Contents
Open Engine Cover for Service.........................3-2-3
Fuel Tank ...........................................................3-2-4
Hydraulic Breaker Attachment...........................3-2-4
Fluid Analysis Program Test Kits and
3-Way Coolant Test Kit..................................3-2-4
Service Intervals ................................................3-2-5
Required Parts...................................................3-2-7
Maintenance—As Required
Remove and Clean Fuel Tank Inlet Screen .......3-3-1
Check Windshield Washer Fluid Level ..............3-3-1
Check and Clean Air Cleaner Dust
Unloader Valve ..............................................3-3-1
Check and Adjust Track Sag .............................3-3-2
Clean Rear Camera Lens—If Equipped ............3-3-3
Check Coolant ...................................................3-3-3
Service Exhaust Filter........................................3-3-4
Clean and Tighten Battery Terminals ................3-3-4
Maintenance—Every 10 Hours or Daily
Check Engine Oil Level .....................................3-4-1
Check Engine Coolant Level .............................3-4-2
Check Hydraulic Tank Oil Level.........................3-4-3
Lubricate Hydraulic Coupler—If Equipped ........3-4-4
Maintenance—Every 50 Hours or Weekly
Drain Water and Sediment from Fuel
Tank Sump ....................................................3-5-1
Drain Primary Fuel Filter and Water Separator ..3-5-1
Drain Auxiliary Fuel Filter and Water
Separator—If Equipped.................................3-5-2
Lubricate Working Tool Pivots ...........................3-5-2
Maintenance—Every 100 Hours
Inspect and Re-Torque Track Hardware............3-6-1
Maintenance—Every 250 Hours
Check Swing Gear Case Oil Level ....................3-7-1
Drain Water and Sediment From
Hydraulic Tank...............................................3-7-2
Check Pump Drive Gear Case Oil Level ...........3-7-3
Check Hybrid Battery Electrolyte
Level—If Equipped........................................3-7-4
Check Travel Gear Case Oil Level ....................3-7-6
Lubricate Front End Pin Joints ..........................3-7-7
Take Engine Oil Sample ....................................3-7-7
Maintenance—Every 500 Hours
Lubricate Swing Bearing....................................3-8-1
Lubricate Swing Bearing Gear...........................3-8-1
Replace Primary Fuel Filter and Water
Separator ......................................................3-8-2
Replace Final Fuel Filter....................................3-8-3
Replace Auxiliary Fuel Filter and Water
Separator—If Equipped.................................3-8-4
Check Air Intake Hoses .....................................3-8-4
Drain and Refill Engine Oil and Replace Filter ..3-8-5
Clean Cab Fresh Air and Cab
Recirculating Air Filters .................................3-8-6
Take Fluid Samples ...........................................3-8-6
Maintenance—Every 1000 Hours
Drain and Refill Swing Gear Case Oil ...............3-9-1
Replace Hydraulic Tank Oil Filter ......................3-9-2
Replace Pilot Oil Filter .......................................3-9-3
Inspect Serpentine Belt .....................................3-9-4
Drain and Refill Pump Drive Gear Case Oil ......3-9-4
Remove and Clean Open Crankcase
Ventilation (OCV) Hose .................................3-9-5
Replace Air Cleaner Elements ..........................3-9-6
Replace Air Cleaner Dust Unloader Valve.........3-9-6
Check Coolant ...................................................3-9-7
Maintenance—Every 2000 Hours
Check and Adjust Engine Valve Lash..............3-10-1
Drain and Refill Travel Gear Case Oil .............3-10-1
Maintenance—Every 5000 Hours
Drain and Refill Hydraulic Tank Oil ..................3-11-1
Replace Hydraulic Tank Vent Cap Filter ..........3-11-3
Maintenance—Every 6000 Hours
Drain Cooling System......................................3-12-1
Cooling System Fill and Deaeration
Procedure....................................................3-12-2
Miscellaneous—Machine
Bleed Fuel System ............................................4-1-1
Clean Radiator, Oil Cooler, Charge Air
Cooler and Fuel Cooler .................................4-1-1
Do Not Service or Adjust Injection
Nozzles or High-Pressure Fuel Pump...........4-1-2
Do Not Service Control Valves,
Cylinders, Pumps, or Motors.........................4-1-2
Precautions for Alternator and Regulator ..........4-1-2
Handling, Checking, and Servicing
Batteries Carefully.........................................4-1-3
Using Battery Charger .......................................4-1-4
Using Booster Batteries—24-Volt System .........4-1-6
Replacing Batteries ...........................................4-1-6
Fluid Sampling Test Ports—If Equipped ............4-1-7
Welding on Machine ..........................................4-1-7
Clean the Machine Regularly ............................4-1-8
Adding 12-Volt Accessories...............................4-1-8
JDLink™ Machine Monitoring System
(MMS)—If Equipped......................................4-1-8
Replacing Fuses................................................4-1-9
Replacing Bucket Teeth...................................4-1-12
Replacing Bucket Tooth
Tip—Heavy-Duty Bucket .............................4-1-13
Replacing Bucket Teeth—TK Series ...............4-1-13
Bucket Remove and Install..............................4-1-14
Continued on next page
iii
092221
PN=3
Summary of Contents for 380GLC
Page 6: ...Introduction Continued on next page TX JDEULA 19 11JUL16 2 3 TX1219046 UN 11JUL16 092221 PN 6...
Page 7: ...Introduction TX JDEULA 19 11JUL16 3 3 TX1219047 UN 14JUL16 092221 PN 7...
Page 9: ...Introduction DX EMISSIONS EPA 19 12DEC12 2 2 TS1721 UN 15JUL13 092221 PN 9...
Page 17: ...Introduction DX EMISSIONS CARB 19 26AUG20 8 8 RG32759 UN 19AUG20 092221 PN 17...
Page 24: ...Introduction 092221 PN 24...
Page 287: ...Index Index 11 092221 PN 11...
Page 288: ...Index Index 12 092221 PN 12...
