TIGHTENING TORQUES
2-17
CHASSIS TIGHTENING TORQUE
Item
Thread
size
Q’ty
Tightening torque
Remarks
Engine mounting nut
M10
4
54 N·m (5.4 kgf·m, 40 lb·ft)
Baffle plate bolt (YUM2A)
M6
3
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Seat back bolt
M6
6
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Seat frame bolt
M8
8
16 N·m (1.6 kgf·m, 12 lb·ft)
Cargo bed pivot nut
M8
2
30 N·m (3.0 kgf·m, 22 lb·ft)
Cargo bed damper nut (YUM2A/
YUM2E)
M8
4
16 N·m (1.6 kgf·m, 12 lb·ft)
Hinge bracket bolt
M10
2
32 N·m (3.2 kgf·m, 24 lb·ft)
Latch bolt
M8
4
16 N·m (1.6 kgf·m, 12 lb·ft)
Corner post bolt
M8
12
16 N·m (1.6 kgf·m, 12 lb·ft)
Cargo bed base bolt (YUM1A)
M6
6
8 N·m (0.8 kgf·m, 5.9 lb·ft)
Cargo bed base bolt (YUM2A/
YUM2E)
M6
9
8 N·m (0.8 kgf·m, 5.9 lb·ft)
Rear corner post bolt (lower)
M10
2
32 N·m (3.2 kgf·m, 24 lb·ft)
Damper bolt
M6
2
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Striker bolt
M6
2
8 N·m (0.8 kgf·m, 5.9 lb·ft)
Cargo panel bolt
M10
9
32 N·m (3.2 kgf·m, 24 lb·ft)
Wire holder bolt
M6
4
8 N·m (0.8 kgf·m, 5.9 lb·ft)
Lock assembly bolt
M6
2
8 N·m (0.8 kgf·m, 5.9 lb·ft)
Tailgate inner cover bolt (short)
M6
4
8 N·m (0.8 kgf·m, 5.9 lb·ft)
Tailgate inner cover bolt
M6
8
8 N·m (0.8 kgf·m, 5.9 lb·ft)
Hinge shaft bolt
M6
3
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Rear side cover (right) bolt
M6
4
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Rear side cover (left) bolt
M6
4
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Tail cover
M6
4
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Mudguard bolt (YUM1A)
M6
4
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Side panel bolt (YUM1A)
M6
4
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Side panel bolt (YUM2A/YUM2E)
M6
6
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Side under panel bolt (YUM1A)
M6
4
8 N·m (0.8 kgf·m, 5.9 lb·ft)
Side under panel bolt (YUM2A/
YUM2E)
M6
6
8 N·m (0.8 kgf·m, 5.9 lb·ft)
Instrument panel assembly bolt
M6
2
4.0 N·m (0.40 kgf·m, 3.0 lb·ft)
Instrument panel assembly screw
M5
1
1.5 N·m (0.15 kgf·m, 1.1 lb·ft)
Hinge screw
M5
8
2.5 N·m (0.25 kgf·m, 1.8 lb·ft)
Steering wheel nut
M12
1
35 N·m (3.5 kgf·m, 26 lb·ft)
Front fender bolt
M6
2
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Headlight screw
M5
4
1.8 N·m (0.18 kgf·m, 1.3 lb·ft)
Headlight bolt
M6
2
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Front grille bolt
M6
2
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Skid plate bolt
M6
6
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Front wheel nut
M12
8
102 N·m (10.2 kgf·m, 75 lb·ft)
Summary of Contents for UMAX
Page 1: ...SERVICE MANUAL UTILITY VEHICLE J0F F8197 E1 YUM1A YUM2A YUM2E LIT 19616 A0 37...
Page 2: ......
Page 6: ......
Page 8: ......
Page 25: ...GENERAL SPECIFICATIONS 2 2 1174 kg 2589 lb YUM2E Hill claiming ability 20 YUM1A 15 YUM2A YUM2E...
Page 33: ...ELECTRICAL SPECIFICATIONS YUM1A YUM2A 2 10 USB fuse 5 A...
Page 43: ...TIGHTENING TORQUES 2 20...
Page 46: ...CABLE ROUTING 2 23 YUM1A Front and rear A B C 1 1 1 1 2 3 4 3 4 1 2 3 4 5 6...
Page 48: ...CABLE ROUTING 2 25 YUM1A Left side A B D C 1 2 3 4 4 4 4 5 6 7 8 9...
Page 50: ...CABLE ROUTING 2 27 YUM1A Brake and throttle cables A B 1 3 2 3 1 2 2 4 5...
Page 52: ...CABLE ROUTING 2 29 YUM1A Shift cables 1 2 3 1 2 4 1 2...
Page 56: ...CABLE ROUTING 2 33 YUM2A Front and rear A B C D 1 1 1 1 1 2 2 3 3 4 4 3 4 5 6 7...
Page 58: ...CABLE ROUTING 2 35 YUM2A Left side A B C D 1 2 3 4 4 4 4 6 7 8 9 10 5...
Page 60: ...CABLE ROUTING 2 37 YUM2A Brake throttle and shift cables A A B C D 1 1 2 3 3 4 5 4 5 6 6 7 8 9...
Page 62: ...CABLE ROUTING 2 39 YUM2E Frame top view A A B 1 2 3 4 5 6 7 C D E E 6 6 6 8 9 10 11 12...
Page 64: ...CABLE ROUTING 2 41 YUM2E Front and rear 1 1 2 3 4 3 A...
Page 66: ...CABLE ROUTING 2 43 YUM2E Left side B 2 1 3 4 5 6 7 8 9 10 11 A 9...
Page 68: ...CABLE ROUTING 2 45 YUM2E Brake cable A A B C 1 2 4 3...
Page 70: ...CABLE ROUTING 2 47...
Page 73: ......
Page 96: ...4 YEAR CHECKS 3 23...
Page 99: ......
Page 134: ...FRONT SUSPENSION COMPONENTS 4 35 4 3 1 2 5 a...
Page 138: ...REAR SUSPENSION COMPONENTS 4 39...
Page 174: ...CRANKSHAFT AND PISTON 5 35...
Page 196: ...TRANSMISSION YUM1A YUM2A 7 13 Refer to CHECKING THE SHIFT LEVER YUM1A YUM2A on page 3 8...
Page 202: ...TRACTION MOTOR YUM2E 7 19...
Page 205: ......
Page 217: ...CHARGING SYSTEM YUM1A YUM2A 8 12...
Page 223: ...LIGHTING SYSTEM YUM1A YUM2A 8 18...
Page 227: ...LIGHTING SYSTEM YUM2E 8 22...
Page 233: ...SIGNALING SYSTEM YUM1A YUM2A 8 28...
Page 243: ...FUEL INJECTION SYSTEM YUM1A YUM2A 8 38...
Page 247: ...FUEL PUMP SYSTEM YUM1A YUM2A 8 42...
Page 284: ...ELECTRICAL COMPONENTS YUM2E 8 79...
Page 313: ...PC GENIUS GOLF CAR PROGRAMMING SYSTEM YUM2E 9 28...
Page 315: ......
Page 316: ......