PERIODIC MAINTENANCE
3-1
EBS20023
PERIODIC MAINTENANCE
EBS30024
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a lon-
ger service life and reduce the need for costly overhaul work. This information applies to vehicles al-
ready in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EBS30025
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM
• For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals.
• For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance
intervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month main-
tenance intervals should be followed.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
EBS30026
GENERAL MAINTENANCE AND LUBRICATION CHART
NO.
ITEM
CHECK OR MAINTENANCE
JOB
INITIAL
EVERY
Whichever
comes first
month
1
3
6
6
12
km (mi)
320
(200)
1200
(750)
2400
(1500)
2400
(1500)
4800
(3000)
hours
20
75
150
150
300
1
*
Fuel line
• Check fuel hose for cracks or damage.
• Replace if necessary.
√
√
√
2
*
Valves
• Check valve clearance.
• Adjust if necessary.
√
√
√
√
3
Spark plug
• Check condition.
• Adjust gap and clean.
• Replace if necessary.
√
√
√
√
√
4
*
Crankcase breather
system
• Check breather hose for cracks or damage.
• Replace if necessary.
√
√
√
5
*
Exhaust system
• Check for leakage.
• Tighten if necessary.
• Replace gasket(s) if necessary.
√
√
√
6
Spark arrester
• Clean.
√
√
√
7
*
Air induction system
• Check the air cut-off valve, reed valve, and hose for
damage.
• Replace any damaged parts if necessary.
√
√
√
√
√
NO.
ITEM
CHECK OR MAINTENANCE
JOB
INITIAL
EVERY
Whichever
comes first
month
1
3
6
6
12
km (mi)
320
(200)
1200
(750)
2400
(1500)
2400
(1500)
4800
(3000)
hours
20
75
150
150
300
1
*
Cooling system
• Check coolant leakage.
• Repair if necessary.
√
√
√
√
√
• Replace coolant.
Every 2 years
2
Air filter element
• Clean.
• Replace if necessary.
Every 20–40 hours
(more often in wet or dusty areas.)
3
Engine oil
• Replace (warm engine before draining).
√
√
√
√
4
Engine oil filter car-
tridge
• Replace.
√
√
√
Summary of Contents for Wolverine YX70EPNG
Page 1: ...2016 17 SERVICE MANUAL YX70EPNG YXE70WPXG YXE70WPHG YXE70WDXG YXE700E YXE700SE 2MB G8198 E0 ...
Page 6: ......
Page 8: ......
Page 11: ...IDENTIFICATION 1 2 ...
Page 32: ...SPECIAL TOOLS 1 23 ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EBS30023 LUBRICATION DIAGRAMS 6 1 2 3 4 5 7 8 9 3 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 3 6 1 2 7 8 4 5 ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 33 EBS20021 COOLING SYSTEM DIAGRAMS 6 1 2 2 6 1 3 4 4 5 5 ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 35 4 3 3 4 1 2 ...
Page 70: ...COOLING SYSTEM DIAGRAMS 2 37 2 1 4 3 5 6 ...
Page 74: ...CABLE ROUTING 2 41 Frame center left view A B 1 2 3 3 4 5 6 7 8 9 10 ...
Page 78: ...CABLE ROUTING 2 45 Frame center right view 1 2 3 4 5 6 7 8 9 A B B C A D E ...
Page 84: ...CABLE ROUTING 2 51 Frame center top view 1 FWD A B C 1 2 3 4 5 6 7 8 9 10 11 ...
Page 86: ...CABLE ROUTING 2 53 Frame center top view 2 FWD 1 2 2 3 3 4 4 3 4 5 6 A B C D D D E F G 7 ...
Page 88: ...CABLE ROUTING 2 55 Fuel tank top view FWD A A B C D D D 1 1 2 2 1 3 3 4 3 4 ...
Page 90: ...CABLE ROUTING 2 57 Front brake caliper left view A 1 2 3 3 3 B B ...
Page 92: ...CABLE ROUTING 2 59 Rear brake caliper left view A B B C C C 1 2 A A C D 1 2 2 2 ...
Page 94: ...CABLE ROUTING 2 61 Front brake caliper top view A B B C D 1 2 3 3 ...
Page 96: ...CABLE ROUTING 2 63 Brake pipe top and left view FWD FWD A A A 1 1 1 ...
Page 97: ...CABLE ROUTING 2 64 1 Rear brake pipe A Fasten the rear brake pipe with the holder ...
Page 98: ...CABLE ROUTING 2 65 Rear brake caliper top view A A B B B C C C 1 2 2 ...
Page 100: ...CABLE ROUTING 2 67 Parking brake left view A B 1 1 1 1 ...
Page 104: ...CABLE ROUTING 2 71 ...
Page 140: ...PERIODIC MAINTENANCE 3 35 ...
Page 148: ...GENERAL CHASSIS 2 4 5 1 b a a ...
Page 210: ...REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES 4 67 ...
Page 215: ...ENGINE INSPECTION 5 2 10 Install Frame cross member Refer to GENERAL CHASSIS 9 on page 4 19 ...
Page 262: ...SHIFT LEVER 5 49 T R Drive select lever shift rod lock nut 15 Nm 1 5 m kgf 11 ft lbf ...
Page 308: ...MIDDLE GEAR 5 95 ...
Page 319: ...THERMOSTAT 6 10 Refer to CHECKING THE RADIATOR on page 6 6 ...
Page 375: ......
Page 385: ...ELECTRIC STARTING SYSTEM 9 10 ...
Page 389: ...CHARGING SYSTEM 9 14 ...
Page 403: ...SIGNALING SYSTEM 9 28 ...
Page 443: ...FUEL PUMP SYSTEM 9 68 ...
Page 460: ...ELECTRICAL COMPONENTS 9 85 3 4 10 12 2 1 9 8 7 5 6 13 14 11 ...
Page 462: ...ELECTRICAL COMPONENTS 9 87 6 1 4 5 3 2 11 8 19 18 17 16 15 14 10 9 7 8 13 12 12 ...
Page 486: ...ELECTRICAL COMPONENTS 9 111 ...