POWR
Power unit
5-43
67C3K11
Checking the piston diameter
1.
Measure the piston diameter
a
at the
specified measuring point
b
. Replace if
out of specification.
Checking the cylinder bore
1.
Measure the cylinder bore (D
1
–D
6
) at
measuring points
a
,
b
, and
c
, and in
direction
d
(D
1
, D
3
, D
5
), which is parallel
to the crankshaft, and in direction
e
(D
2
,
D
4
, D
6
), which is at a right angle to the
crankshaft.
a
20 mm (0.8 in)
b
40 mm (1.6 in)
c
60 mm (2.4 in)
Checking the piston clearance
1.
Check the piston clearances if replacing
the pistons, piston ring sets, cylinder
block, or all parts.
NOTE:
The figures are for reference only. Depend-
ing on how the parts are assembled, the
actual measurements may not be within the
specified ranges.
Checking the piston ring
1.
Measure the piston ring dimensions B
and T. Replace the piston ring set if out
of specification.
Piston diameter
a
:
64.950–64.965 mm
(2.5571–2.5577 in)
Measuring point
b
:
2.0 mm (0.08 in) up from the
bottom of the piston skirt
Oversize piston diameter:
Oversize 1st:
65.200–65.215 mm
(2.5669–2.5675 in)
Oversize 2nd:
65.450–65.465 mm
(2.5768–2.5774 in)
S69J5B70
D
1
D
2
D
3
D
4
D
5
D
6
a
b
c
d
e
Cylinder bore (D
1
–D
6
):
64.985–65.015 mm
(2.5585–2.5596 in)
Piston clearance (reference data):
0.035–0.065 mm
(0.0014–0.0026 in)
Summary of Contents for F30A
Page 1: ...F30A F40B SERVICE MANUAL 67C 28197 3K 11 ...
Page 4: ......
Page 26: ...GEN INFO General information 1 21 67C3K11 MEMO ...
Page 150: ...POWR Power unit 5 55 67C3K11 MEMO ...
Page 236: ...BRKT Bracket unit 7 55 67C3K11 MEMO ...
Page 282: ......
Page 283: ...YAMAHA MOTOR CO LTD Printed in China Aug 2007 1 2 1 CR E ...