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DocuPrint 900/1300 User’s Guide

Introducing the DocuPrint 900/1300

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Duplex Printer Cabinet

The duplex printer cabinet contains the electronics for print and process 
control and the devices for paper transport and printing. Major components of 
this cabinet include:

Dual print engines

Two print engine card cages

Operator control panel

Main switch and circuit breaker panel

Printing system support devices

AC boxes

Auxiliary card cages

Top-of-form board

Print engine encoders

Eye-mark sensor assembly

Web phasing system

Web-break sensors

Pneumatic systems

Tension control system

Drive train

The print engine is a high-speed non-impact printing mechanism. The print 
engine is responsible for generating the latent electrostatic image on the 
imaging drum, for toning and fusing that image, then for cleaning the imaging 
drum for the next print cycle. For an overview of the printing process, refer to 
the section “The Printing Process” later in this chapter.

Radiant Fuser Cabinet

The radiant fuser cabinet contains two radiant heater assemblies, one for each 
side of the page. The assemblies generate a high concentration of heat where 
the web passes through. This allows fusing of both sides of the paper at the 
same time.

Fuser Control Cabinet

The fuser control cabinet distributes power to the radiant lamps in the fuser 
cabinet. It also monitors and controls the radiant fuser cabinet.

Vacuum Cabinet

The vacuum cabinet is a sealed enclosure placed at the rear of the duplex 
printer cabinet. It provides service access to the vacuum pump and filter. This 
system removes stray toner particles from the cleaning system of each print 
engine. Filters are used to remove the toner and to dissipate ozones.

Basic Hardware Components

DocuPrint 900/1300 User’s Guide

 1-5

Power Tower

The power tower is a sealed enclosure attached to the rear of the duplex 
printer cabinet. This cabinet contains the:

Signal lamp

Warning horn

Programmable logic controller (PLC)

Web guide controller

DC power supplies

Drive train motor that powers the print engines

Computer Cabinet

The computer cabinet is a sealed enclosure with front and rear service access 
doors. Both doors are secured with key locks for safety and security. This 
cabinet contains the:

Page tracker computer

Service switch

100BASE-T hub

VISTA PC base unit

Uninterruptible power supply (UPS)

Optional cartridge tape drive

Large Roll Unwinder

The printing system accepts a continuous paper stream from the large roll 
unwinder. A large roll of paper is approximately 50 inches (1270 mm) in 
diameter and contains approximately 40,000 feet (12,192 meters) of 20-pound 
(80 gsm) bond paper.

Output Pacer

The output pacer provides the constant tension required to pull the web 
through the radiant fuser and into the post-processing equipment.

Printhead Washer/Dryer Unit

The portable printhead washer/dryer unit is used to clean printheads. 
Printheads are removed from the print engine and placed in this unit where 
they are washed and dried. Washing a printhead greatly extends its life.

Summary of Contents for DocuPrint 900

Page 1: ...720P34200 XEROX Xerox DocuPrint 900 1300 Printing System User s Guide Preliminary 04...

Page 2: ...e user at his or her own expense may be required to take measures to correct the interference This equipment does not exceed the Class A limits for radio noise emissions from digital apparatus as set...

Page 3: ...Shutting Down in an Emergency 3 5 Restarting after an Emergency Shut Down 3 5 Paper Management 3 6 Loading the Large Roll Unwinder 3 6 Webbing the Printing System 3 8 Eliminating Paper Wrinkles or Cre...

Page 4: ...nu 5 10 Form Change Menu 5 10 Job Status Area 5 11 Job Control Buttons 5 11 vi Table of Contents DocuPrint 900 1300 User s Guide Job Control Functions 5 12 Submitting a Job 5 12 Submitting a Job with...

Page 5: ...ol of the printing operations This User s Guide is intended for use by personnel who are required to operate the DocuPrint 900 1300 printing system About This Manual This manual is organized as follow...

Page 6: ...e DocuPrint 900 1300 Printing System Features The DocuPrint 900 1300 is a family of continuous feed high speed non impact printing systems Models include the DocuPrint 900 with a duplex print speed of...

Page 7: ...a server and executive for the DocuPrint 900 1300 printing systems VISTA serves as a front end converter for the printing system VISTA receives print data either Xerox LCDS or IBM AFPDS from a host vi...

Page 8: ...vacuum cabinet is a sealed enclosure placed at the rear of the duplex printer cabinet It provides service access to the vacuum pump and filter This system removes stray toner particles from the cleani...

Page 9: ...an punch pin feed holes or file holes Fan folder fan folds the printed output Refer to the appropriate vendor documentation for post processing equipment operation and maintenance Post Processing Conf...

Page 10: ...in the output conveyor Output Registration Pacer Unit Perf Punch Fan Processor Folder Output Pacer Fan Folder The Printing Process DocuPrint 900 1300 User s Guide 1 9 The Printing Process The print en...

Page 11: ...st the toner roller toner magnet the latent image is made visible by applying toner The toner is a black powder that includes a small amount of magnetic material The toner magnet roller holds the tone...

Page 12: ...xamples first page last page odd even or both The display list indicates how a page will be formatted The list includes the Job ID page ID and print strings Each print string contains data to identify...

Page 13: ...rum for the next print cycle For an overview of the Electron Beam Imaging process refer to the The Printing Process section in Chapter 1 For each page printed the print engines 1 Coordinates and posit...

Page 14: ...or print engine 2 a printhead with a double dot spacer end is inserted into the print engine first The above illustration depicts a printhead setup for print engine 1 The printhead is inserted in the...

Page 15: ...rs Temperature controller Pressure roller Roller carriage Duplex Printer Cabinet DocuPrint 900 1300 User s Guide 2 9 Toning System The toning system controls the application of toner to the imaging dr...

Page 16: ...e is positioned a preset distance from the roller and does not require adjustment This distance is known as the metering gap Toner Solenoid The toner solenoid or thumper is a spring loaded solenoid mo...

Page 17: ...rs are closed Printhead locking lever locked position Power Sequences DocuPrint 900 1300 User s Guide 3 3 2 Power on all pre and post processing equipment At the large roll unwinder make sure the powe...

Page 18: ...r interfaces Powering off the printing system computers without proper operating system shutdown may cause damage to files Refer to the shut down procedures in Chapter 5 4 Locate the page tracker comp...

Page 19: ...ladder from the paper core and discard the paper core Prepare New Paper Roll 1 Make sure the paper is the correct type for the print job and remove paper ties which secure paper to skid If a different...

Page 20: ...tart any job check perforation alignment Refer to Adjusting the Perforator Alignment later in this chapter Webbing the Printing System Webbing the printing system involves threading the paper through...

Page 21: ...ce procedures for which the operator is responsible These procedures include Cleaning and inspecting the printing system Cleaning the printhead Removing and inspecting the printhead Vacuuming the prin...

Page 22: ...lace imaging drum pressure roller scraper blade etc As required Request that field service clean print engines and reset all spacing and adjustments Yearly Routine Maintenance Procedures DocuPrint 900...

Page 23: ...d be replaced Refer to the procedure Replacing the Printhead in Chapter 3 If the printhead looks good visually vacuum or wash it according to the following procedures Caution Unlock Handle Looking ben...

Page 24: ...the print engine doors and restart the printing system 5 Run a test pattern and adjust the back bias voltage contrast accordingly Refer to Chapter 3 Warning Note Lock Routine Maintenance Procedures D...

Page 25: ...the 5 pin power connector at the right side of the erase rod holder It is keyed to connect only one way 5 Close all doors and restart the printing system Routine Maintenance Procedures DocuPrint 900 1...

Page 26: ...arcoal filter DocuPrint 900 1300 User s Guide 5 1 C h a p t e r 5 Operator Interface The operator interface to the DocuPrint 900 1300 printing system is the VISTA console Although used primarily as th...

Page 27: ...Users knowledge of Xerox Print Description Language PDL and the ability to edit Xerox Job Source Library JSL and Job Description Language JDL files Users should refer to the relevant Xerox PDL DJDE Re...

Page 28: ...sword and press the ekey to proceed After a series of start up screens the monitor displays the OS 2 desktop Refer to Chapter 5 for VISTA console operations 2 Press and release the left bkey then pres...

Page 29: ...t files which can be edited using an OS 2 editor such as EPM Profiles Profiles are created or edited prior to each job being run The profile contains the information required to define the print job c...

Page 30: ...the OS 2 desktop The OS 2 desktop contains several icons An icon is a graphical representative of an object consisting of an image image background and a name Double click on the VISTA2 4 icon to star...

Page 31: ...nes where the native job controls and data reside and where the virtual data VDD files should be stored For the Xerox input filter the job controls are the JDL and JSL For the AFP input filter they ar...

Page 32: ...SOURCE SCSI VIPFILE TELEPHONE JOBSET D VIP USER TELEPHONE TELEPHONE JST RESSET D VIP USER TELEPHONE TELEPHONE RST INPUT XRX2VDD OUTPUT VDD21300 JDE 01A JDL STMT01 COMMENT Mount Tape TELEPHONE DATA Job...

Page 33: ...PUTREPORTRANGE OUTPUTSTARTPAGE OUTPUTSTARTSIDE POSITION_TAPE POSITION_TAPE_FILE PRIORITY RESSET SEPCOUNT TAPEVOLUME TYPE VIPFILE BAR_CODE BAR_ORIENT BAR_ORIENT_EVEN BAR_ORIENT_ODD BAR_XLOC BAR_XLOC_EV...

Page 34: ...t FORM Specifies the pre printed forms required A name HARDWAREORIGIN Defines whether to rotate the pages when printing 0 90 180 or 270 Job Setup Files DocuPrint 900 1300 User s Guide A 7 HOLDJOB Spec...

Page 35: ...profiles or AFP job profiles to specify options specific to printing jobs on the DocuPrint 900 1300 printing system All pixel values based on 300 pixels per inch Note DocuPrint 900 1300 Keyword Functi...

Page 36: ...along the web on the front side A valid number of pixels Default is 0 NUP_n_Y_BACK where n is a number 1 10 Specifies the Y coordinate print position in number of pixels of the nth page printed along...

Page 37: ...window in VISTA Ctrl S Submit Ctrl A Abort Ctrl E End Ctrl D Drain Ctrl R Reposition Ctrl P Pause Ctrl T Continue Ctrl H Hold Ctrl L Release VISTA Specific Keys DocuPrint 900 1300 User s Guide B 3 OS...

Page 38: ...screen voltage 5 42 web speed 2 16 Advance Function Presentation AFP and VISTA 5 6 5 7 prerequisite knowledge 5 2 audible warning horn 2 33 auto scroll feature 5 18 auxiliary card cage 2 19 auxiliary...

Page 39: ...C 2 38 2 39 heater imaging drum 2 8 2 18 lamp fuser 2 27 printhead 2 7 2 18 Help menu VISTA 5 28 Hold function 5 17 HVI SBS board 2 10 2 19 5 36 5 38 HVI SBS connector board 2 19 DocuPrint 900 1300 Us...

Page 40: ...roller 4 8 Print Description Language PDL prerequisite knowledge 5 2 DocuPrint 900 1300 User s Guide Index 5 print engine 1 4 card cage 2 13 4 9 circuit boards 2 14 components 2 6 pneumatic control 2...

Page 41: ...toner adding 3 24 toner control board 2 19 toning system 2 9 to 2 11 DocuPrint 900 1300 User s Guide Index 7 top of form board 2 20 and eye mark sensor 2 21 and print engine encoders 2 21 page length...

Page 42: ...Index 8 DocuPrint 900 1300 User s Guide Index...

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