGINE
1. Install:
• Engine “1”
Install the engine from the right side.
• Pivot shaft “2”
• Engine mounting bolt (lower side) “3”
• Front engine bracket “4”
• Engine bracket bolt (front side) “5”
• Engine mounting bolt (front side) “6”
• Upper engine bracket “7”
• Engine bracket bolt (upper side) “8”
• Engine mounting bolt (upper side) “9”
TIP
Apply molybdenum disulfide grease to the pivot
shaft.
Silencer body bolt
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
LOCTITE®
1
T
R
.
.
a
1
2
LT
2
1
Pivot shaft
85 Nm (8.5 m·kgf, 61 ft·lbf)
Engine mounting bolt (lower side)
53 Nm (5.3 m·kgf, 38 ft·lbf)
Engine bracket bolt (front side)
34 Nm (3.4 m·kgf, 25 ft·lbf)
Engine mounting bolt (front side)
55 Nm (5.5 m·kgf, 40 ft·lbf)
Engine bracket bolt (upper side)
34 Nm (3.4 m·kgf, 25 ft·lbf)
Engine mounting bolt (upper
side)
45 Nm (4.5 m·kgf, 33 ft·lbf)
1
1
a
2
3
3
T
R
.
.
T
R
.
.
T
R
.
.
T
R
.
.
T
R
.
.
T
R
.
.
Summary of Contents for YZ250F(E)
Page 4: ......
Page 10: ......
Page 12: ......
Page 16: ...LOCATION OF IMPORTANT LABELS 1 2 EUR...
Page 17: ...LOCATION OF IMPORTANT LABELS 1 3 AUS NZL ZAF...
Page 42: ...CLEANING AND STORAGE 1 28...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 74: ...CABLE ROUTING DIAGRAM 2 31 EAS1SM1064 CABLE ROUTING DIAGRAM...
Page 76: ...CABLE ROUTING DIAGRAM 2 33...
Page 78: ...CABLE ROUTING DIAGRAM 2 35...
Page 80: ...CABLE ROUTING DIAGRAM 2 37...
Page 82: ...CABLE ROUTING DIAGRAM 2 39...
Page 84: ...CABLE ROUTING DIAGRAM 2 41...
Page 190: ...CHAIN DRIVE 4 66...
Page 250: ...OIL PUMP AND BALANCER GEAR 5 57 c d 6 6 7 8 8 b...
Page 286: ......
Page 295: ...CHARGING SYSTEM 8 9 EAS1SM1326...
Page 321: ...FUEL PUMP SYSTEM 8 35 EAS1SM1333...
Page 322: ...ELECTRICAL COMPONENTS 8 36 ELECTRICAL COMPONENTS EAS1SM1334 9 10 1 2 3 4 5 6 7 8...
Page 324: ...ELECTRICAL COMPONENTS 8 38 CHECKING THE SWITCHES B Y P Sb 2 1...
Page 325: ...ELECTRICAL COMPONENTS 8 39 1 Engine stop switch 2 Neutral switch...
Page 334: ...ELECTRICAL COMPONENTS 8 48...
Page 342: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...
Page 353: ......
Page 354: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER...