ENGINE
3-4
EAS20470
ENGINE
EAS20530
ADJUSTING THE VALVE CLEARANCE
The following procedure applies to all of the
valves.
NOTE:
• The valve clearance is automatically adjusted
by the hydraulic valve lifter. However, there are
times when the valve clearance needs to be
adjusted manually. If this is the case, adjust the
clearance of the two maladjusted or worn
valves using the adjusting screw on the rocker
arm.
If clearance is on the slip side “1”, loosen the
adjusting screw and bring the valve clearance
“a” within specification. Check if the valve
clearance “b” on the adjusting screw “2” side is
within specification.
If clearance is on the adjusting screw “2” side,
tighten the adjusting screw and bring the valve
clearance “b” within specification.
• Valve clearance adjustment should be made
on a cold engine, at room temperature.
• When the valve clearance is to be measured or
adjusted, the piston must be at top dead center
(TDC) on the compression stroke.
1. Remove:
• Rider seat
• Rider seat bracket assembly
Refer to “GENERAL CHASSIS” on page 4-1.
• Fuel tank
Refer to “FUEL TANK” on page 6-1.
• Air filter case
Refer to “GENERAL CHASSIS” on page 4-1.
• Muffler
• Exhaust pipes
Refer to “ENGINE REMOVAL” on page 5-1.
2. Disconnect:
• Spark plug caps
3. Remove:
• Spark plugs
4. Remove:
• Shift pedal assembly “1”
5. Remove:
• Damper cover “1”
• Damper “2”
• Timing mark accessing screw “3”
• Crankshaft end screw “4”
6. Remove:
• Camshaft sprocket cover “1”
7. Remove:
• Wire harness guide bolt “1”
1
3
4
2
1
1
Summary of Contents for ROADLINER XV19SW
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15...
Page 56: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4...
Page 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B...
Page 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft...
Page 79: ...CABLE ROUTING 2 53...
Page 87: ...CABLE ROUTING 2 61...
Page 90: ......
Page 123: ...ELECTRICAL SYSTEM 3 33 a b 1...
Page 126: ......
Page 148: ...FRONT WHEEL 4 22...
Page 185: ...HANDLEBAR 4 59 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in...
Page 288: ...GENERATOR AND STARTER CLUTCH 5 76 Yamaha bond No 1215 90890 85505 Three Bond No 1215...
Page 344: ......
Page 350: ...IGNITION SYSTEM 7 6...
Page 358: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery...
Page 360: ...CHARGING SYSTEM 7 16...
Page 411: ...ELECTRICAL COMPONENTS 7 67 EAS27970 ELECTRICAL COMPONENTS 11 3 6 7 8 10 4 9 12 13 5 2 1 14...
Page 413: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7...
Page 443: ......
Page 444: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...