Yamaha ROADLINER XV19SW, Service Manual

Page: 242 / 444

CAMSHAFTS
5-30
CAUTION:
ECA14650
Be sure to install the valve lifter in its appro-
priate position.
c. Start the engine and warm it up.
d. Stop the engine.
e. Remove the camshaft sprocket cover.
f. Rotate the camshaft until the punch mark “1”
on the camshaft driven gear aligns with the
punch mark on the camshaft drive gear as
shown. This is the condition in which piston
#1 is at top dead center (TDC).
NOTE:
The crankshaft can be rotated smoothly when
the spark plugs are removed.
WARNING
EWA12880
Be careful since the engine is hot.
g. With piston #1 at TDC, count the indicated
number of gear teeth and place marks “2”
through “5” on the camshaft driven gear as
shown. When these marks align between the
centers of the camshaft drive and driven
gears, the corresponding valve lifter is at its
highest point.
h. Rotate the crankshaft until the mark (on the
camshaft driven gear) for the valve lifter to be
bled aligns with the camshaft drive gear as
shown.
Example:
For bleeding the cylinder #2 intake valve lift-
er, align mark “2” as shown.
i. Leave the camshaft drive and driven gears
aligned for five minutes to allow the valve lift-
er to bleed.
j. If necessary, repeat steps (h) and (i) to bleed
other valve lifters.
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EAS24060
INSTALLING THE VALVE LIFTERS
1. Install:
• Front valve lifter case
• Rear valve lifter case
• Valve lifters
NOTE:
• Install the valve lifter in the correct place.
• After installing the valve lifters, fill the tops of
them with engine oil.
1. Piston #1 TDC punch mark
2. Cylinder #2 intake valve at its highest point
3. Cylinder #1 exhaust valve at its highest point
4. Cylinder #1 intake valve at its highest point
5. Cylinder #2 exhaust valve at its highest point
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1. Piston #1 TDC punch mark
2. Cylinder #2 intake valve at its highest point
T
R
.
Valve lifter case bolt
10 Nm (1.0 m·kg, 7.2 ft·lb)
LOCTITE
®
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