............................................................................................... 4-43
INTRODUCTION..................................................................................... 4-49
CHECKING THE REAR BRAKE DISC ................................................... 4-49
REPLACING THE REAR BRAKE PADS ................................................ 4-49
REMOVING THE REAR BRAKE CALIPER ............................................ 4-50
DISASSEMBLING THE REAR BRAKE CALIPER .................................. 4-50
CHECKING THE REAR BRAKE CALIPER............................................. 4-51
ASSEMBLING THE REAR BRAKE CALIPER ........................................ 4-51
INSTALLING THE REAR BRAKE CALIPER........................................... 4-51
REMOVING THE REAR BRAKE MASTER CYLINDER ......................... 4-52
CHECKING THE REAR BRAKE MASTER CYLINDER.......................... 4-52
ASSEMBLING THE REAR BRAKE MASTER CYLINDER ..................... 4-53
INSTALLING THE REAR BRAKE MASTER CYLINDER........................ 4-53
................................................................................................ 4-55
REMOVING THE HANDLEBAR.............................................................. 4-57
CHECKING THE HANDLEBAR .............................................................. 4-57
INSTALLING THE HANDLEBAR ............................................................ 4-57
............................................................................................... 4-60
REMOVING THE FRONT FORK LEGS.................................................. 4-64
DISASSEMBLING THE FRONT FORK LEGS........................................ 4-64
CHECKING THE FRONT FORK LEGS .................................................. 4-65
ASSEMBLING THE FRONT FORK LEGS.............................................. 4-65
INSTALLING THE FRONT FORK LEGS ................................................ 4-68
......................................................................................... 4-69
REMOVING THE LOWER BRACKET .................................................... 4-71
CHECKING THE STEERING HEAD....................................................... 4-71
INSTALLING THE STEERING HEAD..................................................... 4-71
REAR SHOCK ABSORBER ASSEMBLY AND SWINGARM
...................... 4-73
HANDLING THE REAR SHOCK ABSORBER........................................ 4-76
DISPOSING OF A REAR SHOCK ABSORBER ..................................... 4-76
REMOVING THE REAR SHOCK ABSORBER ASSEMBLY AND
SWINGARM ........................................................................................... 4-76
CHECKING THE REAR SHOCK ABSORBER ASSEMBLY ................... 4-77
CHECKING THE CONNECTING ARM AND RELAY ARM..................... 4-77
CHECKING THE SWINGARM ................................................................ 4-77
INSTALLING THE RELAY ARM, REAR SHOCK ABSORBER
ASSEMBLY AND CONNECTING ARMS............................................... 4-77
INSTALLING THE SWINGARM .............................................................. 4-79
................................................................................................. 4-80
REMOVING THE DRIVE BELT AND DRIVE PULLEY ........................... 4-82
CHECKING THE DRIVE BELT ............................................................... 4-82
INSTALLING THE DRIVE BELT AND DRIVE PULLEY.......................... 4-82
Summary of Contents for ROADLINER XV19SW
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15...
Page 56: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4...
Page 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B...
Page 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft...
Page 79: ...CABLE ROUTING 2 53...
Page 87: ...CABLE ROUTING 2 61...
Page 90: ......
Page 123: ...ELECTRICAL SYSTEM 3 33 a b 1...
Page 126: ......
Page 148: ...FRONT WHEEL 4 22...
Page 185: ...HANDLEBAR 4 59 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in...
Page 288: ...GENERATOR AND STARTER CLUTCH 5 76 Yamaha bond No 1215 90890 85505 Three Bond No 1215...
Page 344: ......
Page 350: ...IGNITION SYSTEM 7 6...
Page 358: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery...
Page 360: ...CHARGING SYSTEM 7 16...
Page 411: ...ELECTRICAL COMPONENTS 7 67 EAS27970 ELECTRICAL COMPONENTS 11 3 6 7 8 10 4 9 12 13 5 2 1 14...
Page 413: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7...
Page 443: ......
Page 444: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...