Yamaha ROADLINER XV19SW, Service Manual

Page: 211 / 444

CLUTCH ........................................................................................................ 5-50
REMOVING THE CLUTCH ..................................................................... 5-60
REMOVING THE PRIMARY DRIVE GEAR ............................................ 5-60
REMOVING THE LEFT BALANCER DRIVE GEAR ............................... 5-60
CHECKING THE FRICTION PLATES .................................................... 5-61
CHECKING THE CLUTCH PLATES....................................................... 5-61
CHECKING THE CLUTCH SPRING PLATE .......................................... 5-61
CHECKING THE CLUTCH HOUSING.................................................... 5-62
CHECKING THE CLUTCH BOSS........................................................... 5-62
CHECKING THE PRESSURE PLATE .................................................... 5-62
CHECKING THE CLUTCH PUSH RODS ............................................... 5-62
CHECKING THE PRIMARY DRIVE GEAR............................................. 5-62
CHECKING THE PRIMARY DRIVEN GEAR .......................................... 5-62
CHECKING THE LEFT BALANCER GEARS ......................................... 5-62
INSTALLING THE LEFT BALANCER DRIVE GEAR.............................. 5-63
INSTALLING THE PRIMARY DRIVE GEAR........................................... 5-64
INSTALLING THE CLUTCH.................................................................... 5-65
DISASSEMBLING THE CLUTCH MASTER CYLINDER ........................ 5-66
CHECKING THE CLUTCH MASTER CYLINDER .................................. 5-66
ASSEMBLING THE CLUTCH MASTER CYLINDER .............................. 5-67
INSTALLING THE CLUTCH MASTER CYLINDER ................................ 5-67
REMOVING THE CLUTCH RELEASE CYLINDER ................................ 5-68
CHECKING THE CLUTCH RELEASE CYLINDER................................. 5-68
ASSEMBLING THE CLUTCH RELEASE CYLINDER ............................ 5-68
INSTALLING THE CLUTCH RELEASE CYLINDER............................... 5-69
SHIFT SHAFT ............................................................................................... 5-70
CHECKING THE SHIFT SHAFT ............................................................. 5-71
CHECKING THE STOPPER LEVER ...................................................... 5-71
INSTALLING THE SHIFT SHAFT ........................................................... 5-71
GENERATOR AND STARTER CLUTCH ..................................................... 5-72
REMOVING THE GENERATOR............................................................. 5-74
REMOVING THE STARTER CLUTCH ................................................... 5-74
CHECKING THE STARTER CLUTCH.................................................... 5-74
CHECKING THE TORQUE LIMITER...................................................... 5-75
INSTALLING THE STARTER CLUTCH.................................................. 5-75
INSTALLING THE GENERATOR ........................................................... 5-75
ELECTRIC STARTER ................................................................................... 5-77
CHECKING THE STARTER MOTOR ..................................................... 5-79
ASSEMBLING THE STARTER MOTOR................................................. 5-80
TRANSFER GEAR CASE ............................................................................. 5-81
REMOVING THE MIDDLE DRIVEN SHAFT........................................... 5-86
CHECKING THE MIDDLE DRIVE........................................................... 5-86
CHECKING THE OIL STRAINER ........................................................... 5-86
CHECKING THE TRANSFER GEAR OIL PUMP ................................... 5-86
CHECKING THE OIL PIPES................................................................... 5-87
ASSEMBLING THE TRANSFER GEAR OIL PUMP ............................... 5-87
INSTALLING THE TRANSFER GEAR CASE......................................... 5-87