Xtreme Manufacturing XR619 Operation And Safety Manual Download Page 42

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Operation Manual

www.xmfg.com

Operation

Warning

Wear appropriate protective clothing. Personal protective

equipment can include, but is not limited to hardhat, gloves,

footwear, safety glasses or goggles, and hearing protection.

Make sure clothing is snug and properly belted. DO NOT

wear loose clothing, jewelry, watches, or anything that can

catch on telehandler controls, moving parts, etc. Failure to

wear the proper protective clothing could result in death or

serious injury.

Perform a pre-operation inspection and

functional tests at the beginning of each work

shift. Perform the pre-operation inspection

first. DO NOT perform the pre-operation

inspection with the engine running or hot.

Contact with moving or heated parts could cause death or

serious injury.

Perform a pre-operation inspection and func-

tional tests in an open area.

Become familiar with all safety and hazard la-

bels, regulations, and procedures. Make sure

all proper labels are attached to the telehan-

dler and remain legible.

Remove telehandler from service and place

“Do Not Operate” tags on the Starter switch

and steering wheel if anything is found to be

in need of repair or maintenance, defective,

or unsafe in any way.

Contact with hot surfaces and the exhaust

pipe after the telehandler has been operated

could result in serious personal injury.

Caution

Warning

Always check the condition of the seat belt

and mounting hardware before operating

the telehandler. If the seat belt or mounting

hardware is defective, it may not properly re-

strain the operator, resulting in death or seri-

ous injury.

•

DO NOT operate the telehandler until the seat belt or

mounting hardware is replaced, if worn or damaged.

•

The seat belt MUST be worn while operating the tele-

handler. Failure to wear the seat belt could result in

death or serious injury.

Pre-Operation Inspection

To perform the pre-operation inspection make sure the

telehandler is NOT running, the engine is cool, the telehandler

is parked on level ground, the boom is completely retracted,

and the frame is level.

NOTE: Copy and use the Pre-Operation Inspection Checklist

in this section.

Check hydraulic oil lines, tubes,

and hoses carefully. DO NOT

use your bare hand to check for

leaks. Always use a board or

cardboard when checking for

a hydraulic leak. Escaping hydraulic fluid under pressure,

even a pinhole size leak, can penetrate body tissue, which

could cause death or serious injury. If hydraulic oil is inject-

ed into your skin, a doctor familiar with this type of injury

must treat it immediately.

Serious injury could result from

hydraulic oil pressure or hot

oil. DO NOT remove a hydrau-

lic tank filler cap unless it is

cool enough to touch with bare

hands. Remove the hydraulic tank filler cap slowly to relieve

pressure. Relieve all pressure in a hydraulic system before

any caps, lines, fittings, or related items are disconnected

or removed.

Never remove the radiator cap while the engine is hot. The

cooling system is under pressure. Hot coolant could cause

severe burns or eye injury. Wear protective clothing and

safety glasses.

Operation

Summary of Contents for XR619

Page 1: ...and Safety Manual PN 24978 000 Tier 4 Final Pre delivery Inspection Report must be completed upon placing unit in service Please use QR link or visit www xmfg com warranty pre delivery inspection report to register online ...

Page 2: ...nd as well as a global sales distribution network Snorkel Europe Limited Snorkel USA LLC and Snorkel New Zealand Limited are wholly owned by Snorkel International Holdings LLC whose mem bers are Xtreme Manufacturing LLC majority shareholder and The Tanfield Group Plc Find out more about Snorkel at www snorkellifts com Xtreme Manufacturing 8550 Eastgate Road Henderson NV 89015 USA Contact Us T 1 80...

Page 3: ...1 Horn Button 31 Table of Contents Description Page Operator Seat 31 Operator Seat Controls 31 Backrest Angle Adjustment Lever 32 Fore and Aft Adjustment Lever 32 Seat Belt 32 Rear View Mirrors 33 Controls and Indicators 33 Travel Select Lever 33 Parking Brake Switch 33 Display Indicators 34 Display Features 36 Transmission Range Selector Switch 42 Light Switches 42 Turn Signal Switch 42 Hazard Sw...

Page 4: ...tem 59 Load Handling 62 Boom Lift Point 63 Suspended Loads 63 Pick Up a Load 63 Carry a Load 64 Place a Load 64 Description Page Load Shift 64 Load Capacity Charts 64 Preventive Maintenance Establishing a Maintenance Program 66 Maintenance Schedule 66 Boom Emergency Lower Down Valve 68 Lockout Tagout Do Not Operate Accident Prevention Tags 70 New or Additional Operators 70 Lockout Tagout Procedure...

Page 5: ...Plate Orientation Before operating the telehandler read this manual com pletely and carefully to understand the safety instructions and the operation of controls and safety equipment You must comply with all DANGER WARNING and CAUTION notices They are for your benefit Improper operation of this telehandler could result in death or serious injury BEFORE starting the engine do the following Read the...

Page 6: ...ords Safety Disclaimer CAUTION Yellow with the safety alert symbol indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury Caution Caution Warning Safety Symbols WARNING Orange used with the safety alert symbol indicates a potentially hazardous situation which if not avoided could result in death or serious injury Warning CAUTION Yellow used withou...

Page 7: ...Operate If Using Alcohol Drugs Or Medications Personal Protective Equipment Safety Shoes Lead Acid Batteries Create Explosive Gases Warning Hydraulic Oil Under Pressure Hot Oil DO NOT Open Unless Cap Is Cool To Touch Warning Rotating Belts Can Cut Or Entangle Replace Worn And Illegible Safety Labels And Labels Read Maintenance Manual Before Working On This Forklift Know First Aid Instructions And ...

Page 8: ...Operation Manual 8 www xmfg com Safety ...

Page 9: ...odification or alter ation including welding or drilling can im pair and weaken the protective capability of the Rollover Protective Structure Falling Object Protective Structure ROPS FOPS and could result in death or serious injury Replace the ROPS FOPS if it is damaged before operating the telehandler Under Occupational Safety and Health Administration OSHA rules employers are required to train ...

Page 10: ...ipes 2 Electrical cables 3 Sewers Underground objects could cause death or serious in jury Warning Operate the telehandler only on firm stable surfaces Holes obstructions debris loose fill and other work site hazards could result in death or serious injury DO NOT allow bystanders in the work area Avoid personnel machinery and telehandlers in the work area Knowtherulesformovementofpeopleandtelehand...

Page 11: ...ctions and functional tests may require assistance Keep the assistant visible and a safe distance from the telehandler to prevent death or se rious injury Become familiar with all safety and hazard la bels regulations and procedures Make sure all proper safety and hazard labels are at tached to the telehandler and remain legible A brief description of controls indicators and instruments is provide...

Page 12: ...perating directives and or local or state codes might require a greater distance Know the maximum height and reach of this telehan dler Warning Use of the frame sway control with the boom raised above horizontal could cause tip over resulting in death or injury Always use the frame sway control to level the telehandler BEFORE raising the boom above horizontal If the telehandler cannot be leveled u...

Page 13: ...ing to the next lower gear Improper use of the gear select lever could cause transmission damage or telehandler tip over roll over and result in death or seri ous injury Operate the telehandler for maximum stability Unstable telehandlers can tip over resulting in death serious injury or property damage Keep the telehandler stable by following these and other appropriate guidelines Adjust speed for...

Page 14: ...capacity of the forks be ing used must equal or exceed telehandler capacity Forks can bend or break causing loss of load and possible death or serious injury DO NOT exceed the manufacturer s rated load for any auxiliary attachment Any attempt to lift or carry loads in excess of the manufactur er s rated load may cause telehandler tip over loss of load or structural damage which could result in dea...

Page 15: ...e is required Telehandler Maintenance Warning Follow the manufacturer s instructions for proper maintenancetomakesurethetelehandlercontinuestomeet manufacturer s specifications Failure to properly maintain the telehandler can result in improper performance which could cause death serious injury or property damage Attach Do Not Operate tags to the Ignition switch and steering wheel before beginning...

Page 16: ...cer birth defects or other reproductive harm Wash hands after Warning handling these items California Proposition 65 Warning Wear eye protection when connecting jump start cables Improper jump start procedures could cause the battery to explode which could result in death or serious injury Never jump start a frozen battery as it can explode Let the battery thaw out before charging NEVER jump start...

Page 17: ... parking brake then stop Fig 3 Parking Brake Screw A Location At The Front Of The Front Axle Re Activating Parking Brakes Front Axle Warning Block all four wheels Failure to do so could result in death or serious injury from vehicle roll away A B A B 1 Block all four wheels to prevent the vehicle from moving once the parking brake is disabled 2 Position the towing vehicle in place Attach any chain...

Page 18: ... com Labels Labels Labels Right Side View Fig 5 Label Legend Left Side Fig 6 Label Legend Right Side 24 9 30 32 10 37 25 37 17 10 16 12 36 5 15 11 22 INNER BOOM 34 21 20 23 36 32 9 24 30 27 25 25 10 12 8 37 6 10 39 Left Side View ...

Page 19: ...ww xmfg com Labels Labels Cab View Fig 7 Label Legend Front Fig 9 Label Legend Cab Fig 8 Label Legend Rear 10 10 37 12 31 24 37 24 35 33 12 10 25 22 15 11 2 38 18086 101 39 Front View Rear View FULL 18069 000 41 35 28 40 5 ...

Page 20: ...Equipment Hazard 20 1 18031 001 Warning Safe Operation Check list 21 1 18032 001 Warning Improper Use Hazard 22 1 18408 004 Label Controller Item Qty Part No Description 23 1 18323 000 Boom Angle Indicator 24 6 18041 100 Warning Pinch Point Hazard 25 4 18318 000 Xtreme logo chassis 25A 1 18318 100 Xtreme Logo XLG 26 1 18082 100 Warning Injection Hazard 27 2 18083 100 Warning Explosion Hazard 28 1 ...

Page 21: ...mum Sulphur Content 15ppm 18010 100 2 18004 040 4 18011 001 6 18014 002 CHECK ENGINE OIL 18014 002 Minimum Oil Specification API CJ 4 or higher 702 636 2969 800 497 1704 www XMFG com Parking Brake OFF ON 18004 040R01 Hazard Wiper Wash On Off Steering Crab 2W 4W Boom Rear Front On Off Lights Turn Front and Rear Wheels Must Be Centered Before Engaging ...

Page 22: ...Operation Manual 22 www xmfg com Labels 7 18015 001 8 18016 100 18016 100 11 18018 002 12 18019 100 18019 100 9 18017 001 10 18018 100 18018 100 ...

Page 23: ...Operation Manual 23 www xmfg com Labels 13 18020 100 18020 100 14 18021 100 18021 100 17 18025 100 18025 100 18 18026 100 18026 100 15 18022 001 16 18023 001 ...

Page 24: ...Operation Manual 24 www xmfg com Labels 19 18027 001 20 18031 001 23 18323 000 18323 000 0 10 20 30 40 50 60 24 18041 100 18041 100 21 18032 001 WARNING 22 18408 004 ...

Page 25: ...Operation Manual 25 www xmfg com Labels 18082 100 18083 100 18086 100 18090 100 25 18318 000 26 18082 100 29 18090 100 30 18312 000 27 18083 100 28 18086 100 25A 18318 100 ...

Page 26: ...n Manual 26 www xmfg com Labels 18315 000 18044 000 18402 000 31 18315 000 32 18326 000 33 18325 000 34 18402 000 REQUIRED TIRE PRESSURE 80 PSI 18406 000R01 35 18406 000R01 18400 100 36 18400 100 36A 18400 200 ...

Page 27: ...E D C B A 6 000 LBS MAX LOAD WITH BOOM FULLY RETRACTED ONLY 5 60 0 LB S 4 60 0 LB S 3 65 0 LB S 3 00 0 LB S 2 45 0 LB S 5 25 0 LB S 6 00 0 LB S LOAD RATINGS SHOWN ARE FOR VEHICLES EQUIPPED WITH AIR FILLED TIRES ONLY 2 FT 2 FT XR619 LOAD CHART STANDARD CARRIAGE 3 000 LBS AT 24 IN MIN CAPACITY FORK 6 000 LBS PAIR P N 17517 000 41 17517 000 FULL 18069 000 40 18069 000 4 00 3 00 F4 HAWE B5 2A R4 AUX 2...

Page 28: ...ctric horn and backup alarm Rear view mirrors on each side of the machine Adjustable seat with high visibility orange seat belt Boom angle indicator Tires Air filled Hydraulics Auxiliary hydraulic circuit with quick attach Multifunction boom control handle Features Optional Equipment Feature Description Options Enclosed cab with heat Enclosed cab with heat A C Heater defroster windshield wiper Wor...

Page 29: ...rd Eq Air Filled 12 00 x 16 5 G2 Hydraulics GPM 19 PSI 3 200 Hydraulic Oil Capacity 18 7 gal Dimensions Length to fork face 12 1 5 Width 71 7 Height 6 6 Wheel Base 93 Ground Clearance 10 8 Turning Radius 11 Standard Equipment Heavy duty Frame Chassis Roller Boom Robust Wiring Full time Planetary 4 Wheel Drive Steering 4 Wheel Circle Crab 2 Wheel Front Back Up Alarm Open ROPS FOPS Xtreme Service Ac...

Page 30: ...n and accessory outlet RUN All controls and indicators are operable START Engages starter motor to crank engine NOTE The START position is spring loaded When the key is released the Ignition switch will automatically return to the RUN position Accessory Outlet Accelerator Pedal Press the accelerator pedal to increase engine speed The accelerator pedal is spring loaded to return to idle speed Fig 1...

Page 31: ...n knob A and a horn button B Horn Button Press the horn button B to sound the horn Operator Seat Controls Operator Seat Fig 14 Steering Wheel A Quick One Hand Turn Knob B Horn Button The operator seat can be adjusted two 2 ways fore and aft and backrest angle Fig 15 Operator Seat A Backrest Angle Adjustment Lever B Fore and Aft Adjustment Lever C Retractable Seat Belt D Seat Belt Buckle and Releas...

Page 32: ... and mounting hardware before operating the Telehandler If the seat belt or mounting hardware is defective it may not properly restrain the operator which could result in death or serious injury DO NOT operate the Telehandler until the seat belt or mounting hardware is replaced if worn or damaged The seat belt MUST be worn while operating the Telehandler Failure to wear the seat belt could result ...

Page 33: ...on NOTE The travel select lever must be in the NEUTRAL position to start the reach forklift NOTE The back up alarm automatically sounds when the travel select lever is in the REVERSE position Parking Brake Switch The Parking Brake switch A has two 2 positions ON and OFF Fig 18 Parking Brake A Parking Brake Switch Guard B Parking Brake Indicator Set Parking Brake switch A to ON DOWN to engage the p...

Page 34: ... Switches Warning DO NOT change steering modes until the forklift comes to a complete stop Align all four 4 wheels perpendicular to the axle before changing steering mode Changing steering modes at higher travel speeds can make the forklift unstable and cause a loss of control which could result in death serious injury or property damage Wiper Switch The Wiper Switch operates the windshield wiper ...

Page 35: ...r the forklift BEFORE placing it into service again D WATER IN FUEL The Water in Fuel Indicator will be displayed when water is detected in the fuel filter Drain the water by opening the pet cock on the bottom of the fuel filter If there is no alert the top row indicators disappear E PARKING BRAKE The Parking Brake Indicator will be displayed when the park ing brake is applied F OIL PRESSURE The O...

Page 36: ...ssion range The reach forklift starts up with the transmission in AU TOMATIC mode By pressing the Auto Low switch on the dash the machine switches from Automatic to Low Range indicat ed by the L in the subscript Pressing the Auto Low button again switches back to Auto matic range indicated by subscript A The Low mode is used for climbing steep grades or when ever slow speed is desired The Auto mod...

Page 37: ... to view Press the MENU button to return to the previous screen Fig 29 Service Reminders ENGINE DIAGNOSTICS Pressing the ENGINE DIAGNOSTICS select button will send en gine diagnostics to the display screen The status is displayed in the upper right corner of the screen Fig 32 Engine Diagnostics USER SETTINGS Pressing the USER SETTINGS select button will enter a mode where some display settings may...

Page 38: ...andler must be OFF after calibration is complete Fig 37 First Clutch Calibration Successful ACTIVE FAULTS This option allows for viewing all active engine faults Scroll using the Up and Down arrows The top left button restore the default settings Each Restore Defaults needs to be confirmed or canceled on the next screen Pressing the MENU button will return to the previous menu Fig 34 User Settings...

Page 39: ...onal back up camera Clear faults As the title implies this sub menu is used to clear any engine or system faults and it is used by developers or trained per sonnel only This area is for editing or resetting the service reminders once a service has been completed and is different than the SER VICE REMINDERS in the MAIN MENU where users can check on the status of the service reminders to see how man...

Page 40: ...stick The joystick is used to raise lower extend retract the boom tilt the carriage or attachment NOTE The joystick is a variable speed control Function speed is proportional to handle movement The more the joystick is moved in the appropriate direction the faster the correspond ing function will occur NOTE Increasing engine speed can increase boom lift ex tend and carriage tilt speeds NOTE Two 2 ...

Page 41: ... corresponds to the load capacity charts Fig 48 Boom Extend Letters Frame Level Indicator The frame level indicator is mounted on the upper right corner of the operator s cab The frame level indicator allows the operator to view if the forklift has been positioned in a level condition Fig 49 Frame Level Indicator Boom Maintenance Stand Optional This machine is equipped with a Boom Maintenance Stan...

Page 42: ...dler If the seat belt or mounting hardware is defective it may not properly re strain the operator resulting in death or seri ous injury DO NOT operate the telehandler until the seat belt or mounting hardware is replaced if worn or damaged The seat belt MUST be worn while operating the tele handler Failure to wear the seat belt could result in death or serious injury Pre Operation Inspection To pe...

Page 43: ...a to cause cancer birth defects or other reproductive harm Wash hands after Warning handling these items California Proposition 65 Warning Wear eye protection when starting a telehan dler with jump start cables Improper jump start procedures could cause the battery to explode which could result in death or seri ous injury Never jump start a frozen battery as it can explode Let the battery thaw out...

Page 44: ...peration inspection Check that Do Not Operate tags have not been placed on the forklift Check that load capacity charts are legible Check mirrors for cracks cleanliness and proper adjustment Check engine compartment for Loose or damaged belts hoses and radiator fan blades Check hydraulic reservoir for proper fluid level Add hydraulic fluid if necessary Check condition and operation of the seat bel...

Page 45: ...elehandler should stop immediately Apply the parking brake The telehandler should not move unless the parking brake is released Test each steering function Operate the telehandler in forward and reverse at low speed and turn the steering wheel approximately 1 2 turn in each direction for each of the following modes Align the wheels and set the Steering Select switch to crab steering Align the whee...

Page 46: ...eet manufacturer s specifications Failure to properly maintain the telehandler can result in improper performance which could cause death serious injury or property damage Modern diesel engines place very high demands on the lubri cating oil to be used The specific engine performances lead to an increased thermal load on the lubricating oil The lubricat ing oil is also more exposed to contaminatio...

Page 47: ...e and the battery terminals Warning Lead acid batteries produce flammable and potentially ex plosive gases To avoid death or serious injury when check ing testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and open flames away from batteries Provide ventilation for flammable vapors Wear proper personal protective equipment including safety glasses Fig 51 Eng...

Page 48: ...nsurfaces could result in death or serious personal injury Before starting the reach forklift 1 Make sure the master battery disconnect is ON Fig 57 Travel Select Lever Must Be in NEUTRAL N AND Parking Brake Switch A Must Be ON Engaged to Start the Reach Forklift Parking brake indicator B will light when parking brake is engaged ON F R N A B Fig 55 Battery Disconnect Switch ON to Start The Reach F...

Page 49: ...s cranking can damage the starter motor 3 Turn key in ignition switch clockwise to the START position You may need to hold the key in this position for a few seconds before the engine begins to crank see NOTE NOTE If the engine fails to start on the first try wait until the engine and starter come to a complete stop before cranking the engine again 4 Release key immediately after the engine starts...

Page 50: ... steering modes Crab steering allows all four 4 wheels to turn in the same direction as the steering wheel allowing the telehandler to move sideways Crab steering is useful in a congested work site to line up to a loading location Crab Steering Two wheel 2W steering allows the front wheels to turn in the same direction as the steering wheel The rear wheels remain in a fixed forward position Two wh...

Page 51: ...t Indicator Water In Fuel Indicator Fault condition dialog boxes may pop up and warning lights on the display will illuminate during critical circumstances Some of these conditions demand immediate attention and Telehandler servicing If an Engine Shutdown fault condition is present the Telehandler should be shut down as soon as practical to prevent serious mechanical failure Some of the following ...

Page 52: ...jury or property damage Changing Travel Direction 1 Stop the telehandler by applying the service brake pedal 2 Move travel select lever to FORWARD F or REVERSE R 3 Release the service brake pedal 4 Slowly press the accelerator pedal to start travel Warning To prevent death or serious injury the operator must be seated with seat belt fastened the travel select lever set to NEUTRAL the Parking Brake...

Page 53: ...gasoline engine exhaust and some of its constituents are known by the State of California to cause cancer birth defects or other reproductive harm California Proposition 65 Warning Winter Operation With Diesel Fuel Special care is needed while operating in cold environment such as winter or arctic operation At low ambient temperatures paraffin discharges can lead to blockages in the fuel system an...

Page 54: ... bend or break causing loss of load and could result in death or serious injury All approved forks for this telehandler are marked with a maximum load capacity rating A This rating is stamped on the left edge of the fork just below the fork pivot shaft The rating listed is in U S pounds and is based upon a 24 inch 610 mm load center B This rating specifies the maximum load capacity that the indivi...

Page 55: ...Attachments not locked into place could become unstable and fall on the operator or other personnel near the Telehandler which could result in death or serious injury Make sure attachment locking devices are always in place DO NOT operate theTelehandler until you have positive indicationthatthecarriageattachmentisfullyengaged Attachment Connection 1 Position the Telehandler directly behind the att...

Page 56: ...pter Fig 65 Insert Quick Attach Pin Through Attachment and Quick Attach Adapter Fig 66 Quick Attach Pin Keeper 7 Insert quick attach pin keeper Hydraulic attachments have a maximum hydraulic pressure rating Failure to make sure the attachment is equipped with a pressure reducing valve or is rated to be equal or greater than 3 200 psi 220 6 bar which is the maximum pressure of the forklift auxiliar...

Page 57: ...nd tilt the attachment backward 6 Disconnect the quick attach couplers this only applies to attachments with a quick attach hydraulic system Fig 68 Disconnect Quick Attach Couplers Fig 69 Remove Quick Attach Pin Keeper 7 Remove the quick attach pin keeper Fig 70 Remove Pin from Attachment 8 Remove the pin at the bottom of the adapter Fig 71 Lower Attachment to Ground in Level Position 9 Lower the ...

Page 58: ...rry loads in excess of the manufac turer s rated load may cause telehandler tip over loss of load or structural damage which could result in death serious injury or property damage Warning Review the rated load capacity of each auxiliary attach ment before performing any operation Use the correct load chart and NEVER exceed specified weights and load centers DO NOT exceed the manufacturer s recomm...

Page 59: ...safely steadying the load The handling of suspended loads can introduce dynamic forces drastically affecting the stability of the telehandler Grades and sudden starts stops and turns can cause the load to swing and create a hazard if not stabilized Swinging loads can become unstable and could cause death serious injury or property damage Suspended Loads Fig 73 Boom Lift Point Warning Place A Load ...

Page 60: ...ngle Indicator Load capacity charts located in the center of the dash panel and available on the digital display are provided to assist the operator in determining how to safely operate the boom to pick up carry and set down a load with the reach telehandler including what angle how high and how for to extend the boom NOTE For example when letter A first appears the boom extension corresponds to t...

Page 61: ... D C B A 6 000 LBS MAX LOAD WITH BOOM FULLY RETRACTED ONLY 5 6 0 0 LB S 4 6 0 0 LB S 3 6 5 0 LB S 3 0 0 0 LB S 2 4 5 0 LB S 5 2 5 0 LB S 6 0 0 0 LB S LOAD RATINGS SHOWN ARE FOR VEHICLES EQUIPPED WITH AIR FILLED TIRES ONLY 2 FT 2 FT XR619 LOAD CHART STANDARD CARRIAGE 3 000 LBS AT 24 IN MIN CAPACITY FORK 6 000 LBS PAIR P N 17517 000 Operator s Manual Fig 78 Store Operation Manual in Protective Case ...

Page 62: ...on meter to check belt tension Lubricate front and rear driveshaft grease fittings Lubricate front and rear axle grease fittings Check wheel lug nuts torqued to 250 ft lbs Lubricate boom pivot point grease fittings Lubricate boom roller grease fittings and chains Replace hydraulic return line filter Replace hydraulic filter on drive pump Lubricate boom pivot point grease fittings Lubricate rear ax...

Page 63: ...ce Requirements Comply with 1000 Hour Maintenance Requirements Change hydraulic fluid After Every 2 000 Hours of Operation After Every 4 000 Hours of Operation Top off axle wheel end and differential oil After Every Month or 300 Hours of Operation Comply with 50 Hour Maintenance Requirements Change engine oil and filter Check air filter replace if necessary Check tension and condition of drive bel...

Page 64: ...ad is in a position where it can be removed safely completely remove the load from the carriage and or attachment Otherwise leave the load in place 5 Remove boom access cover on back of boom Fig 80 Boom Access Cover Fig 81 Extend Cylinder Lower Down Valve Warning Keep fingers and feet away from moving parts or pinch points to prevent pinching or crushing Failure to do so can result in death or ser...

Page 65: ...nto the manual operator of the lift lower section on the proportional control valve the first 1 section from boom side on top of the valve and use it to manually operate the valve to lower the boom Be aware of lowering the boom to avoid pinch points and crushing hazards 11 When boom is fully lowered tighten valve with hex wrench then tighten nut to secure valve ...

Page 66: ... use If this vehicle is to be used by an employee or is loaned or rented to someone other than the purchaser make certain that the new operator is trained in accordance with OSHA regulations and reads and understands this Operation Safety Manual before operating the vehicle In addition make sure that the new operator has completed a walk around inspection of the vehicle is familiar with all the la...

Page 67: ...Operation Manual 67 www xmfg com Lockout Tagout Do Not Operate Tags ...

Page 68: ...3 It is the responsibilityof the Distributor SSCto completeand return to Xtreme Manufacturinga Pre delivery InspectionRecord Warranty RegistrationForm before the act of rental loan demonstrationof the machine or deliveryto an end user In the case of direct sale to end customersthe same responsibilitylies with the end customer 4 Anyend customer SSC distributoror dealer shall not be entitledto the b...

Page 69: ...for warranty by any other meansmay be refused and returned unless prior approvalis agreedwith Xtreme 7 At the directionof the Xtreme ManufacturingWarranty department any componentpart s of Xtreme Manufacturingproductsto be replacedor repaired under this warranty programmust be returned freight prepaidfor inspection An RMA Returns material authorization must be requestedfrom Xtreme ManufacturingWar...

Page 70: ...placement When a Distributor SSC Customerperceivea warranty issue to exist the followingsteps must be adheredto Customer SSC Distributorto placea purchaseorder for genuineXtreme Manufacturingreplacement parts Xtreme Manufacturingto dispatchparts via the requestedmethod in line with the required response time Confirmationthat a qualifiedtechnicianis availableto replace the part and that this person...

Page 71: ...al wear of componentparts may vary with the type applicationor type of environmentin whichthe machinemay be used suchas but not limited to sandblastingapplications 5 Routine maintenance routine maintenanceitems and minor adjustmentsare not coveredby this warranty includingbut not limitedto hydraulicfluid filters and lubrication paint and decalsenginetune up brake adjustmentsetc Xtreme Manufacturin...

Page 72: ...make all warranty claimsthroughthe local Xtreme ManufacturingauthorizedDistributor SSC Dealer Warranty supportshouldbe from the Distributor SSC Dealer from whomthe Xtreme Manufacturingproductwas purchased Where Xtreme Manufacturingequipmentis supplieddirectly from the factory the endcustomer if unableto contacta Distributor SSC Dealer may contactthe Xtreme ManufacturingWarranty Departmentfor furth...

Page 73: ...nt or repair Powertrain and all other componentsnot listed above 2 years or 2 000 hours parts replacement or repair Parts held in a Distributor s stock 12 months from date of invoice subject to adequate storage protection Parts sold non warranty 6 months from date of invoice Batteries suppliedon new machines 6 months from warranty registration date Other specifically excludedparts Fuel injectors B...

Page 74: ... 1704 www XMFG com Part Number 24978 000 MANUAL OPERATION SAFETY OPERATION SAFETY Pre delivery Inspection Report must be completed upon placing unit in service Please use QR link or visit www xmfg com warranty pre delivery inspection report to register online ...

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