ANNUAL CHECKS
3-18
f. Calculate the toe-in using the formula giv-
en below.
g. If the toe-in is incorrect, adjust it.
3. Adjust:
• Toe-in
WARNING
• Be sure that both tie-rods are turned the
same amount. If not, the vehicle will drift
right or left even though the steering wheel
is straight. This may lead to mishandling
and an accident.
• After setting the toe-in to specification, run
the vehicle slowly for some distance with
both hands lightly holding the steering
wheel and check that the steering wheel re-
sponds correctly. If not, turn either the right
or left tie-rod within the toe-in specification.
a. Mark both tie-rods ends.
This reference point will be needed during
adjustment.
b. Loosen the tie-rod end locknuts “1” of both
tie-rods.
c. The same number of turns should be giv-
en to both the right and left tie-rods “2” until
the specified toe-in is obtained. This is to
keep the length of the tie-rods the same.
d. Tighten the tie-rod end locknuts to specifi-
cation.
4. Check:
• Steering wheel
Refer to “INSTALLING THE STEERING
WHEEL” on page 4-14.
TIP
After adjusting the toe-in, the steering wheel
should be centered.
CHECKING THE FRONT WHEEL BEARING
The following procedure applies to both of the
front wheel bearings.
1. Park the vehicle on a level surface and apply
the parking brake.
2. Check:
• Front wheel bearing
Rattle/abnormal noises/turns roughly
→
Re-
place.
a. Raise the front end of the vehicle so that
there is no weight on the rear wheels.
b. Turn the front wheels.
c. Move the front wheels laterally back and
forth.
Toe-in = “B” – “A”
C. Forward
T
R
.
.
Tie-rod end locknut
45 N·m (4.5 kgf·m, 33 lb·ft)
2 1
2
1
Summary of Contents for UMAX
Page 1: ...SERVICE MANUAL UTILITY VEHICLE J0F F8197 E1 YUM1A YUM2A YUM2E LIT 19616 A0 37...
Page 2: ......
Page 6: ......
Page 8: ......
Page 25: ...GENERAL SPECIFICATIONS 2 2 1174 kg 2589 lb YUM2E Hill claiming ability 20 YUM1A 15 YUM2A YUM2E...
Page 33: ...ELECTRICAL SPECIFICATIONS YUM1A YUM2A 2 10 USB fuse 5 A...
Page 43: ...TIGHTENING TORQUES 2 20...
Page 46: ...CABLE ROUTING 2 23 YUM1A Front and rear A B C 1 1 1 1 2 3 4 3 4 1 2 3 4 5 6...
Page 48: ...CABLE ROUTING 2 25 YUM1A Left side A B D C 1 2 3 4 4 4 4 5 6 7 8 9...
Page 50: ...CABLE ROUTING 2 27 YUM1A Brake and throttle cables A B 1 3 2 3 1 2 2 4 5...
Page 52: ...CABLE ROUTING 2 29 YUM1A Shift cables 1 2 3 1 2 4 1 2...
Page 56: ...CABLE ROUTING 2 33 YUM2A Front and rear A B C D 1 1 1 1 1 2 2 3 3 4 4 3 4 5 6 7...
Page 58: ...CABLE ROUTING 2 35 YUM2A Left side A B C D 1 2 3 4 4 4 4 6 7 8 9 10 5...
Page 60: ...CABLE ROUTING 2 37 YUM2A Brake throttle and shift cables A A B C D 1 1 2 3 3 4 5 4 5 6 6 7 8 9...
Page 62: ...CABLE ROUTING 2 39 YUM2E Frame top view A A B 1 2 3 4 5 6 7 C D E E 6 6 6 8 9 10 11 12...
Page 64: ...CABLE ROUTING 2 41 YUM2E Front and rear 1 1 2 3 4 3 A...
Page 66: ...CABLE ROUTING 2 43 YUM2E Left side B 2 1 3 4 5 6 7 8 9 10 11 A 9...
Page 68: ...CABLE ROUTING 2 45 YUM2E Brake cable A A B C 1 2 4 3...
Page 70: ...CABLE ROUTING 2 47...
Page 73: ......
Page 96: ...4 YEAR CHECKS 3 23...
Page 99: ......
Page 134: ...FRONT SUSPENSION COMPONENTS 4 35 4 3 1 2 5 a...
Page 138: ...REAR SUSPENSION COMPONENTS 4 39...
Page 174: ...CRANKSHAFT AND PISTON 5 35...
Page 196: ...TRANSMISSION YUM1A YUM2A 7 13 Refer to CHECKING THE SHIFT LEVER YUM1A YUM2A on page 3 8...
Page 202: ...TRACTION MOTOR YUM2E 7 19...
Page 205: ......
Page 217: ...CHARGING SYSTEM YUM1A YUM2A 8 12...
Page 223: ...LIGHTING SYSTEM YUM1A YUM2A 8 18...
Page 227: ...LIGHTING SYSTEM YUM2E 8 22...
Page 233: ...SIGNALING SYSTEM YUM1A YUM2A 8 28...
Page 243: ...FUEL INJECTION SYSTEM YUM1A YUM2A 8 38...
Page 247: ...FUEL PUMP SYSTEM YUM1A YUM2A 8 42...
Page 284: ...ELECTRICAL COMPONENTS YUM2E 8 79...
Page 313: ...PC GENIUS GOLF CAR PROGRAMMING SYSTEM YUM2E 9 28...
Page 315: ......
Page 316: ......