ANNUAL CHECKS
3-16
f. Tighten the nut to specification.
CHECKING THE DRIVE BELT (YUM1A/
YUM2A)
1. Lift up the cargo bed.
2. Remove:
• Driver seat frame (YUM1A)
Refer to “GENERAL CHASSIS (1)” on page
4-1.
3. Check:
• Drive belt “1”
Cracks/damage/wear
→
Replace.
Grease/oil
→
Clean.
4. Install:
• Driver seat frame (YUM1A)
Refer to “GENERAL CHASSIS (1)” on page
4-1.
CHECKING THE SPEED LIMITER
OPERATION (YUM1A/YUM2A)
TIP
The speed limiter is properly adjusted at the fac-
tory. No adjustment is normally required.
NOTICE
• When service is performed on the throttle
body, throttle cables or governor parts, the
vehicle maximum speed should be
checked and the speed limiter setting ad-
justed as necessary.
• Before performing repairs, mark the pres-
ent limiter setting with a paint mark for fu-
ture reference. Return the adjustment to the
original setting after repairs are completed,
then test the vehicle speed.
1. Check:
• Standard speed limiter setting
Out of specification
→
Adjust.
2. Lift up the cargo bed.
3. Adjust:
• Speed limiter setting
a. Turn the adjusting nut “1” to adjust it to the
proper speed limiter setting.
CHECKING THE BATTERY TERMINALS
1. Check:
• Battery terminals
Looseness
→
Tighten.
Corrosion
→
Rinse with warm water and
clean with a soft wire brush, etc.
2. Lubricate:
• Battery cable connector
T
R
.
.
Starter generator mounting bolt
66 N·m (6.6 kgf·m, 49 lb·ft)
T
R
.
.
Starter generator mounting nut
25 N·m (2.5 kgf·m, 18 lb·ft)
1
Standard speed limiter setting
28 km/h (17.5 mph)
A. Minimum speed limiter setting
B. Maximum speed limiter setting
2. Speed limiter lever
1
2
2
1
Summary of Contents for UMAX
Page 1: ...SERVICE MANUAL UTILITY VEHICLE J0F F8197 E1 YUM1A YUM2A YUM2E LIT 19616 A0 37...
Page 2: ......
Page 6: ......
Page 8: ......
Page 25: ...GENERAL SPECIFICATIONS 2 2 1174 kg 2589 lb YUM2E Hill claiming ability 20 YUM1A 15 YUM2A YUM2E...
Page 33: ...ELECTRICAL SPECIFICATIONS YUM1A YUM2A 2 10 USB fuse 5 A...
Page 43: ...TIGHTENING TORQUES 2 20...
Page 46: ...CABLE ROUTING 2 23 YUM1A Front and rear A B C 1 1 1 1 2 3 4 3 4 1 2 3 4 5 6...
Page 48: ...CABLE ROUTING 2 25 YUM1A Left side A B D C 1 2 3 4 4 4 4 5 6 7 8 9...
Page 50: ...CABLE ROUTING 2 27 YUM1A Brake and throttle cables A B 1 3 2 3 1 2 2 4 5...
Page 52: ...CABLE ROUTING 2 29 YUM1A Shift cables 1 2 3 1 2 4 1 2...
Page 56: ...CABLE ROUTING 2 33 YUM2A Front and rear A B C D 1 1 1 1 1 2 2 3 3 4 4 3 4 5 6 7...
Page 58: ...CABLE ROUTING 2 35 YUM2A Left side A B C D 1 2 3 4 4 4 4 6 7 8 9 10 5...
Page 60: ...CABLE ROUTING 2 37 YUM2A Brake throttle and shift cables A A B C D 1 1 2 3 3 4 5 4 5 6 6 7 8 9...
Page 62: ...CABLE ROUTING 2 39 YUM2E Frame top view A A B 1 2 3 4 5 6 7 C D E E 6 6 6 8 9 10 11 12...
Page 64: ...CABLE ROUTING 2 41 YUM2E Front and rear 1 1 2 3 4 3 A...
Page 66: ...CABLE ROUTING 2 43 YUM2E Left side B 2 1 3 4 5 6 7 8 9 10 11 A 9...
Page 68: ...CABLE ROUTING 2 45 YUM2E Brake cable A A B C 1 2 4 3...
Page 70: ...CABLE ROUTING 2 47...
Page 73: ......
Page 96: ...4 YEAR CHECKS 3 23...
Page 99: ......
Page 134: ...FRONT SUSPENSION COMPONENTS 4 35 4 3 1 2 5 a...
Page 138: ...REAR SUSPENSION COMPONENTS 4 39...
Page 174: ...CRANKSHAFT AND PISTON 5 35...
Page 196: ...TRANSMISSION YUM1A YUM2A 7 13 Refer to CHECKING THE SHIFT LEVER YUM1A YUM2A on page 3 8...
Page 202: ...TRACTION MOTOR YUM2E 7 19...
Page 205: ......
Page 217: ...CHARGING SYSTEM YUM1A YUM2A 8 12...
Page 223: ...LIGHTING SYSTEM YUM1A YUM2A 8 18...
Page 227: ...LIGHTING SYSTEM YUM2E 8 22...
Page 233: ...SIGNALING SYSTEM YUM1A YUM2A 8 28...
Page 243: ...FUEL INJECTION SYSTEM YUM1A YUM2A 8 38...
Page 247: ...FUEL PUMP SYSTEM YUM1A YUM2A 8 42...
Page 284: ...ELECTRICAL COMPONENTS YUM2E 8 79...
Page 313: ...PC GENIUS GOLF CAR PROGRAMMING SYSTEM YUM2E 9 28...
Page 315: ......
Page 316: ......