Yamaha ROADLINER XV19SW, Service Manual

Page: 190 / 444

FRONT FORK
4-64
EAS22960
REMOVING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
NOTE:
Place the vehicle on a suitable stand so that the
front wheel is elevated.
2. Loosen:
• Lower bracket pinch bolts
WARNING
EW1D71007
Before loosening the lower bracket pinch
bolts, support the front fork leg.
EAS22980
DISASSEMBLING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
1. Drain:
• Fork oil
NOTE:
Stroke the outer tube several times while drain-
ing the fork oil.
2. Remove:
• Dust seal “1”
• Oil seal clip “2”
(with a flathead screwdriver)
CAUTION:
ECA14180
Do not scratch the inner tube.
3. Remove:
• Damper rod bolt “1”
• Copper washer
NOTE:
While holding the damper rod with the damper
rod holder “2” and T-handle “3”, loosen the
damper rod bolt.
4. Remove:
• Inner tube
▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼▼▼
a. Hold the front fork leg horizontally.
b. Securely clamp the brake caliper bracket in a
vise with soft jaws.
c. Separate the inner tube from the outer tube
by pulling the inner tube forcefully but careful-
ly.
CAUTION:
ECA14190
• Excessive force will damage the oil seal
and bushing. A damaged oil seal or bush-
ing must be replaced.
• Avoid bottoming the inner tube into the out-
er tube during the above procedure, as the
oil flow stopper will be damaged.
Damper rod holder
90890-01460
T-handle
90890-01326
T-handle 3/8" drive 60 cm long
YM-01326