Yamaha RX10RTW Supplementary Service Manual Download

Page: 87 / 163

SPEC

Model

RX10RTW, RX10RTRW, RXW10GTW, RX10MSW

Secondary sheave spring:

Part number

90508-60012 (RX10RTW, RX10RTRW)
90508-60007 (RXW10GTW, RX10MSW)

Color code

PINK (RX10RTW, RX10RTRW)
White (RXW10GTW, RX10MSW)

Outside diameter

69.5 mm (2.736 in)

Wire diameter

6 mm (0.236 in)

Hole position

Sheave side-spring side (twist angle) 1-6 (70°) (RX10RTW, RX10RTRW)

3-3 (60°) (RXW10GTW, RX10MSW)

Spring rate

11.88 N/mm (1.211 kg/mm, 67.80 lb/in)
(RX10RTW, RX10RTRW)
12.66 N/mm (1.290 kg/mm, 72.25 lb/in)
(RXW10GTW, RX10MSW)

Number of coils

5.53 (RX10RTW, RX10RTRW, RXW10GTW)
5.19 (RX10MSW)

Free length

75 mm (2.95 in)

Torque cam angle

51° – 43

Drive chain:

Type

Borg Warner Automotive 23RH303-70ASM

Number of links

70 L

Secondary reduction ratio

38/24 (1.58) (RX10RTW, RX10RTRW)
38/23 (1.65) (RXW10GTW)
40/20 (2.00) (RX10MSW)

MAINTENANCE SPECIFICATIONS

Summary of Contents for RX10RTW

Page 1: ......

Page 2: ......

Page 3: ...instructions could result in severe injury or death to the snowmo bile operator a bystander or a person inspect ing or repairing the snowmobile A CAUTION indicates special precautions that must be tak...

Page 4: ...YEZ VIGILANT VOTRE SECURITE EST EN JEU Le non respect des instructions AVERTISSEMENT peut entra ner de s rieuses blessures ou la mort pour le pilote de la motoneige toute personne se trouvant proximit...

Page 5: ...i sv r personskada eller d dsfall f r den som k r sn skotern f r personer i n rheten eller f r den som inspekte rar eller reparerar sn skotern VIKTIGT indikerar s rskilda f rsiktighets tg rder som m s...

Page 6: ...ted symbols to are used to iden tify the specifications which appear Filling fluid Lubricant Tightening Wear limit clearance Engine speed Special tool V A Illustrated symbols to in the exploded diagra...

Page 7: ...ne Enduire de graisse pour roulement de roue Appliquer de la graisse base de savon de lithium pour basses temp ratures Appliquer de la graisse au bisulfure de molybd ne Utiliser une pi ce neuve ILLUS...

Page 8: ......

Page 9: ...LL OCH JUSTERING INSP ADJ 2 CHASSIS PARTIE CYCLE CHASSI CHAS 3 POWER TRAIN TRAIN DE ROULEMENT DRIVENHET POWR TR 4 ENGINE MOTEUR MOTOR ENG 5 COOLING SYSTEM CIRCUIT DE REFROIDISSEMENT KYLSYSTEM COOL 6 F...

Page 10: ...RELOAD For RXW10GTW 19 REAR SUSPENSION SPRING PRELOAD For RX10RTW RX10RTRW 20 CONTROL ROD ADJUSTMENT For RXW10GTW 21 CONTROL ROD ADJUSTMENT Except for RXW10GTW 22 CHAPTER 4 POWER TRAIN SLIDE RAIL SUSP...

Page 11: ...NTRAINTE DU RESSORT DE SUSPENSION ARRIERE Pour le RX10RTW RX10RTRW 20 REGLAGE DE LA TIGE DE COMMANDE Pour le RXW10GTW 21 REGLAGE DE LA TIGE DE COMMANDE Sauf pour les RXW10GTW 22 CHAPITRE 4 TRAIN DE RO...

Page 12: ...S FJ DER F r RXW10GTW 19 F RSP NNING AV BAKRE UPPH NGNINGENS FJ DER F r RX10RTW RX10RTRW 20 JUSTERING AV STYRSTAG F r RXW10GTW 21 JUSTERING AV STYRSTAG Utom f r RXW10GTW 22 KAPITEL 4 DRIVENHET GLIDSKE...

Page 13: ......

Page 14: ...vel gauge coupler CAUTION Disconnect the oil level gauge coupler before removing the oil level gauge Other wise the lead can twist and become sev ered Remove the oil level gauge wipe it clean insert i...

Page 15: ...niveau ad quat ATTENTION Lorsqu on ajoute de l huile il faut veiller ce que le niveau d huile se situe entre le rep re de niveau maximum et le rep re de niveau minimum de la jauge de niveau d huile P...

Page 16: ...wait a few minutes until the oil has settled CAUTION Use only 4 stroke engine oil In order to prevent starter clutch slippage do not mix any chemical additives Do not use oils with a diesel specificat...

Page 17: ...et OBS Innan du kontrollerar motorns oljeniv ska du v nta n gra minuter tills oljan sjunkit tillbaka Starta motorn l t den st p i n gra minuter och st ng sedan av den Kontrollera motorns oljeniv OBS I...

Page 18: ...o inject grease into the nipples and Both sides 2 Apply grease Applay grease Applay grease Both sides Applay grease Both sides Front Rear RX10RTW RX10RTRW Rear RXW10GTW Rear RX10MSW Recommended lubric...

Page 19: ...vant Arri re RX10RTW RX10RTRW Arri re RXW10GTW Arri re RX10MSW CHASSI SM RJNING Fr mre och bakre upph ngning 1 Anv nd en sm rjpistol f r att spruta in sm rj fett i nipplar och B da sidor 2 Applicera f...

Page 20: ...INSP ADJ Applay grease Applay grease Both sides Applay grease Both sides Front Rear RX10RTW RX10RTRW Rear RXW10GTW Rear RX10MSW LUBRICATION 4...

Page 21: ...s deux c t s Appliquer de la graisse des deux c t s Avant Arri re RX10RTW RX10RTRW Arri re RXW10GTW Arri re RX10MSW Applicera fett Applicera fett B da sidor Applicera fett B da sidor Fram Bak RX10RTW...

Page 22: ...lb Spring rate 24 5 N mm 2 50 kg mm 140 lb in Wire diameter 5 8 mm 0 228 in Outside diameter 59 5 mm 2 34 in Weight ID 8FP 17605 00 8FP00 Weight rivet OUT Steel 17 2 Steel 17 2 with hole Steel 13 3 wi...

Page 23: ...eur Longueur libre Pr contrainte Diam tre de c ble Diam tre ext rieur Angle de came de couple sec Cale d embrayage sec L Bleu W Blanc P Rose Y Jaune S Argent KOPPLING H g h jd Specifikationer Modell R...

Page 24: ...24 5 N mm 2 50 kg mm 140 lb in Wire diameter 5 8 mm 0 228 in Outside diameter 59 5 mm 2 34 in Weight ID 8FP 17605 00 8FP00 Weight rivet OUT Steel 17 2 Steel 17 2 with hole Steel 13 3 with hole Aluminu...

Page 25: ...Longueur libre Pr contrainte Diam tre de c ble Diam tre ext rieur Angle de came de couple sec Cale d embrayage sec L Bleu W Blanc P Rose Y Jaune S Argent Specifikationer Modell RXW10GTW H jd ver have...

Page 26: ...in 19 6 N mm 2 00 kg mm 112 lb in 24 5 N mm 2 50 kg mm 140 lb in Wire diameter 5 8 mm 0 228 in 5 5 mm 0 217 in 5 8 mm 0 228 in Outside diameter 59 5 mm 2 34 in Weight ID 8FP 17605 00 8FP00 8FS 17605 0...

Page 27: ...Longueur libre Pr contrainte Diam tre de c ble Diam tre ext rieur Angle de came de couple sec Cale d embrayage sec L Bleu W Blanc P Rose Y Jaune S Argent Specifikationer Modell RX10MSW H jd ver havet...

Page 28: ...driven gear ratio should be increased If the surfaces are fairly smooth or better snow conditions exist decrease the ratio Gear ratio chart The drive and driven gears and the chains shown in the gear...

Page 29: ...sn f rh llanden skall utv xlingsf rh llandet kas Om ytorna r ganska plana och det r b ttre sn f rh llande skall utv xlingsf rh llan det s nkas Tableau des rapports de d multiplication Les pignons men...

Page 30: ...91 39 teeth 8FB 47580 90 40 teeth 8DW 47587 01 RX10MSW 40 teeth 8FB 47580 00 Chain 68 links 94890 09068 RX10RTW RX10RTRW 70 links 94890 09070 RXW10GTW RX10MSW Drive gear 18 teeth 19 teeth 20 teeth 21...

Page 31: ...rd Pignon d entra nement Pignon men Cha ne Rapports de d multiplication Pignon menant Pignon men Kedja och kedjehjul artikelnummer Artikelbeteckning Kuggar l nkar Artikelnr Standard Drivkedjehjul Driv...

Page 32: ...736 90508 556A7 9460 965 10 21 1 04 58 24 Silver 5 5 0 217 4 86 75 2 95 69 5 2 736 90508 60012 11876 1211 12 32 1 256 70 34 Pink 6 0 0 236 5 53 75 2 95 69 5 2 736 RX10RTW RX10RTRW 90508 60007 12654 1...

Page 33: ...ce Angle de came Rep re d identification Standard Mont e de rapport plus rapide pendant l acc l ration Descente de rapport plus rapide en charge Fj der f r sekund r remskiva Artikelnr Fj dringsgrad F...

Page 34: ...een Yellow 5 8 0 228 59 5 2 34 4 92 89 4 3 52 90501 583L0 19 6 2 00 441 45 Blue White Blue 5 8 0 228 59 5 2 34 5 65 95 9 3 78 90501 583L1 22 1 2 25 441 45 White White White 5 8 0 228 59 5 2 34 5 25 93...

Page 35: ...aune Green White Green Vert Blanc Vert Orange Silver Orange Orange Argent Orange Calibre du fil Diam tre ext rieur Nbre de spires Longueur libre Standard Prim rfj der F rgkod f r fj deridentifiering F...

Page 36: ...g oz without bush and rivets Shape ID mark Standard 8BU 17605 20 45 41 1 60 8CH 17605 10 35 32 1 247 8DG 17605 00 34 26 1 209 8DJ 17605 00 37 77 1 333 8DN 17605 10 39 76 1 40 8ES 17605 00 54 6 1 93 8F...

Page 37: ...embrayage N de pi ce Poids g oz sans douille et rivets Forme et marque d identification Standard Koppling vikt Artikelnr Vikt g oz utan bussning och nitar Form och ID m rke Standard SELECTION DES PIG...

Page 38: ...in Weight g oz Standard Effects 90261 06033 Steel 17 2 0 677 4 5 0 159 IN RX10RTW RX10RTRW RXW10GTW RX10MSW CENTER RX10RTW RX10RTRW RXW10GTW RX10MSW OUT RX10RTW RX10RTRW RXW10GTW RX10MSW Increased Fo...

Page 39: ...de masselotte N de pi ce Mat riau Longueur Poids Standard Effets Augmentation de la force Diminution de la force Artikelnr Vikt g oz utan bussning och nitar Form och ID m rke Standard Vikt nitar Artik...

Page 40: ...86 09001 Grooved Machined RX10RTW RX10RTRW RXW10GTW RX10MSW Increased force Decreased force 8FG 17624 10 15 0 0 59 VESPEL TP 8549 90386 09001 Grooved 8FG 17624 20 15 6 0 61 VESPEL TP 8549 90386 09001...

Page 41: ...s Rainur et usin Rainur Pas de rep re Rainur et rainur Usin Augmentation de la force Diminution de la force Rullar Rulle med bussning artikel nummer Ytterdiameter Bussning typ P N Identifierings m rke...

Page 42: ...RBER AIR PRESSURE Except for RXW10GTW This snowmobile is equipped with FOX shock absorbers as standard equipment The air pressure of the shock absorbers can be adjusted using the special pump included...

Page 43: ...me quipement standard La pression d air des amortisseurs peut tre r gl e l aide de la pompe sp ciale fournie avec votre motoneige N B La proc dure ci dessous s applique aux deux amortis seurs 1 Placer...

Page 44: ...nnector onto the air valve as this will damage the connector seal NOTE If the shock absorber has no air pressure the gauge reading will be zero 5 To increase the air pressure operate the pump a few ti...

Page 45: ...e s chapper de la pompe et de l amortisseur appuyer sur le bouton vers le bas jusqu la moiti et le maintenir Pour ne laisser s chapper qu une faible quantit de pression appuyer totalement sur le bouto...

Page 46: ...he left and right shock absorbers must be set to the same setting Uneven settings can cause poor handling and loss of stability WARNING This shock absorber contains highly pres surized nitrogen gas It...

Page 47: ...r bort kopplingen h r du att luft l cker ut men denna luft kommer fr n pumpen och inte fr n st td mparen VIKTIGT verskrid inte 1 034 kPa 10 3 kgf cm2 150 psi 7 S tt p skyddet p luftventilen OBS Om fr...

Page 48: ...ion stopper band are adjusted evenly Except for RXW10GTW NOTE NOTE This adjustment affects the handling character istics of the machine 3 Tighten the stopper band nut For RXW10GTW Except for RXW10GTW...

Page 49: ...position f r h let f r eller VIKTIGT Se till att v nster och h ger sida p bakre upph ngningens stoppband justeras j mnt Utom f r RXW10GTW OBS Denna inst llning p verkar sn skoterns hante ringskarakter...

Page 50: ...highly pres surized nitrogen gas Do not tamper with or attempt to open the shock absorber assem bly Do not subject the shock absorber assem bly to open flame or high heat which could cause it to expl...

Page 51: ...era fj derf rsp nningen genom att vrida p fj ders tet 3 Dra t l smuttern VARNING Den h r st td mparen inneh ller h gtrycks kv vgas G r inga f rs k att ndra eller ppna st td mparenheten Uts tt inte st...

Page 52: ...posi tion WARNING Always adjust both spring preloads left and right to the same setting Uneven adjustment can cause poor handling and loss of stability Spring seat length Standard Increased Decreased...

Page 53: ...st td mpare Vrid justeringshaken till r tt l ge VARNING Justera alltid b da fj derf rsp nningarna v nster och h ger till samma inst llning Oj mn justering kan leda till d liga v gegen skaper och s mr...

Page 54: ...ial wrench included in the owner s tool kit 3 Turn the adjusting rod in direction or to adjust the control rod stroke 4 While holding the adjusting rod securely tighten the locknut Adjusting position...

Page 55: ...la tige de r glage vers ou vers pour r gler la course de la tige de commande 3 Vrid justeringsstaget i riktning eller f r att justera styrstagets anslag 4 Tout en maintenant fermement la tige de r gl...

Page 56: ...e adjusting bolt securely tighten the locknut Damping For RXW10GTW 1 Adjust Damping Adjustment step Press the mode switch Make sure to switch the multi function meter to the electric suspension adjust...

Page 57: ...der au r glage JUSTERING AV STYRSTAG Utom f r RXW10GTW Styrstagets anslag VIKTIGT Kontrollera att justerbultarnas ndar r inst llda i samma l ge p varje sida 1 Lossa l smuttern 2 Vrid justeringsmuttern...

Page 58: ...to the fuel meter The top segment of the electric suspension level indicator flashes once if the electric sus pension grip warmer adjustment switch is continually pushed at the maximum level The bott...

Page 59: ...ue le moteur avait t coup Tryck justeringsknappen f r elektrisk fj dring greppv rmare i riktning eller Maximum 16 tryck Denna displayskala r inst lld p 2 niv er f r en gradering OBS Den elektriska fj...

Page 60: ...Part Q ty Remarks Slide rail suspension removal Remove the parts in the order listed below Rear axle nut Loosen Tension adjuster Loosen 1 Slide rail suspension 1 2 Collar 2 For installation reverse th...

Page 61: ...e r glage de la tension Desserrer 1 Suspension rail de coulissement 1 2 Collier de serrage 2 Reposer les pi ces dans l ordre inverse de leur d pose Ordnings f ljd Arbetsnamn Detaljnamn Kvan titet Anm...

Page 62: ...ed below Stopper band 2 Shaft 1 Rubber collar 3 Front shock absorber 1 Collar 2 Bushing 2 Suspension wheel 2 Hook assembly 2 Suspension wheel assembly 2 Shaft 1 Front pivot arm 1 Shaft 1 Bushing 2 Col...

Page 63: ...lier de serrage 2 Arbre 1 Support de suspension 1 1 Bague 2 Support de suspension 2 1 Collier dce serrage 2 Ordnings f ljd Arbetsnamn Detaljnamn Kvan titet Anm rkningar Glidskenans upph ngning is rtag...

Page 64: ...POWR TR Order Job Part Q ty Remarks Rear shock absorber 1 Collar 2 Collar 2 Guide wheel 2 Spacer 2 Rear spring 2 Shaft 1 Bushing 2 Rear pivot arm protector 2 Rear pivot arm 1 SLIDE RAIL SUSPENSION 26...

Page 65: ...arri re 2 Arbre 1 Bague 2 Protection de bras pivot arri re 2 Bras pivot arri re 1 Ordnings f ljd Arbetsnamn Detaljnamn Kvan titet Anm rkningar Bakre st ed mpare 1 Fl ns 2 Fl ns 2 Ledhjul 2 Mellanl gg...

Page 66: ...art Q ty Remarks Circlip 2 Hook 2 Control rod assembly 1 Shaft 1 Pivot shaft 1 Collar 3 Guide wheel 3 Rear axle shaft 1 Collar 4 Tension adjuster 2 For assembly reverse the disassembly procedure SLIDE...

Page 67: ...positif de r glage de la tension 2 Remonter les pi ces en inversant l ordre de leur d montage Ordnings f ljd Arbetsnamn Detaljnamn Kvan titet Anm rkningar Fj derring 2 Krok 2 Styrstag montering 1 Axel...

Page 68: ...l Remove the parts in the order listed below Rear axle nut Loosen Tension adjuster Loosen 1 Collar 2 2 Shaft 1 3 Guide wheel 2 4 Slide rail suspension 1 For installation reverse the removal procedure...

Page 69: ...guidage 2 4 Suspension rail de coulissement 1 Reposer les pi ces dans l ordre inverse de leur d pose Ordnings f ljd Arbetsnamn Detaljnamn Kvan titet Anm rkningar Glidskenans upph ngning borttagning De...

Page 70: ...suspension disassembly Remove the parts in the order listed below Stopper band 1 Shaft 1 Rubber collar 2 Shock absorber 1 Spacer 2 Collar 2 Oil seal 4 Bearing 2 Control rod assembly 1 Spacer 2 Collar...

Page 71: ...ement 2 Ensemble de tige de commande 1 Entretoise 2 Collier de serrage 2 Bague d tanch it 4 Roulement 2 Ordnings f ljd Arbetsnamn Detaljnamn Kvan titet Anm rkningar Glidskenans upph ngning is rtagning...

Page 72: ...shing 4 Collar 2 Sliding runner 2 Protector 1 Suspension wheel 6 Suspension wheel bracket 6 Shaft 1 Collar 1 Front pivot arm bracket 2 Bushing 4 Collar 2 Shaft 1 Rear pivot arm 1 Bushing 2 Shaft 1 Rea...

Page 73: ...e 1 Bras pivot arri re 1 Bague 2 Arbre 1 Support de bras pivot arri re 1 Coulisse 2 Ordnings f ljd Arbetsnamn Detaljnamn Kvan titet Anm rkningar Fr mre spindelbult 1 Bussning 4 Fl ns 2 Glidskena 2 Sky...

Page 74: ...POWR TR Order Job Part Q ty Remarks Guide wheel 3 Collar 4 Tension adjuster 2 Rear axle shaft 1 For assembly reverse the disassembly procedure SLIDE RAIL SUSPENSION 31...

Page 75: ...e roue arri re 1 Remonter les pi ces en inversant l ordre de leur d montage Ordnings f ljd Arbetsnamn Detaljnamn Kvan titet Anm rkningar Ledhjul 3 Fl ns 4 Sp nningsjusterare 2 Bakaxeltapp 1 F r instal...

Page 76: ...1 parts number Control rod 2 parts number Washer plate parts number Washer plate thickness mm in Upper Lower 8FR 4745A 00 RXW10GTW 8FU 4745B 00 90202 16229 2 5 0 098 8FU 47384 20 10 0 0 394 Control ro...

Page 77: ...e 2 Num ro de pi ce de commande de but e 1 Num ro de pi ce de rondelle plate Epaisseur de rondelle plate Sup rieure Inf rieure Styrstag detaljnummer Styrstag 1 L ngd L ngd L ngd Styrstag 1 detaljnumme...

Page 78: ...260 kg 573 lb RX10RTRW 269 kg 593 lb RXW10GTW 8GV1 273 kg 602 lb RXW10GTW 8GV2 281 kg 620 lb RX10MSW Minimum turning radius Clockwise 4 1 m 13 1 ft RX10RTW RX10RTRW RXW10GTW 4 0 m 13 5 ft RX10MSW Cou...

Page 79: ...Type NGK CR9EB Manufacture NGK Gap 0 7 0 8 mm 0 028 0 031 in Primary reduction Primary reduction system Spur gear Primary reduction ratio driven drive gear 1 23 37 30 Transmission Primary reduction sy...

Page 80: ...tion at 100 N 10 kg 22 lb 30 35 mm 1 18 1 38 in RX10RTW RX10RTRW RX10MSW 25 30 mm 0 98 1 18 in RXW10GTW Brake Brake type Caliper type disc brake Operation method Handlebar left hand operated Electrica...

Page 81: ...1 mm 0 9646 0 9654 in Camshaft journal diameter 24 459 24 472 mm 0 9630 0 9635 in Camshaft journal to camshaft cap clearance 0 028 0 062 mm 0 0011 0 0024 in Camshaft dimensions Intake A 32 95 33 05 mm...

Page 82: ...Exhaust 0 5 0 9 mm 0 020 0 035 in Valve stem diameter Intake 3 975 3 990 mm 0 1565 0 1571 in Limit 3 945 mm 0 1553 in Exhaust 4 465 4 480 mm 0 1758 0 1764 in Limit 4 43 mm 0 1744 in Valve guide insid...

Page 83: ...22 488 mm 0 8851 0 8854 in Limit 22 457 mm 0 8841 in Valve lifter hole inside diameter Intake 20 000 20 018 mm 0 7874 0 7881 in Limit 20 048 mm 0 7893 in Exhaust 22 500 22 518 mm 0 8858 0 8865 in Limi...

Page 84: ...0 031 0 055 mm 0 0012 0 0022 in Bearing color code 1 Violet 0 White 1 Blue 2 Black 3 Brown Crankshaft Width A 52 40 57 25 mm 2 063 2 254 in Width B 300 75 302 65 mm 11 84 11 92 in Crankshaft runout C...

Page 85: ...ater pump type Single suction centrifugal pump Impeller type Reduction ratio 37 31 23 18 1 525 Coolant type High quality silicate free ethylene glycol antifreeze containing corrosion inhibitors Coolan...

Page 86: ...2 1 N mm 2 25 kg mm 126 lb in RX10MSW Number of coils 4 92 Free length 87 4 mm 3 44 in RX10RTW RX10RTRW RXW10GTW 89 0 mm 3 50 in RX10MSW Set length 73 4 mm 2 89 in Primary sheave weight arm Part numbe...

Page 87: ...ing side twist angle 1 6 70 RX10RTW RX10RTRW 3 3 60 RXW10GTW RX10MSW Spring rate 11 88 N mm 1 211 kg mm 67 80 lb in RX10RTW RX10RTRW 12 66 N mm 1 290 kg mm 72 25 lb in RXW10GTW RX10MSW Number of coils...

Page 88: ...0 N 10 kg 22 lb 30 35 mm 1 18 1 38 in RX10RTW RX10RTRW RX10MSW 25 30 mm 0 98 1 18 in RXW10GTW Slide rail suspension Rear suspension Front travel 256 mm 10 08 in RX10RTW RX10RTRW RXW10GTW 183 mm 7 20 i...

Page 89: ...m s RX10RTW RX10RTRW 790 N 0 3 m s 80 50 kg 0 3 m s 178 lb 0 3 m s RX10MSW Compression 580 970 N 0 3 m s 59 10 98 84 kg 0 3 m s 130 218 lb 0 3 m s RX10RTW RX10RTRW 460 N 0 3 m s 46 87 kg 0 3 m s 103...

Page 90: ...0 0 59 in Caster angle 23 Ski Ski material Plastic Length 1 021 mm 40 2 in Width 132 0 mm 5 20 in RX10RTW RX10RTRW RXW10GTW 182 0 mm 7 17 in RX10MSW Ski suspension Front suspension Type Double wishbo...

Page 91: ...C 68 F White White T C I unit model Manufacturer F8T83171 MITSUBISHI Rectifier regulator Type Short circuit type Model Manufacturer FH001 SHINDENGEN No load regulated voltage DC 14 1 14 9 V Capacity D...

Page 92: ...sistance 37 0 45 2 at 20 C 68 F Cylinder identification sensor Model Manufacture 5VY NIPPON SEIKI Crankshaft position sensor Model Manufacture 8FP MITSUBISHI Resistance 445 545 at 20 C 68 F between Gr...

Page 93: ...it Main fuse 40 A 1 Fuel injection system fuse 10 A 1 Headlight fuse 20 A 1 Signal fuse 10 A 1 Ignition fuse 20 A 1 Electronic control suspension fuse 10 A 1 RXW10GTW Radiator fan motor fuse 4 A 1 Bac...

Page 94: ...and 2 0 2 1 4 Water pump 12 1 2 8 7 Coolant reservoir tank 10 1 0 7 2 Coolant recovery tank 10 1 0 7 2 Radiator 10 1 0 7 2 Pipe 10 1 0 7 2 Oil cooler 35 3 5 25 Oil pan 10 1 0 7 2 Engine mounting adjus...

Page 95: ...ue Remarks Nm m kg ft lb Crankcase M9 1 5 1st 15 1 5 11 See NOTE 2nd 15 65 70 1 5 65 70 11 65 70 Crankcase M6 1 0 12 1 2 8 7 Countershaft cover 12 1 2 8 7 A C magneto rotor cover 12 1 2 8 7 Starter cl...

Page 96: ...4 8 35 RX10RTW RX10MSW Apply LOCTITE Drain bolt drive chain housing 16 1 6 12 Chain housing cover 24 2 4 17 Shift lever assembly 23 2 3 17 RX10RTW RX10RTRW RXW10GTW Lever and drive chain housing cover...

Page 97: ...TITE Rear pivot arm and rear pivot arm bracket 72 7 2 52 Apply LOCTITE Rear pivot arm bracket and sliding frame 72 7 2 52 Rear axle 75 7 5 54 RX10RTW RX10RTRW RX10MSW Front pivot arm and frame 72 7 2...

Page 98: ...5 2 5 18 Ski 48 4 8 35 Ski runner 19 1 9 14 Ski and ski handle front 12 1 2 8 7 Ski and ski handle rear 17 1 7 12 Shock absorber upper 45 4 5 33 Shock absorber lower 45 4 5 33 Steering arm locknut 35...

Page 99: ...ions call for clean dry threads Components should be at room temperature A nut B bolt General torque specifications Nm m kg ft lb 10 mm 6 mm 6 0 6 4 3 12 mm 8 mm 15 1 5 11 14 mm 10 mm 30 3 0 22 17 mm...

Page 100: ...0GTW 8GV1 273 kg 602 lb RXW10GTW 8GV2 281 kg 620 lb RX10MSW Rayon de braquage minimal Dans le sens des aiguilles d une montre 4 1 m 13 1 ft RX10RTW RX10RTRW RXW10GTW 4 0 m 13 5 ft RX10MSW Dans le sens...

Page 101: ...Fabricant NGK Ecartement 0 7 0 8 mm 0 028 0 031 in R duction primaire Syst me de r duction primaire Engrenage denture droite Taux de r duction primaire pignon men pignon menant 1 23 37 30 Transmissio...

Page 102: ...35 mm 1 18 1 38 in RX10RTW RX10RTRW RX10MSW 25 30 mm 0 98 1 18 in RXW10GTW Frein Type de frein Frein disque trier M thode de fonctionnement Au guidon main gauche Partie lectrique Circuit d allumage D...

Page 103: ...9646 0 9654 in Diam tre de tourillon d arbre cames 24 459 24 472 mm 0 9630 0 9635 in Jeu entre tourillon et chapeau d arbre cames 0 028 0 062 mm 0 0011 0 0024 in Dimensions de l arbre cames Admission...

Page 104: ...Echappement 0 5 0 9 mm 0 020 0 035 in Diam tre de queue de soupape Admission 3 975 3 990 mm 0 1565 0 1571 in Limite 3 945 mm 0 1553 in Echappement 4 465 4 480 mm 0 1758 0 1764 in Limite 4 43 mm 0 174...

Page 105: ...7857 in Echappement 22 482 22 488 mm 0 8851 0 8854 in Limite 22 457 mm 0 8841 in Diam tre int rieur d orifice de poussoir de soupape Admission 20 000 20 018 mm 0 7874 0 7881 in Limite 20 048 mm 0 7893...

Page 106: ...ielle 0 031 0 055 mm 0 0012 0 0022 in Code de couleur des coussinets 1 Violet 0 Blanc 1 Bleu 2 Noir 3 Brun Vilebrequin Largeur A 52 40 57 25 mm 2 063 2 254 in Largeur B 300 75 302 65 mm 11 84 11 92 in...

Page 107: ...pe eau Pompe centrifuge une entr e d aspiration de type turbine Taux de r duction 37 31 23 18 1 525 Type de liquide de refroidissement Antigel l thyl ne glycol de haute qualit exempt de silicates cont...

Page 108: ...g mm 126 lb in RX10MSW Nombre de bobines 4 92 Longueur libre 87 4 mm 3 44 in RX10RTW RX10RTRW RXW10GTW 89 0 mm 3 50 in RX10MSW Longueur r gl e 73 4 mm 2 89 in Bras de masselotte de poulie primaire Num...

Page 109: ...t angle de torsion 1 6 70 RX10RTW RX10RTRW 3 3 60 RXW10GTW RX10MSW Raideur de ressort 11 88 N mm 1 211 kg mm 67 80 lb in RX10RTW RX10RTRW 12 66 N mm 1 290 kg mm 72 25 lb in RXW10GTW RX10MSW Nombre de...

Page 110: ...b 30 35 mm 1 18 1 38 in RX10RTW RX10RTRW RX10MSW 25 30 mm 0 98 1 18 in RXW10GTW Suspension rail de coulissement Suspension arri re D battement avant 256 mm 10 08 in RX10RTW RX10RTRW RXW10GTW 183 mm 7...

Page 111: ...50 kg 0 3 m s 178 lb 0 3 m s RX10MSW Compression 580 970 N 0 3 m s 59 10 98 84 kg 0 3 m s 130 218 lb 0 3 m s RX10RTW RX10RTRW 460 N 0 3 m s 46 87 kg 0 3 m s 103 lb 0 3 m s RX10MSW Patin Epaisseur 17...

Page 112: ...s skis 0 15 mm 0 0 59 in Angle de chasse 23 Ski Mat riau des skis Plastique Longueur 1 021 mm 40 2 in Largeur 132 0 mm 5 20 in RX10RTW RX10RTRW RXW10GTW 182 0 mm 7 17 in RX10MSW Suspension des skis Su...

Page 113: ...de la bobine de stator code de couleur 0 19 0 24 20 C 68 F Blanc Blanc Mod le fabricant du bloc T C I F8T83171 MITSUBISHI Redresseur r gulateur Type Type de court circuit Mod le fabricant FH001 SHIND...

Page 114: ...uce R sistance du r chauffeur 37 0 45 2 20 C 68 F Capteur d identification de cylindre Mod le fabricant 5VY NIPPON SEIKI Capteur de position de vilebrequin Mod le fabricant 8FP MITSUBISHI R sistance 4...

Page 115: ...injection de carburant 10 A 1 Fusible de phare 20 A 1 Fusible de signalisation 10 A 1 Fusible d allumage 20 A 1 Fusible de suspension commande lectronique 10 A 1 RXW10GTW Fusible du moteur de ventila...

Page 116: ...p ration du liquide de refroidissement 10 1 0 7 2 Radiateur 10 1 0 7 2 Tuyau 10 1 0 7 2 Radiateur d huile 35 3 5 25 Carter d huile 10 1 0 7 2 Boulon de r glage de support du moteur 9 0 9 6 5 Ecrou de...

Page 117: ...15 1 5 11 Voir N B 2 me 15 65 70 1 5 65 70 11 65 70 Carter moteur M6 1 0 12 1 2 8 7 Carter d arbre d quilibrage 12 1 2 8 7 Couvercle de rotor d alternateur aimantation permanente 12 1 2 8 7 Embrayage...

Page 118: ...ne de transmission 16 1 6 12 Couvercle du carter de cha ne 24 2 4 17 Ensemble de levier de s lection 23 2 3 17 RX10RTW RX10RTRW RXW10GTW Levier et couvercle du carter de cha ne de transmission 10 1 0...

Page 119: ...port de bras pivot arri re 72 7 2 52 Appliquer du LOCTITE Support de bras pivot arri re et cadre coulissant 72 7 2 52 Essieu arri re 75 7 5 54 RX10RTW RX10RTRW RX10MSW Bras pivot avant et cadre 72 7 2...

Page 120: ...interm diaire barre d accouplement 25 2 5 18 Ski 48 4 8 35 Longeron de ski 19 1 9 14 Ski et poign e de ski avant 12 1 2 8 7 Ski et poign e de ski arri re 17 1 7 12 Amortisseur sup rieur 45 4 5 33 Amo...

Page 121: ...ion contraire les caract ristiques de couple s appliquent des filetages propres et secs Les pi ces doivent tre temp rature ambiante A crou B boulon Caract ristiques g n rales des couples de serrage Nm...

Page 122: ...kg 567 lb RX10RTW 260 kg 573 lb RX10RTRW 269 kg 593 lb RXW10GTW 8GV1 273 kg 602 lb RXW10GTW 8GV2 281 kg 620 lb RX10MSW Minsta sv ngradie Medurs 4 1 m 13 1 ft RX10RTW RX10RTRW RXW10GTW 4 0 m 13 5 ft R...

Page 123: ...Tillverkare NGK Gap 0 7 0 8 mm 0 028 0 031 in Prim r reduktion Prim rt reduktionssystem Rakskuret drev Prim r reduktionsgrad drev drivhjul 1 23 37 30 V xell da Prim rt reduktionssystem Variatorrem Pr...

Page 124: ...jning vid 100 N 10 kg 22 lb 30 35 mm 1 18 1 38 in RX10RTW RX10RTRW RX10MSW 25 30 mm 0 98 1 18 in RXW10GTW Broms Bromstyp Skivbroms av oktyp Man vreringsmetod Handreglage v nster hand Elektriskt T ndn...

Page 125: ...4 521 mm 0 9646 0 9654 in Kamaxeltappens diameter 24 459 24 472 mm 0 9630 0 9635 in Kamaxeltapp till kamaxelk pa spel 0 028 0 062 mm 0 0011 0 0024 in Kamaxeldimensioner Insug A 32 95 33 05 mm 1 2972 1...

Page 126: ...020 0 035 in Ventilskaftst ngens diameter Insug 3 975 3 990 mm 0 1565 0 1571 in Gr nsv rde 3 945 mm 0 1553 in Avgas 4 465 4 480 mm 0 1758 0 1764 in Gr nsv rde 4 43 mm 0 1744 in Ventilstyrningens inner...

Page 127: ...mm 0 8851 0 8854 in Gr nsv rde 22 457 mm 0 8841 in Ventillyftarh lets innerdiameter Insug 20 000 20 018 mm 0 7874 0 7881 in Gr nsv rde 20 048 mm 0 7893 in Avgas 22 500 22 518 mm 0 8858 0 8865 in Gr ns...

Page 128: ...31 0 055 mm 0 0012 0 0022 in Lagrets f rgkod 1 Violett 0 Vitt 1 Bl tt 2 Svart 3 Brunt Vevaxel Bredd A 52 40 57 25 mm 2 063 2 254 in Bredd B 300 75 302 65 mm 11 84 11 92 in Vevaxelkastning C 0 03 mm 0...

Page 129: ...p av enkelsugstyp impellertyp Reduktionsgrad 37 31 23 18 1 525 Kylmedelstyp H gv rdigt silikatfritt etylenglykolbaserat frostskyddsmedel som ven motverkar rostbildning Kylmedlets blandningsgrad kylmed...

Page 130: ...0GTW 22 1 N mm 2 25 kg mm 126 lb in RX10MSW Antal spiraler 4 92 Fri l ngd 87 4 mm 3 44 in RX10RTW RX10RTRW RXW10GTW 89 0 mm 3 50 in RX10MSW Inst lld l ngd 73 4 mm 2 89 in Prim rskivans viktarm Artikel...

Page 131: ...ans fj der Snoningsvinkel 1 6 70 RX10RTW RX10RTRW 3 3 60 RXW10GTW RX10MSW Fj dringsgrad 11 8 N mm 1 211 kg mm 67 80 lb in RX10RTW RX10RTRW 12 66 N mm 1 290 kg mm 72 25 lb in RXW10GTW RX10MSW Antal spi...

Page 132: ...N 10 kg 22 lb 30 35 mm 1 18 1 38 in RX10RTW RX10RTRW RX10MSW 25 30 mm 0 98 1 18 in RXW10GTW Glidskenans upph ngning bakre upph ngning Fr mre bana 256 mm 10 08 in RX10RTW RX10RTRW RXW10GTW 183 mm 7 20...

Page 133: ...0 3 m s RX10RTW RX10RTRW 790 N 0 3 m s 80 50 kg 0 3 m s 178 lb 0 3 m s RX10MSW Hoptryckning 580 970 N 0 3 m s 59 10 98 84 kg 0 3 m s 130 218 lb 0 3 m s RX10RTW RX10RTRW 460 N 0 3 m s 46 87 kg 0 3 m s...

Page 134: ...r nkningens storlek 0 15 mm 0 0 59 in Spindelbultens lutning bak t 23 Skida Skidmaterial Plast L ngd 1 021 mm 40 2 in Bredd 132 0 mm 5 20 in RX10RTW RX10RTRW RXW10GTW 182 0 mm 7 17 in RX10MSW Skidupph...

Page 135: ...vid 20 C 68 F Vit Vit T C I enhetsmodell Tillverkare F8T83171 MITSUBISHI Likriktare regulator Typ Kortsluten typ Modell Tillverkare FH001 SHINDENGEN Reglerad sp nning utan belastning likstr m 14 1 14...

Page 136: ...0 45 2 vid 20 C 68 F Givare f r cylinderidentifiering Modell Tillverkare 5VY NIPPON SEIKI Vevaxell gessensor Modell Tillverkare 8FP MITSUBISHI Resistans 445 545 vid 20 C 68 F mellan Gr och Svart Giva...

Page 137: ...1 Br nsleinsprutningssystem s kring 10 A 1 Str lkastars kring 20 A 1 Signals kring 10 A 1 T ndningss kring 20 A 1 Elektroniskt styrd upph ngning s kring 10 A 1 RXW10GTW Kylarfl ktens motor s kring 4...

Page 138: ...enpump 12 1 2 8 7 Kylmedelstank 10 1 0 7 2 Expansionsk rl 10 1 0 7 2 Kylare 10 1 0 7 2 R r 10 1 0 7 2 Oljekylare 35 3 5 25 Oljetr g 10 1 0 7 2 Justeringsbultar f r motorf ste 9 0 9 6 5 Motorf stets mu...

Page 139: ...gningsmoment Anm rkningar Nm m kg ft lb Vevhus M9 1 5 1 a 15 1 5 11 Se notering 2 a 15 65 70 1 5 65 70 11 65 70 Vevhus M6 1 0 12 1 2 8 7 Vevhusk pa 12 1 2 8 7 Generatordrevets k pa 12 1 2 8 7 Startkop...

Page 140: ...djehjul 48 4 8 35 RX10RTW RX10MSW Stryk p LOCTITE Urtappningsbult drivkedjehuset 16 1 6 12 Kedjehusets k pa 24 2 4 17 V xelspaksenhet 23 2 3 17 RX10RTW RX10RTRW RXW10GTW Spak och drivkedjehusk pa 10 1...

Page 141: ...61 Stryk p LOCTITE Bakre spindelbult och f ste f r bakre spindelbult 72 7 2 52 Stryk p LOCTITE F ste f r fr mre spindelbult och glidram 72 7 2 52 Bakaxel 75 7 5 54 RX10RTW RX10RTRW RX10MSW Fr mre spi...

Page 142: ...lt 25 2 5 18 Skida 48 4 8 35 Skidskena 19 1 9 14 Skida och skidf ste fram 12 1 2 8 7 Skida och skidf ste bak 17 1 7 12 St td mpare vre 45 4 5 33 St td mpare undre 45 4 5 33 Styrarmens l smutter 35 3 5...

Page 143: ...s avser tdragningsmomenten tdragning med rena och torra g ngor Komponenterna skall h llas vid rumstemperatur A mutter B bult Generella tdragningsmoment specifikationer Nm m kg ft lb 10 mm 6 mm 6 0 6 4...

Page 144: ...SPEC CABLE ROUTING CABLE ROUTING 55...

Page 145: ...au fil conducteur secondaire 3 Collier pince Faire passer le fil conducteur secon daire 3 et le fil positif du moteur cellule au dessus du support de batte rie et les fixer au support de batterie avec...

Page 146: ...SPEC CABLE ROUTING 57...

Page 147: ...ur Boulon collerette Placer les protecteurs de la fiche rapide du compteur la racine du bossage du c t du compteur Relais du syst me d injection de car burant Relais de phare Relais de charge Relais d...

Page 148: ...SPEC CABLE ROUTING 59...

Page 149: ...Fixer avec un collier le portail de direction et la durite de reniflard de r servoir carburant Apr s leur fixation rassembler les fiches rapides du contacteur de feu stop du support de levier 1 du su...

Page 150: ...SPEC CABLE ROUTING 61...

Page 151: ...de r servoir carburant Lier les deux fils de tube la colonne de direction en un point en les entou rant de 3 5 tours de ruban adh sif noir L extr mit du ruban adh sif ne doit pas tre d coll e Contact...

Page 152: ...SPEC CABLE ROUTING 63...

Page 153: ...Fixer avec un collier le fil positif et le fil n gatif de la batterie Attache Durite de r servoir d huile moteur Orienter le sens de serrage du collier vers le bas Durite de vidange Moins de 30 mm 1 2...

Page 154: ...SPEC CABLE ROUTING 65...

Page 155: ...tesse Les deux faisceaux ne doivent pas toucher l extr mit du tuyau Fixer avec un collier la durite de reniflard du r servoir carburant et les deux faisceaux de c bles Serrer la traverse de ch ssis et...

Page 156: ...SPEC CABLE ROUTING 67...

Page 157: ...qu ils ne soient pas coinc s entre la base de la selle et le support de feu arri re Fiche rapide du fil de feu arri re stop RX10MSW Collier pince RX10MSW Fil de feu arri re stop RX10MSW Cache de fil d...

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Page 159: ...apteur de pression d air d admission Capteur de pression atmosph rique Capteur de temp rature d eau Capteur de temp rature d air d admission Contacteur de chauffe poign e Contacteur de chauffe pouce M...

Page 160: ...Vert Br L Brun Bleu Br W Brun Blanc Br Y Brun Jaune G B Vert Noir G R Vert Rouge G W Vert Blanc G Y Vert Jaune Gy R Gris Rouge L B Bleu Noir L R Bleu Rouge L W Bleu Blanc L Y Bleu Jaune Lg B Vert cla...

Page 161: ......

Page 162: ......

Page 163: ...W R W R W R W B R L R L RL RL L B L P W P W Y L B G L R B R W R W L R L R G G B B G B G B Y Y B B Ch Ch R B R B O R O R Br B W B R L R L F B B W W G G L Y L Y Ch Ch P P L R Gy Gy B L B Y B Y Lg Lg R Y...

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