PERIODIC MAINTENANCE
3-2
TIP
• Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy
or muddy areas, or at full throttle.
• Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
5
Final gear oil/Differ-
ential gear oil
• Check oil level/oil leakage.
• Replace.
√
√
6
*
Front brake
• Check operation/brake pad wear/fluid leakage.
• Correct if necessary. Replace pads if worn to the lim-
it.
√
√
√
√
√
7
*
Rear brake
• Check operation/brake pad wear/fluid leakage.
• Correct if necessary. Replace pads if worn to the lim-
it.
√
√
√
√
√
8
*
Parking brake
• Check operation and adjust if necessary.
√
√
√
√
√
9
*
Brake fluid
• Replace.
Every 2 years
10
*
Accelerator pedal
• Check operation and free play.
√
√
√
√
√
11
*
V-belt
• Check operation.
• Check for wear, cracks, or damage.
√
√
√
12
*
Wheels
• Check damage/runout.
• Repair if necessary.
√
√
√
√
13
*
Wheel bearings
• Check bearing assemblies for looseness/damage.
• Replace if damaged.
√
√
√
√
14
*
Front and rear sus-
pension
• Check operation and for leakage.
• Correct if necessary.
√
√
15
*
Steering system
• Check operation and for looseness/Replace if dam-
aged.
• Check toe-in/Adjust if necessary.
√
√
√
√
√
16
*
Stabilizer bushes
• Check for cracks or other damage, and replace if
necessary.
√
√
√
17
*
Rear upper and lower
knuckle pivots
• Lubricate with lithium-soap-based grease.
√
√
√
18
*
Drive shaft universal
joint
• Lubricate with lithium-soap-based grease.
√
√
√
19
*
Engine mount
• Check for cracks or damage.
• Check bolt tightness.
√
√
√
20
*
Front and rear axle
boots
• Check for cracks or other damage, and replace if
necessary.
√
√
21
*
Fittings and fasten-
ers
• Check all chassis fittings and fasteners.
• Correct if necessary.
√
√
√
√
√
NO.
ITEM
CHECK OR MAINTENANCE
JOB
INITIAL
EVERY
Whichever
comes first
month
1
3
6
6
12
km (mi)
320
(200)
1200
(750)
2400
(1500)
2400
(1500)
4800
(3000)
hours
20
75
150
150
300
Summary of Contents for Wolverine YX70EPNG
Page 1: ...2016 17 SERVICE MANUAL YX70EPNG YXE70WPXG YXE70WPHG YXE70WDXG YXE700E YXE700SE 2MB G8198 E0 ...
Page 6: ......
Page 8: ......
Page 11: ...IDENTIFICATION 1 2 ...
Page 32: ...SPECIAL TOOLS 1 23 ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EBS30023 LUBRICATION DIAGRAMS 6 1 2 3 4 5 7 8 9 3 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 3 6 1 2 7 8 4 5 ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 33 EBS20021 COOLING SYSTEM DIAGRAMS 6 1 2 2 6 1 3 4 4 5 5 ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 35 4 3 3 4 1 2 ...
Page 70: ...COOLING SYSTEM DIAGRAMS 2 37 2 1 4 3 5 6 ...
Page 74: ...CABLE ROUTING 2 41 Frame center left view A B 1 2 3 3 4 5 6 7 8 9 10 ...
Page 78: ...CABLE ROUTING 2 45 Frame center right view 1 2 3 4 5 6 7 8 9 A B B C A D E ...
Page 84: ...CABLE ROUTING 2 51 Frame center top view 1 FWD A B C 1 2 3 4 5 6 7 8 9 10 11 ...
Page 86: ...CABLE ROUTING 2 53 Frame center top view 2 FWD 1 2 2 3 3 4 4 3 4 5 6 A B C D D D E F G 7 ...
Page 88: ...CABLE ROUTING 2 55 Fuel tank top view FWD A A B C D D D 1 1 2 2 1 3 3 4 3 4 ...
Page 90: ...CABLE ROUTING 2 57 Front brake caliper left view A 1 2 3 3 3 B B ...
Page 92: ...CABLE ROUTING 2 59 Rear brake caliper left view A B B C C C 1 2 A A C D 1 2 2 2 ...
Page 94: ...CABLE ROUTING 2 61 Front brake caliper top view A B B C D 1 2 3 3 ...
Page 96: ...CABLE ROUTING 2 63 Brake pipe top and left view FWD FWD A A A 1 1 1 ...
Page 97: ...CABLE ROUTING 2 64 1 Rear brake pipe A Fasten the rear brake pipe with the holder ...
Page 98: ...CABLE ROUTING 2 65 Rear brake caliper top view A A B B B C C C 1 2 2 ...
Page 100: ...CABLE ROUTING 2 67 Parking brake left view A B 1 1 1 1 ...
Page 104: ...CABLE ROUTING 2 71 ...
Page 140: ...PERIODIC MAINTENANCE 3 35 ...
Page 148: ...GENERAL CHASSIS 2 4 5 1 b a a ...
Page 210: ...REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES 4 67 ...
Page 215: ...ENGINE INSPECTION 5 2 10 Install Frame cross member Refer to GENERAL CHASSIS 9 on page 4 19 ...
Page 262: ...SHIFT LEVER 5 49 T R Drive select lever shift rod lock nut 15 Nm 1 5 m kgf 11 ft lbf ...
Page 308: ...MIDDLE GEAR 5 95 ...
Page 319: ...THERMOSTAT 6 10 Refer to CHECKING THE RADIATOR on page 6 6 ...
Page 375: ......
Page 385: ...ELECTRIC STARTING SYSTEM 9 10 ...
Page 389: ...CHARGING SYSTEM 9 14 ...
Page 403: ...SIGNALING SYSTEM 9 28 ...
Page 443: ...FUEL PUMP SYSTEM 9 68 ...
Page 460: ...ELECTRICAL COMPONENTS 9 85 3 4 10 12 2 1 9 8 7 5 6 13 14 11 ...
Page 462: ...ELECTRICAL COMPONENTS 9 87 6 1 4 5 3 2 11 8 19 18 17 16 15 14 10 9 7 8 13 12 12 ...
Page 486: ...ELECTRICAL COMPONENTS 9 111 ...