Yamaha TMAX XP530E-A 2017, Service Manual

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CABLE ROUTING
2-40
1. Buzzer lead
2. Intake air temperature sensor lead
3. Yamaha diagnostic tool coupler
4. Negative battery lead
5. Headlight relay (dimmer)
6. Brake light relay (for XP530D-A)
7. ECU lead 1
8. ECU lead 2
9. Throttle servo motor lead
10.Clamp
11.Spark plug lead (#2)
12.Spark plug lead (#1)
13.Fuel injection system relay
14.Steering lock relay
15.Starting circuit cut-off relay
16.Ignition coil lead 2 (orange)
17.Ignition coil lead 1 (red/black)
18.Ignition system relay
19.Smart key system relay (lock)
20.Smart key system relay (unlock)
21.Positive battery lead
22.Ground lead
23.Starter motor lead
24.Battery box
25.Frame
26.Ground lead (wire harness)
27.Wire harness
28.Joint connector lead
29.Plastic locking tie
30.Fuel tank bracket
A. Install the buzzer to the ribs of the battery box
with the lead exit facing the bottom.
B. Push in the negative battery lead between
the battery box and wire harness after con-
necting it to the negative battery lead coupler.
C. To injector #1
D. Install the clamp of the throttle servo motor
lead into the hole in the motor cover.
E. Make sure the spark plug leads after this
clamp are not twisted.
F. Make sure there is no slack in the spark plug
lead when installed within this range as
shown in the illustration.
G. Install the wire harness clamp into the hole
on the battery box.
H. The end of the cover must be above the relay
steps. Make sure the cover does not turn up
around the entire circumference.
I. Relay steps
J. Push in the buzzer coupler up to the inside of
the wire harness branch lead and relay. The
coupler is allowed to protrude out after it is
pushed in.
K. Install the wire harness coupler into the hole
in the bracket.
L. The front and back arrangement of the three
leads does not matter.
M. Route the ground lead between the frame
and wire harness.
N. Install the ground lead with the caulked sec-
tion facing the inside.
O. Fasten the frame, wire harness and starter
motor lead with the plastic locking tie at the
white tape section of the wire harness. The
end of the plastic locking tie should face
downward without being cut.
P. Fasten the wire harness with the plastic lock-
ing tie after routing it on top of the front bolt
securing the fuel tank bracket.