CAMSHAFTS
5-31
2. Install:
• Push rod covers “1”
NOTE:
Install the push rod covers so that their paint
marks “a” are facing towards the cylinder heads.
EAS24070
INSTALLING THE ROCKER ARMS AND
PUSH RODS
The following procedure applies to both cylin-
ders.
1. Install:
• Rocker arms “1”
• Rocker arm shafts “2”
(onto rocker arm base)
NOTE:
The thread hole “a” of the rocker arm shaft must
face to the outside.
2. Install:
• Rocker arm base
(with rocker arms)
• Push rods
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Put the rocker arm base on the cylinder head.
b. Install the push rods.
NOTE:
• Be sure to correctly install the push rods be-
tween the rocker arms and valve lifters as
shown. The illustration is viewed from the right
side of the vehicle.
• The lengths of push rod 1 and push rod 2 are
different. Therefore, be sure to install them in
the proper position.
• Lubricate the push rod end balls with engine
oil.
c. Install the rocker arm base bolts (M6) “1” and
rocker arm base bolts (M8) “2” and “3”.
NOTE:
Tighten the rocker arm base bolts in stages and
in a crisscross pattern.
E
a
a
1
1
1
2
a
a
A. Rear cylinder
B. Front cylinder
1. Exhaust side rocker arm
2. Intake side rocker arm
3. Exhaust valve lifter
4. Intake valve lifter
5. Push rod 1 l = 286.5 mm (11.280 in)
6. Push rod 2 l = 288.5 mm (11.358 in)
T
R
.
Rocker arm base bolt (M6)
10 Nm (1.0 m·kg, 7.2 ft·lb)
Rocker arm base bolt (M8)
24 Nm (2.4 m·kg, 17ft·lb)
Summary of Contents for ROADLINER XV19SW
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15...
Page 56: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4...
Page 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B...
Page 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft...
Page 79: ...CABLE ROUTING 2 53...
Page 87: ...CABLE ROUTING 2 61...
Page 90: ......
Page 123: ...ELECTRICAL SYSTEM 3 33 a b 1...
Page 126: ......
Page 148: ...FRONT WHEEL 4 22...
Page 185: ...HANDLEBAR 4 59 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in...
Page 288: ...GENERATOR AND STARTER CLUTCH 5 76 Yamaha bond No 1215 90890 85505 Three Bond No 1215...
Page 344: ......
Page 350: ...IGNITION SYSTEM 7 6...
Page 358: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery...
Page 360: ...CHARGING SYSTEM 7 16...
Page 411: ...ELECTRICAL COMPONENTS 7 67 EAS27970 ELECTRICAL COMPONENTS 11 3 6 7 8 10 4 9 12 13 5 2 1 14...
Page 413: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7...
Page 443: ......
Page 444: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...