Yamaha TMAX XP530E-A 2017, Service Manual

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TROUBLESHOOTING
9-2
Electrical system
1. Battery
• Discharged battery
•
Faulty battery
2. Spark plug(s)
•
Incorrect spark plug gap
• Incorrect spark plug heat range
•
Fouled spark plug
• Worn or damaged electrode
•
Worn or damaged insulator
• Faulty spark plug cap
3. Ignition coil
• Broken or shorted primary or secondary coils
•
Faulty spark plug lead
• Cracked or broken ignition coil
4. Ignition system
• Faulty ECU (engine control unit)
•
Faulty crankshaft position sensor
• Broken generator rotor woodruff key
EAS30602
POOR MEDIUM-AND-HIGH-SPEED
PERFORMANCE
Refer to “STARTING FAILURE/HARD START-
ING” on page 9-1.
Engine
1. Air filter
•
Clogged air filter element
Fuel system
1. Throttle body
• Faulty throttle body
2. Fuel pump
• Faulty fuel pump
EAS30849
FAULTY CLUTCH
Engine operates but scooter will not move
1. V-belt
•
Bent, damaged or worn V-belt
• Slipping V-belt
2. Primary pulley cam and primary pulley slider
• Damaged or worn primary pulley cam
•
Damaged or worn primary pulley slider
3. Clutch spring(s)
•
Damaged clutch spring
4. Transmission gear(s)
•
Damaged transmission gear
Clutch slips
1. Clutch
• Improperly assembled clutch
•
Fatigued clutch spring
• Worn clutch weight
•
Worn friction plate
• Worn clutch plate
2. Engine oil
•
Incorrect oil level
• Incorrect oil viscosity (low)
•
Deteriorated oil
3. Primary sliding sheave
•
Seized primary sliding sheave
Poor starting performance
1. V-belt
• V-belt slips
•
Oil or grease on the V-belt
2. Primary sliding sheave
•
Faulty operation
• Worn pin groove
•
Worn pin
Poor speed performance
1. V-belt
• Oil or grease on the V-belt
2. Primary pulley weight(s)
• Faulty operation
•
Worn primary pulley weight
3. Primary fixed sheave
•
Worn primary fixed sheave
4. Primary sliding sheave
•
Worn primary sliding sheave
5. Secondary fixed sheave
•
Worn secondary fixed sheave
6. Secondary sliding sheave
•
Worn secondary sliding sheave
EAS30607
OVERHEATING
Engine
1. Clogged coolant passages
•
Cylinder head and piston(s)
•
Heavy carbon buildup
2. Engine oil
• Incorrect oil level
• Incorrect oil viscosity
• Inferior oil quality
Cooling system
1. Coolant
•
Low coolant level
2. Radiator
• Damaged or leaking radiator
• Faulty radiator cap
•
Bent or damaged radiator fin
3. Water pump
•
Damaged or faulty water pump
4. Thermostat
• Thermostat stays closed
5. Oil cooler
•
Clogged or damaged oil cooler
6. Hose(s) and pipe(s)
• Damaged hose