TIGHTENING TORQUES
2-20
NOTE:
• Tighten the connecting rod bolts to 15 Nm (1.5 m·kg, 11 ft·lb), and then tighten them further to reach
the specified angle 125–135°.
• Install the crankcase stud bolts (M12) so that their installed length is 141.5 mm (5.57 in).
• Install the crankcase stud bolts (M10) so that their installed length is 70.5 mm (2.78 in).
Dipstick joint bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Drive pulley case bolt
M10
8
70 Nm (7.0 m·kg, 50 ft·lb)
Oil strainer bolt (oil tank)
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Oil pipe 5 bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Transfer gear case cover plate
bolt
M6
3
5 Nm (0.5 m·kg, 3.6 ft·lb)
Transfer gear case cover bolt
M6
12
10 Nm (1.0 m·kg, 7.2 ft·lb)
Oil tank cover bolt
M6
15
10 Nm (1.0 m·kg, 7.2 ft·lb)
Oil tank bracket bolt
M8
2
28 Nm (2.8 m·kg, 20 ft·lb)
Shift shaft spring stopper bolt
M8
1
22 Nm (2.2 m·kg, 16 ft·lb)
Stopper lever bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Crankshaft position sensor screw
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Neutral switch screw
M6
2
4 Nm (0.4 m·kg, 2.9 ft·lb)
Stator coil screw
M6
3
10 Nm (1.0 m·kg, 7.2 ft·lb)
Neutral switch lead clamp screw
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Speed sensor bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Oil cooler bolt
M6
1
7 Nm (0.7 m·kg, 5.1 ft·lb)
Oil cooler bracket bolt
M6
2
7 Nm (0.7 m·kg, 5.1 ft·lb)
Oil cooler hose bolt
M6
8
7 Nm (0.7 m·kg, 5.1 ft·lb)
Clutch hose union bolt
M10
2
30 Nm (3.0 m·kg, 22 ft·lb)
Clutch pipe union bolt
M10
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Clutch pipe holder bolt
M6
2
7 Nm (0.7 m·kg, 5.1 ft·lb)
Clutch pipe joint nut
M10
1
19 Nm (1.9 m·kg, 13 ft·lb)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
Summary of Contents for ROADLINER XV19SW
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15...
Page 56: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4...
Page 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B...
Page 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft...
Page 79: ...CABLE ROUTING 2 53...
Page 87: ...CABLE ROUTING 2 61...
Page 90: ......
Page 123: ...ELECTRICAL SYSTEM 3 33 a b 1...
Page 126: ......
Page 148: ...FRONT WHEEL 4 22...
Page 185: ...HANDLEBAR 4 59 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in...
Page 288: ...GENERATOR AND STARTER CLUTCH 5 76 Yamaha bond No 1215 90890 85505 Three Bond No 1215...
Page 344: ......
Page 350: ...IGNITION SYSTEM 7 6...
Page 358: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery...
Page 360: ...CHARGING SYSTEM 7 16...
Page 411: ...ELECTRICAL COMPONENTS 7 67 EAS27970 ELECTRICAL COMPONENTS 11 3 6 7 8 10 4 9 12 13 5 2 1 14...
Page 413: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7...
Page 443: ......
Page 444: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...