CAMSHAFTS
5-25
4. Measure:
• Rocker arm shaft outside diameter “a”
Out of specification
→
Replace.
5. Calculate:
• Rocker arm to rocker arm shaft clearance
NOTE:
Calculate the clearance by subtracting the rock-
er arm shaft outside diameter from the rocker
arm inside diameter.
Above 0.08 mm (0.003 in)
→
Replace the de-
fective part(s).
EAS23900
CHECKING THE ROCKER ARM BASES
1. Check:
• Rocker arm base
Cracks/damage
→
Replace.
EAS23910
CHECKING THE PUSH RODS
1. Check:
• Push rod
• Push rod end
Bends/damage
→
Replace.
2. Measure:
• Push rod runout
Out of specification
→
Replace.
EAS23920
CHECKING THE VALVE LIFTERS AND
VALVE LIFTER CASES
1. Check:
• Valve lifter
Blue discoloration/excessive wear/pitting/
scratches
→
Replace and check the lubrica-
tion system.
2. Check:
• Valve lifter case “1”
Damage/wear
→
Replace the valve lifter
case.
• O-rings “2”
Damage/wear
→
Replace the O-ring.
3. Measure:
• Valve lifter outside diameter “a”
Out of specification
→
Replace.
Rocker arm shaft outside diame-
ter
17.976–17.991 mm (0.7077–
0.7083 in)
Rocker-arm-to-rocker-arm-shaft
clearance
0.009–0.042 mm (0.0004–0.0017
in)
Valve push rod runout
0.3 mm (0.012 in)
1
2
Summary of Contents for ROADLINER XV19SW
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15...
Page 56: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4...
Page 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B...
Page 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft...
Page 79: ...CABLE ROUTING 2 53...
Page 87: ...CABLE ROUTING 2 61...
Page 90: ......
Page 123: ...ELECTRICAL SYSTEM 3 33 a b 1...
Page 126: ......
Page 148: ...FRONT WHEEL 4 22...
Page 185: ...HANDLEBAR 4 59 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in...
Page 288: ...GENERATOR AND STARTER CLUTCH 5 76 Yamaha bond No 1215 90890 85505 Three Bond No 1215...
Page 344: ......
Page 350: ...IGNITION SYSTEM 7 6...
Page 358: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery...
Page 360: ...CHARGING SYSTEM 7 16...
Page 411: ...ELECTRICAL COMPONENTS 7 67 EAS27970 ELECTRICAL COMPONENTS 11 3 6 7 8 10 4 9 12 13 5 2 1 14...
Page 413: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7...
Page 443: ......
Page 444: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...