Yamaha TMAX XP530E-A 2017, Service Manual

Page: 161 / 676

PERIODIC MAINTENANCE
3-33
EAS31188
REPLACING THE V-BELT
1. Remove:
•
Bottom side cowling
• Side panel
•
Bottom center cowling
Refer to “GENERAL CHASSIS (1)” on page
4-1.
•
Center cover
•
Fuel tank cover assembly
• Side cover (right)
•
Footboard (right)
Refer to “GENERAL CHASSIS (2)” on page
4-11.
•
Outer V-belt case
Refer to “V-BELT AUTOMATIC TRANSMIS-
SION” on page 5-34.
2. Check:
•
V-belt
Cracks/damage/wear

Replace.
Grease/oil

Clean the primary and second-
ary pulleys.
Refer to “V-BELT AUTOMATIC TRANSMIS-
SION” on page 5-34.
TIP
Replace the V-belt every 20000 km (12000 mi)
of operation.
3. Install:
• Outer V-belt case
Refer to “V-BELT AUTOMATIC TRANSMIS-
SION” on page 5-34.
•
Footboard (right)
• Side cover (right)
•
Fuel tank cover assembly
• Center cover
Refer to “GENERAL CHASSIS (2)” on page
4-11.
•
Bottom center cowling
• Side panel
•
Bottom side cowling
Refer to “GENERAL CHASSIS (1)” on page
4-1.
EAS30658
CHECKING THE BRAKE LIGHT SWITCHES
1. Check:
• Front brake light switch operation
•
Rear brake light switch operation
When operating the brake lever, confirm that
the brake light comes on.
Faulty

Refer to “CHECKING THE
SWITCHES” on page 8-221.
EAS31147
CHECKING AND LUBRICATING THE
CABLES
The following procedure applies to all of the in-
ner and outer cables.
WARNING
EWA13270
Damaged outer cable may cause the cable to
corrode and interfere with its movement. Re-
place damaged outer cable and inner cables
as soon as possible.
1. Check:
•
Outer cable
Damage

Replace.
2. Check:
• Cable operation
Rough movement

Lubricate.
TIP
Hold the cable end upright and pour a few drops
of lubricant into the cable sheath or use a suit-
able lubricating device.
EAS30815
CHECKING THE THROTTLE GRIP
1. Check:
• Throttle cables
Damage/deterioration

Replace.
• Throttle cable installation
Incorrect

Reinstall the throttle cables.
Refer to “HANDLEBAR” on page 4-79.
2. Check:
• Throttle grip movement
Rough movement

Lubricate or replace the
defective part(s).
TIP
With the engine stopped, turn the throttle grip
slowly and release it. Make sure that the throttle
grip turns smoothly and returns properly when
released.
Repeat this check with the handlebar turned all
the way to the left and right.
3. Check:
• Throttle grip free play “a”
Out of specification

Adjust.
Recommended lubricant
Engine oil or a suitable cable lu-
bricant
Recommended lubricant
Suitable cable lubricant