Worldwide Construction And Forestry Division 380GLC Operator'S Manual Download | Manualshive

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Maintenance—Every 2000 Hours

CED,OUO1032,2768 -19-30MAR17-1/1

DB84312,00000ED -19-08APR16-1/1

Check and Adjust Engine Valve Lash

See an authorized John Deere dealer for engine valve
clearance adjustment.

Drain and Refill Travel Gear Case Oil

1. Park the machine on level ground, rotating travel gear

case until positioned as shown.

2. Stop engine.

CAUTION: High-pressure release of oils from

pressurized system can cause serious burns.
Wait for travel gear case oil to cool. Keep body
and face away from fill plug (1). Gradually
loosen fill plug to release pressure.

3. After travel gear case has cooled, slowly loosen fill

plug (1) to release air and relieve pressure.

4. Remove drain plug (3). Allow oil to drain into a

container. Dispose of waste oil properly.

5. Wrap threads of drain plug with a sealing-type tape.

Install plug. Tighten plug to specification.

Specification

Plug—Torque.................................................................................50 N·m

37 lb·ft

6. Remove fill plug and check plug (2).

7. Add oil until oil flows out of check plug hole. See Swing

Gear Case and Travel Gear Case Oils. (Section 3-1.)

TX1000270

—UN—15NOV05

Travel Gear Case

1— Fill Plug
2— Check Plug

3— Drain Plug

Specification

Travel Gear Case
Oil—Capacity (each)........................................................................ 8.5 L

2.2 gal

8. Wrap threads of check plug and fill plug with

sealing-type tape. Install plugs. Tighten plugs to
specification.

9. Change oil of second travel gear case.

3-10-1

092221

PN=180

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Summary of Contents for 380GLC

Page 1: ...California to cause cancer birth defects and other reproductive harm If this product contains a gasoline engine WARNING The engine exhaust from this product contains chemicals known to the State of Ca...

Page 2: ...numbers when parts are ordered File the identification numbers in a secure place off machine WARRANTY is provided as part of John Deere s support program for customers who operate and maintain their...

Page 3: ...supporting manuals exist for different machine configurations When necessary product identification numbers are listed on the front covers of excavator manuals These numbers are used to identify the c...

Page 4: ...n options These characters will change from one machine to another X Machine Option Code X Base Machine R HYEX Military Excavators 9 Check Letter This is a random character assigned by the factory Thi...

Page 5: ...Introduction Continued on next page TX JDEULA 19 11JUL16 1 3 License Agreement for John Deere Software TX1219045 UN 11JUL16 092221 PN 5...

Page 6: ...Introduction Continued on next page TX JDEULA 19 11JUL16 2 3 TX1219046 UN 11JUL16 092221 PN 6...

Page 7: ...Introduction TX JDEULA 19 11JUL16 3 3 TX1219047 UN 14JUL16 092221 PN 7...

Page 8: ...operation whichever first occurs Where a warrantable condition exists John Deere will repair or replace as it elects any part or component with a defect in materials or workmanship that would increas...

Page 9: ...Introduction DX EMISSIONS EPA 19 12DEC12 2 2 TS1721 UN 15JUL13 092221 PN 9...

Page 10: ...o meet the State s stringent anti smog standards John Deere must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse neglect or imp...

Page 11: ...st scheduled replacement point for the part Any warranted emissions related part not scheduled for replacement as required maintenance or scheduled only for regular inspection is warranted by John Dee...

Page 12: ...Deer e must warrant the emis sion control system on your engine for the per iods of time listed below provided there has been no abus e neglec t or improper maintenance of your engine Your emis sion c...

Page 13: ...Introduction Continued on next page DX EMISSIONS CARB 19 26AUG20 4 8 RG29281 UN 27FEB17 092221 PN 13...

Page 14: ...ere must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your engine Your emission control s...

Page 15: ...st scheduled replacement point for the part Any warranted emissions related part not scheduled for replacement as required maintenance or scheduled only for regular inspection is warranted by John Dee...

Page 16: ...Introduction Continued on next page DX EMISSIONS CARB 19 26AUG20 7 8 RG32758 UN 19AUG20 092221 PN 16...

Page 17: ...Introduction DX EMISSIONS CARB 19 26AUG20 8 8 RG32759 UN 19AUG20 092221 PN 17...

Page 18: ...suant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate ra...

Page 19: ...Agreement does not convey to you any title or interest in or to the Software but only a limited right of use revocable in accordance with the terms of this License Agreement You agree that you will no...

Page 20: ...against all claims demands proceedings injuries liabilities losses or costs and expenses including reasonable legal fees brought by any third party against any such persons arising from or in connect...

Page 21: ...duct Liability Act liability for assuming a specific guarantee or liability for culpably caused personal injuries c You are required to take all reasonable measures to avoid and reduce damages in part...

Page 22: ...the following John Deere Technical Information Store http www johndeeretechinfo com Call 1 866 213 3373 Contact an authorized John Deere dealer Available information includes PARTS CATALOGS listing se...

Page 23: ...l publications Please copy this page and FAX or mail your comments ideas and improvements SEND TO John Deere Dubuque Works 18600 South John Deere Road Attn Publications Dept 324 Dubuque IA 52004 0538...

Page 24: ...Introduction 092221 PN 24...

Page 25: ...Remove Paint Before Welding or Heating 1 4 2 Make Welding Repairs Safely 1 4 2 Drive Metal Pins Safely 1 4 2 Clean Exhaust Filter Safely 1 4 3 Safety Safety Signs Safety Signs 1 5 1 Hydraulic Coupler...

Page 26: ...e Hydraulic Coupler From the Attachment If Equipped 2 3 15 Control Lever Pattern Operation 2 3 16 Control Lever Pattern Conversion 2 3 17 Mechanical Control Lever Pattern Selector If Equipped 2 3 18 O...

Page 27: ...arator If Equipped 3 8 4 Check Air Intake Hoses 3 8 4 Page Drain and Refill Engine Oil and Replace Filter 3 8 5 Clean Cab Fresh Air and Cab Recirculating Air Filters 3 8 6 Take Fluid Samples 3 8 6 Mai...

Page 28: ...er 4 5 1 Record Travel Motor Serial Numbers 4 5 2 Record Swing Motor Serial Number 4 5 2 Record Hydraulic Coupler Serial Number If Equipped 4 5 3 Record Hydraulic Pump Serial Number 4 5 3 Keep Proof o...

Page 29: ...d handholds make it easy to enter or exit the operator s station or service area 8 Swing Brake Swing brake engages automatically when the swing is not operated Helps secure upperstructure when transpo...

Page 30: ...placement Be sure that new equipment components and repair parts include the current safety signs Replacement safety signs are available from your John Deere dealer There can be additional safety inf...

Page 31: ...taller of any modification which may affect the electronic controls of this machine is responsible for establishing that the modification does not adversely affect the machine or its performance Alway...

Page 32: ...ce any guard or shield that has been removed for access as soon as service or repair is complete T133592 UN 15APR13 Avoid High Pressure Fluids Escaping fluid under pressure can penetrate the skin caus...

Page 33: ...system If hydraulic oil penetrates your skin see a doctor immediately Injected oil must be removed surgically within hours or gangrene could result Contact a knowledgeable medical source or the Deere...

Page 34: ...itive over time Static charges can build up in ULSD fuel while it is flowing through fuel delivery systems Static electricity discharge when combustible vapors are present could result in a fire or ex...

Page 35: ...Airborne debris may contain sparks or embers Do not operate near any flame Lithium Ion Battery Safety To reduce the risk of fire or burns do not attempt to open disassemble or service the display unit...

Page 36: ...ately Carefully drain engines fuel tanks radiators hydraulic cylinders reservoirs and lines before recycling components Use leak proof containers when draining fluids Do not use food or beverage conta...

Page 37: ...hone TS291 UN 15APR13 Clean Debris from Machine Keep engine compartment radiator batteries hydraulic lines exhaust components fuel tank and operator s station clean and free of debris Clean any oil sp...

Page 38: ...ed machine movement Start engine only while sitting in operator s seat Ensure that all controls and working tools are in proper position for a parked machine Never attempt to start engine from the gro...

Page 39: ...with overhead obstacles or overhead electrical lines Never move any part of machine or load closer than 3 m 10 ft plus twice the line insulator length to overhead wires Keep bystanders clear at all ti...

Page 40: ...Be certain reverse warning alarm is working properly Use a signal person when backing if view is obstructed or when in close quarters Keep signal person in view at all times Use prearranged hand signa...

Page 41: ...5 UN 15SEP00 Unloading Machine T133803 UN 27SEP00 Do Not Jump Use Special Care When Lifting Objects Never use this machine to lift people Never lift a load above another person Keep bystanders clear o...

Page 42: ...lyte is added 4 Avoiding spilling or dripping electrolyte 5 Use proper jump start procedure If you spill acid on yourself 1 Flush your skin with water 2 Apply baking soda or lime to help neutralize th...

Page 43: ...th cinder blocks or wooden pieces that may crumble or crush Do not support machine with a single jack or other devices that may slip out of place Understand service procedures before beginning repairs...

Page 44: ...g Repairs Safely IMPORTANT Disable electrical power before welding Turn off main battery switch and disconnect positive and negative battery cables Do not weld or apply heat on any part of a reservoir...

Page 45: ...eaning Adding fuel while an engine is running can create a fire or explosion hazard Always stop engine before refueling machine and clean up any spilled fuel Always make sure that engine is stopped wh...

Page 46: ...If Equipped 2 CAUTION Operate Machine Safely 3 CAUTION Do Not Open Hot 4 DANGER Start Only From Seat 5 WARNING Stay Clear 6 WARNING Rotating Fan Blade 7 WARNING Pressurized System 8 WARNING Avoid Ser...

Page 47: ...anged for attachment or operator preference Verify control pattern before operating Before leaving the operator s station Always lower working tools to the ground Engage hydraulic control lockout leve...

Page 48: ...e hydraulic reservoir TX1104377 19 12APR12 CAUTION Do Not Open Hot 4 DANGER Start Only From Seat Start only from seat in park or neutral Starting in gear kills This safety message is positioned on the...

Page 49: ...il the cooling system components are cool Loosen the cooling system pressure cap slowly in order to relieve the pressure This safety label is located on the surge tank cap TX1099924 UN 24OCT11 WARNING...

Page 50: ...m Slip or Fall 10 DANGER Electric Lines Serious injury or death can result from contact with electric lines Never move any part of unit or load closer to electric line than 3 M 10 ft plus twice the li...

Page 51: ...boom and arm removed Travel and swing very slowly Use extreme care when loading Avoid counter rotation Do not swing counterweight beyond edge of truck bed Keep counterweight pointed uphill on incline...

Page 52: ...Do Not Open Hot 4 DANGER Start Only From Seat 5 WARNING Stay Clear 6 WARNING Rotating Fan Blade 7 WARNING Pressurized System 8 WARNING Avoid Machine Tipover 9 DANGER Electric Lines 10 CAUTION Operate...

Page 53: ...nt corner of the outside cab TX1156960 UN 07APR14 Protective Structure Certification 2 CAUTION Avoid Injury From Slip or Fall DO NOT use as a handhold Window handle will move with the front window Thi...

Page 54: ...the starter inside the engine compartment TX1099889 19 05DEC11 DANGER Start Only From Seat 5 WARNING Stay Clear Operator may swing or reverse machine This safety label is located at the rear of the ma...

Page 55: ...WARNING Avoid Machine Tipover Machine is less stable with boom and arm removed Travel and swing very slowly Use extreme care when loading Avoid counter rotation Do not swing counterweight beyond edge...

Page 56: ...boom attachments and overhead obstacles when operating or hauling machine Keep bystanders clear of machine Upperstructure position affects travel direction Operate pedals or levers to determine travel...

Page 57: ...ide the cab on the right side window TX1104371 19 12APR12 CAUTION Alternate Control Patterns If Equipped 13 CAUTION Prevent Injury To prevent injury from the front window falling lock window in place...

Page 58: ...07 19 25FEB15 29 29 15 IMPORTANT Secondary Exit Use tool to break window Always keep tool in machine This safety label is located inside the cab on the left ROPS post TX1156964 19 04APR14 IMPORTANT Se...

Page 59: ...0000D6 19 14FEB12 1 1 Hydraulic Coupler Safety Signs If Equipped Install these safety decals to the right window inside the cab and on the hydraulic coupler TX1105472 19 13JAN12 Hydraulic Coupler Safe...

Page 60: ...r 5 Right Travel Pedal 6 Right Pilot Control Lever Power Boost Button bottom button on top of lever 7 Monitor 8 Switch Panel 9 Key Switch 10 Right Console 11 Operator s Seat 12 Cab Door Release Lever...

Page 61: ...erature Control Mode Switch 5 Blower Speed Switch 6 Radio Tuning Switch 7 Radio Power and Volume Switch 8 Engine Speed Dial 9 Auto Idle Switch 10 Travel Mode Switch 11 Power Mode Button 12 Work Light...

Page 62: ...and Volume Switch Press switch to turn radio on or off Rotate switch to adjust the volume to desired setting 8 Engine Speed Dial Turn dial clockwise to increase engine speed or counterclockwise to dec...

Page 63: ...Left Panel Lighter 1 For operator convenience Can also be used as an electrical port for 24 volt appliances only Accessory Power Port 2 12 volt 5 amp electrical port provided for service and maintena...

Page 64: ...hes on the left console Before using the switches on the left console be aware of what kind of optional devices are equipped on the machine Raise the armrest when operating the switches 1 Reversing Fa...

Page 65: ...ery 60 minutes the radiator cooling fan will automatically reverse direction for 30 seconds without intervention from the operator when engine rpm is above auto idle speed OFF Fan resumes normal opera...

Page 66: ...three conditions Machine is parked in a safe place with the front attachment lowered to the ground Pilot shutoff lever is in locked UP position Engine speed dial is set to slow idle An exhaust filter...

Page 67: ...e right LED will be green Press left side of SAR switch red LED to DECLINE installation 2 of software updates Press right side of SAR switch green LED to ACCEPT installation 3 of software updates For...

Page 68: ...rature and air temperature in the cab are low The air conditioner and heater unit controls the blow rate to the minimum in order to restrict cool air from flowing into the cab 2 Rotate temperature con...

Page 69: ...splay on the monitor will show the different settings each time the switch is pressed There are four different settings NOTE If lower front window becomes cloudy defroster vents should be closed Air f...

Page 70: ...3 to move between preset memory radio stations Radio display 4 on monitor shows the station and frequency setting that corresponds with each keypad button NOTE Presetting memory radio stations can als...

Page 71: ...on 1 2 MAINTENANCE IMPORTANT Avoid possible machine damage Check gauge if equipped on fire extinguisher If fire extinguisher is not fully charged recharge or replace fire extinguisher according to the...

Page 72: ...upper front window open The washer can operate with the upper front window open 1 Park machine on a solid level surface 2 Lower equipment to the ground 3 Stop engine and pull pilot shutoff lever to l...

Page 73: ...lower front window can be removed 1 While pulling in on window raise window to remove 2 Store window in rear storage area of cab behind operator s seat Install window in lower protectors 1 first 3 Sl...

Page 74: ...ition Adjusting the Mechanical Suspension Seat While sitting on seat push down on seat angle lever 1 to adjust seat to desired angle Release lever Pull up on seat fore aft handle 2 to unlock seat Slid...

Page 75: ...rest dial 8 to adjust angle of armrest Pull seat and console handle 9 up toward operator Slide entire seat and consoles to desired distance from travel pedals and levers Release handle 1 Seat Angle Le...

Page 76: ...sed 6 Not Used 7 Seat Belt Indicator 8 Fuel Gauge 9 Fuel Mark 10 Sub Meter 11 Radio Display 12 Air Conditioner Display 13 Coolant Temperature Mark 14 Coolant Temperature Gauge 15 Auxiliary Indicator 1...

Page 77: ...ark color does not change 10 Sub Meter Displays fuel consumption or breaker hours depending on what is set in the monitor For more information see Main Menu Setting Menu Sub Meter Selection in this se...

Page 78: ...position Once the engine is started the indicator will disappear unless exhaust filter auto cleaning has been disabled by the operator through the monitor When the key switch is turned to the ON posi...

Page 79: ...change various monitor and machine functions Information Menu allows operator to view operating hours maintenance items troubleshooting diagnostic trouble codes DTCs engine speed and exhaust filter a...

Page 80: ...nformation Menu At Main Menu screen 1 with Alarm List highlighted press monitor dial 2 to view generated alarms If there is more than one alarm rotate monitor dial to highlight a particular alarm Pres...

Page 81: ...nd at SERVICE soot level The warning alarm TX1086346 UN 06JAN11 Exhaust Filter Alarm will also illuminate red Immediately park machine stop the engine and a service cleaning will need to be performed...

Page 82: ...draulic oils are very cold Allow machine to warm up until indicator light disappears TX1241579 UN 11JUL17 CFCP Alarm Warning Alarm An abnormal condition has been detected Alarm will either be red or y...

Page 83: ...VISOR Remote SAR software to happen Retry programming or contact your authorized John Deere dealer TX1087190 UN 21JAN11 Unable to Program Alarm Coolant Level Alarm Check coolant level and refill coola...

Page 84: ...ntact your authorized John Deere dealer TX1086357 UN 06JAN11 Hydraulic Oil Cooling System Alarm Alternator Alarm Electrical system is abnormal Contact your authorized John Deere dealer TX1086358 UN 06...

Page 85: ...Alarm Satellite communication system is abnormal Contact your authorized John Deere dealer TX1086367 UN 06JAN11 System Failure Alarm Pilot Shutoff Lever Alarm Pilot shutoff lever system is abnormal C...

Page 86: ...nditioner menu Air Conditioner menu items include Cab recirculating air mode symbol is displayed Rotate monitor dial to highlight the cab recirculating air mode symbol Press monitor dial to turn ON th...

Page 87: ...n 7 will appear in the air conditioner display in the lower left corner of the monitor Press monitor dial again to turn OFF the air conditioner The color of the preceding square will be gray and air c...

Page 88: ...tch panel keypad 6 Rotate monitor dial to highlight Press monitor dial to seek next lower frequency station Continue to press monitor dial to seek next lower frequency station until desired station is...

Page 89: ...rusher icon will also be shown Grapple 1 grapple icon will also be shown Rotate monitor dial to highlight desired front attachment Press monitor dial to select the desired attachment for operation If...

Page 90: ...monitor dial to display Setting Menu Setting Menu items include Date and Time Attachment Name Input Auto Shutdown Auto Exhaust Filter Cleaning Sub Meter Selection Rear View Camera Monitor Display Ite...

Page 91: ...nd counterclockwise to decrement number Press monitor dial when desired month setting is reached Rotate monitor dial to highlight Day and press monitor dial backlighting turns orange Rotate monitor di...

Page 92: ...NOTE Setting Time minute increment needs to be set before enabling auto shutdown Setting Time Rotate monitor dial to highlight Setting Time and press monitor dial backlighting turns orange Rotate moni...

Page 93: ...Menu rotate monitor dial to highlight Auto Exhaust Filter Cleaning Press monitor dial to display Auto Exhaust Filter Cleaning menu NOTE When auto cleaning is disabled the color of the preceding square...

Page 94: ...l to highlight OFF Press monitor dial to turn OFF any meters Fuel Consumption Indicator Rotate monitor dial to highlight Fuel Consumption Indicator Press monitor dial to turn ON the fuel consumption i...

Page 95: ...uct Lightly wipe the surface with a wet clean cloth Never use an organic solvent The Rear View Camera Monitor menu provides the capability to turn the camera ON or OFF so the view behind the machine i...

Page 96: ...default screen 1 Manufacturer Logo 2 Operational Information TX1086332A UN 28DEC10 Manufacturer Logo TX1086333A UN 28DEC10 Operational Information Main Menu Setting Menu Brightness Adjustment The Brig...

Page 97: ...ing is changed from previous setting in lower left corner of the screen on the air conditioner display Press monitor dial again to change temperature reading back to opposite setting Press back button...

Page 98: ...bmenu if there is an actual alarm Alarm List Air Conditioner Radio Work Mode Setting Menu Information Menu At Main Menu screen 1 rotate monitor dial 2 to highlight Information Menu Press monitor dial...

Page 99: ...set breaker operating data rotate monitor dial to highlight CLEAR in the bottom right corner of screen and press monitor dial Attachment Operation Rotate monitor dial to highlight Attachment Operation...

Page 100: ...itor dial to display the following information for each item Previous Maintenance date is displayed X X h Remains XXX X h Maintenance Interval XXX X h Press monitor dial to return to previous menu wit...

Page 101: ...aust Filter Restriction Level displays a bar graph There are five segments to the bar graph to indicate the restriction status of the exhaust filter If any of the first three segments of the bar graph...

Page 102: ...e area before starting machine Clear all steps and walking surfaces Check condition of guards shields and covers Overall Machine Checks Check for worn or frayed electrical wires and loose or corroded...

Page 103: ...umed during the break in period See John Deere Break In Plus Engine Oil Section 3 1 If John Deere Break In Plus Engine Oil is not available use a 10W 30 diesel engine oil meeting one of the following...

Page 104: ...switch to OFF Wait for about 2 minutes then try again After a false start DO NOT turn key switch until engine stops 4 Turn key switch to START Release key switch will return to ON position After Star...

Page 105: ...C 4 F require an additional warmup period See Cold Weather Warmup in this section The cold weather start aid is equipped on the machine as an option Cold weather start aid is automatically activated b...

Page 106: ...e maintains 1200 rpm until hydraulic temperature reaches 2 C 35 6 F or 15 minutes have elapsed whichever comes first 2 Run engine at 1 2 speed for 5 minutes Do not run at fast or slow idle CAUTION Pre...

Page 107: ...when the travel motors 4 are to the rear of the machine If the travel motors are to the front of the machine the machine moves OPPOSITE to the direction described FORWARD TRAVEL 1 Push down on front...

Page 108: ...CAUTION Servicing machine during exhaust filter auto cleaning can result in serious personal injury Avoid exposure and skin contact with hot gases and components During exhaust filter auto cleaning th...

Page 109: ...ed UP position engine speed dial is set to slow idle Once the exhaust filter parked cleaning switch is pressed and held for 3 seconds a parked cleaning progress screen appears on monitor Progress stat...

Page 110: ...shutoff lever is in locked UP position engine speed dial is set to slow idle An exhaust filter alarm indicator 1 on the monitor will inform the operator when a parked cleaning needs to take place If t...

Page 111: ...n to operation Service ADVISOR Remote SAR Software Delivery Process Theory of Operation Service ADVISOR is a diagnostic tool used by John Deere dealers to perform diagnostics as well as updates to mac...

Page 112: ...in Menu Alarm List Section 2 2 Park machine and stop engine Installation of the software can only process if the engine is not running and pilot shutoff lever is in locked UP position NOTE Before inst...

Page 113: ...lure Alarm TX1086352 UN 06JAN11 Warning Alarm If conditions exist that will not allow the transfer of new software to happen a red unable to program alarm appears on the monitor along with a yellow wa...

Page 114: ...ncorrect installation Attaching the bucket in a reverse orientation on the hydraulic coupler is not recommended When installed in the reverse orientation the bucket or the lift hook interferes with th...

Page 115: ...lowly uncurl hydraulic coupler Verify that attachment is properly locked Reset Lock Controller CAUTION Avoid personal injury Prevent injury from hydraulic coupler movement Keep bystanders clear of mac...

Page 116: ...d NOTE The hydraulic coupler must be held over relief in order to unlock the hydraulic coupler cylinder 2 Rotate hydraulic coupler to full curl position to release supplemental lock NOTE The safety bu...

Page 117: ...d backhoe control lever patterns is installed on the right cab window Check the patterns on the label and then carefully operate the control levers to verify the pattern on machine To change the patte...

Page 118: ...e size 6 JIC male x female approximately 150 mm 6 in long is needed 4 Switch pilot line boom up A with arm in D port Switch pilot line boom down B with arm out C port 5 To view control lever patterns...

Page 119: ...screw 4 8 Turn selector lever to the standard EXCAVATOR control pattern or BACKHOE control pattern 9 Install tie band TX1086705A UN 10JAN11 Mechanical Control Lever Pattern Selector 1 EXCAVATOR Contro...

Page 120: ...ll end of machine push machine using boom and arm cylinder to help travel motors 5 Do not travel on a slope steeper than 35 Lifting CAUTION Avoid possible injury from unexpected machine movement Lifti...

Page 121: ...stop engine and relieve the pressure in the system before disconnecting or connecting hydraulic or other lines Tighten all connections before applying pressure NOTE Never loosen screw more than 2 turn...

Page 122: ...ground 3 Turn auto idle switch 1 to the A I OFF position IMPORTANT Turbocharger can be damaged if procedure to shutdown engine is not done properly 4 Run engine with engine speed dial 2 at 1 3 positi...

Page 123: ...to the A I OFF position Use slow speed operating modes and move machine carefully 1 When loading machine use bucket for support with angle of arm to boom at 90 1 IMPORTANT Prevent machine or trailer d...

Page 124: ...eck lifting capacity of crane before lifting the excavator Lift load only as high as necessary Keep all people clear of raised load NOTE The center of gravity 2 will vary depending on the kind of atta...

Page 125: ...Final Tier 4 Stage III A and B Stage IV and Stage V Engines Above 560 kW Use ONLY diesel fuel with a maximum of 500 mg kg 500 ppm sulfur content Sulfur Content for Interim Tier 4 Final Tier 4 Stage II...

Page 126: ...he risk of fire Handle fuel carefully DO NOT fill the fuel tank when engine is running DO NOT smoke while you fill the fuel tank or service the fuel system Fill the fuel tank at the end of each day s...

Page 127: ...iodiesel Use Requirements The petroleum diesel portion of all biodiesel blends must meet the requirements of ASTM D975 US or EN 590 EU commercial standard When using biodiesel fuel the fuel filter may...

Page 128: ...mation on diesel fuel analysis Fuel Filters The importance of fuel filtration cannot be overemphasized with modern fuel systems The combination of increasingly restrictive emission regulations and mor...

Page 129: ...s antigel chemistry or equivalent fuel conditioner to treat non winter grade fuel No 2D in North America during the cold weather season This generally extends operability to about 10 C 18 F below the...

Page 130: ...the finished lubricant meets the performance requirements Mixing of Lubricants In general avoid mixing different brands or types of oil Oil manufacturers blend additives in their oils to meet certain...

Page 131: ...el engine oil meeting one of the following during the first 500 hours of operation API Service Classification CE API Service Classification CD API Service Classification CC ACEA Oil Sequence E2 ACEA O...

Page 132: ...Service Category CJ 4 ACEA Oil Sequence E9 ACEA Oil Sequence E6 DO NOT use engine oil containing more than 1 0 sulfated ash 0 12 phosphorus or 0 4 sulfur Multi viscosity diesel engine oils are prefer...

Page 133: ...engine damage Reduce oil and filter service intervals by 50 when using biodiesel blends greater than B20 Oil analysis may allow longer service intervals Use only approved oil types Approved Oil Types...

Page 134: ...lic tank flushes are required when changing hydraulic oils for seasonal operation Drain and refill tank with new oil ISO32 cold ISO46 warm Operate machine to mix oil in system Drain and refill tank ag...

Page 135: ...trademark of Deere Company Pump Drive Gear Case Oil IMPORTANT This machine can use 15W 40 engine oil or 80 90 gear oil in the pump drive gear case Use oil viscosity based on the expected air temperat...

Page 136: ...M COMPLEX GREASE John Deere HD WATER RESISTANT GREASE Other greases may be used if they meet the following NLGI Performance Classification GC LB IMPORTANT Some types of grease thickener are not compat...

Page 137: ...ting ASTM D6210 requirements in a 40 60 mixture of concentrate with quality water If coolant meeting one of these specifications is unavailable use a coolant concentrate or pre mix coolant that has a...

Page 138: ...to two years or 2000 hours of operation COOL GARD is a trademark of Deere Company John Deere COOL GARD II Coolant Extender Some coolant additives gradually deplete during engine operation For COOL GAR...

Page 139: ...other coolants are used consult the coolant supplier and follow the manufacturer s recommendation for use of supplemental coolant additives The use of non recommended supplemental coolant additives ma...

Page 140: ...e engine and cooling system A simple mixture of ethylene glycol or propylene glycol and water will not give adequate protection John Deere COOL GARD II Coolant Extender is a chemically matched additiv...

Page 141: ...n of John Deere COOL GARD II Coolant Extender DO NOT add more than the recommended amount When Using Nitrite Containing Coolants Compare the test strip results to the supplemental coolant additive SCA...

Page 142: ...hours or daily 1 Periodic Maintenance Chart TX1086244A UN 27DEC10 Periodic Maintenance Chart Check the Hour Meter Regularly NOTE Hour meter display is located in the upper right corner of the monitor...

Page 143: ...switch 1 to the A I OFF position IMPORTANT Turbocharger can be damaged if procedure to shut down engine is not done properly 4 Run engine with engine speed dial 2 at 1 3 position without load for 2 m...

Page 144: ...ion 3 Tab T214860A UN 04OCT05 Access Door Hold Open Engine Cover for Service CAUTION Prevent possible injury from cover closing Unlock latch Pull open latch to unlock cover Raise the cover until the e...

Page 145: ...ed deterioration The hydraulic return filter and hydraulic oil must be replaced frequently to prevent damage to hydraulic pumps and other hydraulic components Change the hydraulic return filter and hy...

Page 146: ...ped Every 50 Hours or Weekly Drain water and sediment from fuel tank sump Drain primary fuel filter and water separator Drain auxiliary fuel filter and water separator if equipped Lubricate working to...

Page 147: ...crankcase ventilation OCV hose Every 2000 Hours Check and adjust engine valve lash Drain and refill travel gear case oil Every 5000 Hours Drain and refill hydraulic tank oil Replace hydraulic tank ve...

Page 148: ...er component of exhaust filter As Required Cab Fresh Air Filter As Required Cab Recirculating Air Filter As Required John Deere Plus 50 II Engine Oil1 27 0 L 7 2 gal 28 1 L 7 4 gal 28 1 L 7 4 gal 28 1...

Page 149: ...fill as required 1 Windshield Washer Fluid Bottle TX1086247A UN 27DEC10 Windshield Washer Fluid Bottle Check and Clean Air Cleaner Dust Unloader Valve IMPORTANT Avoid machine damage A missing damaged...

Page 150: ...13 4 15 0 in 1 Boom To Arm Angle 2 Distance T121723 UN 10JUN99 Machine Position TX1103806 UN 16DEC11 Track Sag Measurement Adjust Track Sag IMPORTANT Prevent possible damage to track components DO NO...

Page 151: ...tender does not protect against freezing Coolant extender prevents rust scale and liner cavitation NOTE Check coolant every 1000 hours or 1 year or when replacing 1 3 or more of coolant Add coolant ex...

Page 152: ...removal is performed by removing the exhaust filter from machine and having it cleaned by specialized equipment or replacing the exhaust filter Do NOT attempt to remove exhaust filter from machine Con...

Page 153: ...l is in the cross hatch area 3 It is acceptable to run the engine when the oil level is above the ADD mark AFTER THE ENGINE HAS BEEN RUN Allow the oil to drain into the oil pan for 10 minutes before c...

Page 154: ...or types of coolant Coolant manufacturers engineer their coolants to meet certain specifications and performance requirements 1 Open engine cover and check coolant level in surge tank 1 2 With engine...

Page 155: ...rnate service oils are desired the complete hydraulic system needs to be totally flushed by an authorized dealer 1 Park machine on a level surface and position machine with arm cylinder fully retracte...

Page 156: ...asis Most hydraulic couplers are supplied with a cylinder grease zerk 1 which is located on the head end of the cylinder or cylinder barrel a lock arm grease zerk 2 and a grease zerk on each side of t...

Page 157: ...spose of waste properly Close drain valve 6 Close service door and install fuel tank fill cap 1 Drain Valve T6811AJ UN 18OCT88 Machine Position TX1088020A UN 11FEB11 Drain Valve Drain Primary Fuel Fil...

Page 158: ...ter from fuel system Drain until water and sediment is removed Collect waste in a container and dispose of waste properly 3 Close drain valve 1 Auxiliary Fuel Filter and Water Separator 2 Water Separa...

Page 159: ...ten cap screws in sequence to specification Specification Cap Screw Torque 1556 N m 1148 lb ft 2 Cap screws that have turned have reduced tightness and need to be re torqued See Re Torquing Track Shoe...

Page 160: ...clean and replace completely into tube 3 Remove dipstick Oil must be in the dipstick cross hatch area 3 4 If oil is needed remove filler cap 2 and add oil 5 Check oil level 6 Install filler cap 1 Dips...

Page 161: ...k oil cover 2 NOTE Drain waste into a container Dispose of waste properly 6 After oil is cool loosen drain valve cap screw 4 for several seconds to drain water and sediment into a container Do not rem...

Page 162: ...ck clean and insert completely into tube 4 Remove dipstick 5 Oil level must be approximately halfway below the H mark Insert dipstick To add oil 1 Remove filler plug 2 2 Add oil See Pump Drive Gear Ca...

Page 163: ...in clothing and cause blindness if splashed into eyes Avoid the hazard by 1 Filling batteries in a well ventilated area 2 Wearing eye protection and rubber gloves 3 Avoiding breathing fumes when elec...

Page 164: ...CAUTION Prevent possible injury ALWAYS remove grounded battery clamp first and replace it last 3 Disconnect battery clamps grounded clamp first 4 Clean battery terminal 4 and clamps with a stiff brush...

Page 165: ...elease pressure 3 After travel gear case has cooled slowly loosen fill plug 1 to release air and relieve pressure 4 Remove check plug 2 Oil must be to bottom of hole 5 If necessary remove fill plug an...

Page 166: ...s until grease escapes from joints Lubricate every 4 hours for the first 20 hours Lubricate every 10 hours during first 30 100 hours and when working in mud and water T134954 UN 01NOV00 Four Points T1...

Page 167: ...sible injury from unexpected machine movement if controls are moved by another person Lubricating swing bearing and rotating the upperstructure must be done by one person Before lubricating swing bear...

Page 168: ...will remain in the primary fuel filter housing 6 Rotate primary fuel filter counterclockwise and remove from mounting base Remove water separator bowl from primary fuel filter Dispose of used fuel fi...

Page 169: ...ill be present in final fuel filter housing 4 Remove final fuel filter using a filter wrench Dispose of used filter properly 5 Clean filter mounting base 2 IMPORTANT DO NOT prefill fuel filters Debris...

Page 170: ...wl from auxiliary fuel filter Dispose used fuel filter properly 6 Clean filter mounting base 7 Clean and dry water separator bowl Replace if necessary 8 Install water separator bowl to new auxiliary f...

Page 171: ...ting surface on base 7 Apply thin film of oil to rubber gasket of new filter 8 Install new filter Turn filter clockwise by hand until gasket touches mounting surface 9 Tighten filter 1 2 3 4 turn more...

Page 172: ...ying debris Clear area of bystanders and wear personal protection equipment including eye protection Reduce compressed air to less than 196 kPa 1 06 bar 28 4 psi when using for cleaning purposes Use c...

Page 173: ...gal 1 Remove plug mounted on end of drain pipe to drain oil into a container Dispose of waste oil properly 2 Install plug 3 Remove filler cap 2 and add oil See Swing Gear Case and Travel Gear Case Oi...

Page 174: ...Remove spring 3 valve 5 and filter element 4 6 Remove and discard filter element and O ring 6 NOTE Remove element and inspect for metal particles and debris in bottom of filter canister Excessive amou...

Page 175: ...e button 5 2 Open right service door to access pilot oil filter 4 3 Remove filter canister 1 from head cover by turning counterclockwise 4 Clean head cover contact area 5 Remove filter element 2 and O...

Page 176: ...ch 1 Belt 2 Belt Tension Adjuster 3 Alternator 4 Crankshaft Pulley 5 Idler Pulley TX1089704 UN 21MAR11 Serpentine Belt Drain and Refill Pump Drive Gear Case Oil 1 Open right service door to access pum...

Page 177: ...se This can lead to clogging of oil passages filters and screens resulting in serious engine damage Avoid engine damage by cleaning the OCV hose at shorter intervals if operating machine in dusty cond...

Page 178: ...ear side shield 1 Latch 2 Primary Element 3 Secondary Element TX1086288A UN 28DEC10 Air Cleaner Cover Latch TX1086289A UN 28DEC10 Primary Air Cleaner Element TX1086290A UN 28DEC10 Secondary Air Cleane...

Page 179: ...Maintenance Every 1000 Hours OUT4001 0000365 19 28JUL14 1 1 Check Coolant See Check Coolant Section 3 3 3 9 7 092221 PN 179...

Page 180: ...l gear case has cooled slowly loosen fill plug 1 to release air and relieve pressure 4 Remove drain plug 3 Allow oil to drain into a container Dispose of waste oil properly 5 Wrap threads of drain plu...

Page 181: ...nd machine performance This excavator is factory filled with Super EX 46HN extended life zinc free hydraulic oil Avoid servicing this excavator with products that do not meet this specification If oil...

Page 182: ...p is not filled with oil it will be damaged when the engine is started 11 Add oil until it is between marks on sight glass Specification Suction Screen Rod 1 Length 869 mm 34 2 in Suction Screen Rod N...

Page 183: ...ith suction screen 5 3 Remove rubber pressure release button 4 Remove cap screw under the pressure release button 5 Remove hydraulic tank vent cap filter cover 2 by turning counterclockwise 6 Remove v...

Page 184: ...an radiator charge air and oil cooler fins 4 Remove surge tank cap 1 to relieve pressure Specification Cooling System Capac ity 39 7 L 10 5 gal 5 Remove cover from underside of machine to access radia...

Page 185: ...spraying fluids Shut off engine Remove filler cap only when cool enough to touch with bare hands Slowly loosen cap to relieve pressure before removing completely Remove surge tank cap to relieve pres...

Page 186: ...ion system and fuel pump Let pump run for 60 seconds to prime fuel system 3 After 60 seconds turn key switch to the OFF position 4 Turn key switch back to the ON position 5 Run engine for 5 minutes at...

Page 187: ...service a high pressure fuel pump that is not operating correctly See an authorized John Deere dealer Do Not Service Control Valves Cylinders Pumps or Motors Special tools and information are needed...

Page 188: ...acid is spilled on a person 1 Flush contacted skin with water 2 Apply baking soda or lime to contacted area to help neutralize the acid 3 Flush eyes with water for 15 30 minutes 4 Get medical attenti...

Page 189: ...Some battery chargers may also be used as a booster to start the engine Follow battery charger manufacturer s operating instruction before boosting 1 Turn the battery disconnect switch if equipped to...

Page 190: ...before boosting 1 Turn the battery disconnect switch if equipped to the OFF position 2 Ventilate the area where batteries are being charged 3 Connect positive cable to the positive terminal of one mac...

Page 191: ...gine disconnect the end of the negative cable from the machine frame Then disconnect the other end of the negative cable from the negative terminal of the booster batteries 5 Disconnect positive cable...

Page 192: ...e material from area Allow fumes to disperse at least 15 minutes before welding or heating IMPORTANT Have only a qualified welder perform this job Connect welder ground clamp close to each weld area s...

Page 193: ...cause battery malfunction This machine is equipped with a 12 volt 5 amp outlet When possible use 24 volt accessories If 12 volt accessories are added use a 24 volt to 12 volt converter Converters are...

Page 194: ...2 F21 F40 F39 F38 F37 F36 F35 F34 F33 F32 F31 TX1157166 UN 03APR14 Fuse Blocks F1 LAMP 20 Amp fuse F2 WIPER 10 Amp fuse F3 HEATER 20 Amp fuse F4 SOLENOID 20 Amp fuse F5 OPT 1 ALT 5 Amp fuse F6 OPT 2 A...

Page 195: ...use F6 OPT 2 ALT 20 Amp Fuse F7 START 5 Amp Fuse F8 ECU P1 20 Amp Fuse F9 BACK UP 10 Amp Fuse F10 CONTROLLER 5 Amp Fuse F11 TRAVEL ALARM 5 Amp Fuse F12 RADIO 5 Amp Fuse F13 LIGHTER 10 Amp Fuse F14 MON...

Page 196: ...Amp JDLink unswitched power in line fuse 1 on the yellow wire 4 To deactivate the JDLink Machine Monitoring System remove the unswitched power in line fuse 5 Install cover and cap screws 6 Close acce...

Page 197: ...the bucket tooth shank 1 Use a hammer and drift to drive out locking pin NOTE Alternate buckets may use different tooth assemblies 2 Remove tooth 3 Inspect rubber pin lock A for damage Replace if nec...

Page 198: ...pin with the FRONT mark D must face tooth tip Make sure pin is firmly engaged over tooth tip A Tooth B Tooth Tip C Pin D FRONT Mark T6879EE UN 06DEC88 Bucket Tooth Tip T7527DO UN 27JUN91 U Shaped Pin...

Page 199: ...appropriate blocking to stabilize 3 Remove nuts 4 and cap screws 3 CAUTION Prevent possible crushing injury from heavy component Use appropriate lifting device 4 Use appropriate lifting device to remo...

Page 200: ...tion Bucket Link and Arm End Play 0 5 1 5 mm 0 020 0 060 in CAUTION Prevent possible crushing injury from heavy component Use appropriate lifting device 5 Use appropriate lifting device to install buc...

Page 201: ...ink and Arm End Play 0 5 1 5 mm 0 020 0 060 in CAUTION Prevent possible crushing injury from heavy component Use appropriate lifting device 5 Use appropriate lifting device to install bucket link pin...

Page 202: ...nk pin and bucket arm pin See pin weight specification table for approximate bucket pin weights NOTE Tighten nuts against each other not against retainer Cap screw must be free to turn in hole 5 Insta...

Page 203: ...gs and carrier rollers Check Track Shoe Hardware Tracks shoes should be checked periodically for loose or missing cap screws and nuts For shoes with missing or loose cap screws and nuts remove shoes a...

Page 204: ...27 315 469 346 957 706 1051 775 1552 1145 1703 1256 1 3 8 564 416 618 456 564 416 618 456 1264 932 1386 1022 2050 1512 2248 1658 1 1 2 743 548 815 601 743 548 815 601 1665 1228 1826 1347 2699 1991 296...

Page 205: ...1139 840 1263 932 M30 932 687 1029 759 1327 979 1466 1081 1553 1145 1715 1265 M33 1258 928 1398 1031 1788 1319 1986 1465 2092 1543 2324 1714 M36 1617 1193 1789 1319 2303 1699 2548 1879 2695 1988 2982...

Page 206: ...ondition external leaks loose hardware linkage wiring prior to doing checkout The machine must be at operating temperature for many of the checks Read each check completely before performing If no pro...

Page 207: ...00003A 19 16MAY13 5 53 Horn Circuit Check 1 TX1093717 UN 29JUN11 Horn Circuit 1 Horn Button Key switch in OFF position Press horn button 1 on top of left pilot control lever YES Go to next check LISTE...

Page 208: ...ENU SET min 1 L H PUSH VOL PWR PUSH VOL PWR 2 TX1086727 UN 11JAN11 Switch Panel 50 0 h 10 00 H C AM F E 1 6 TX1086583A UN 11JAN11 Hour Meter and Fuel Gauge Screen 1 Hour Meter 2 Home Button 6 Fuel Gau...

Page 209: ...itor when the key switch is in ON position Once the engine is started the indicator will disappear unless exhaust filter auto cleaning has been disabled by the operator through the monitor When the ke...

Page 210: ...will disappear unless exhaust filter auto cleaning has been disabled by the operator through the monitor NOTE If engine coolant temperature is below 30 C 86 F engine temperature gauge needle may not...

Page 211: ...000003A 19 16MAY13 10 53 Rear Camera Check If Equipped TX1086305A UN 28DEC10 Default Screen 5 Default Screen TX1086306A UN 28DEC10 Main Menu Screen 1 Main Menu Screen TX1086272A UN 27DEC10 Switch Pan...

Page 212: ...ate monitor dial to highlight settings menu Press monitor dial LOOK Does settings menu display At settings menu rotate monitor dial to highlight rear view camera monitor Press monitor dial to display...

Page 213: ...Pedal 1 Forward 2 Reverse Push both travel levers and pedals forward 1 then release Pull both travel levers and pedals rearward 2 then release FEEL Do levers and pedals require equal effort to operat...

Page 214: ...H VOL PWR 3 TX1086747 UN 11JAN11 Switch Panel 3 Work Light Switch Turn work light switch 3 to 1st position LOOK Is monitor panel back light and base machine work light on LOOK Does switch panel illumi...

Page 215: ...r operate intermittently 8 second interval Turn windshield wiper and washer switch to second INT position LOOK Does wiper operate intermittently but faster than when in first position 5 second interva...

Page 216: ...d for more than 20 seconds or continually operated with no fluid in the washer fluid tank NOTE While wiper is being operated in INT mode when windshield wiper and washer switch is pressed wiper mode i...

Page 217: ...t window open The washer can operate with the upper front window open When closing window check that window upper left corner makes good contact with the cab Slide lock pin 1 inward then down into not...

Page 218: ...continually operated with no fluid in the washer fluid tank ACC O N S T A R T 5 9 3 8 5 4 0 2 7 1 6 OFF 2 MODE 1 A I ON A I OFF OFF OFF INT ON PUSH H L PUSH TUNE AM FM PUSH MODE PUSH MENU SET min 1 L...

Page 219: ...the engine is started the indicator will disappear unless exhaust filter auto cleaning has been disabled by the operator through the monitor YES Go to next check Start engine NO Engine oil pressure al...

Page 220: ...ge enough to operate all machine functions Turn engine speed dial 1 to L slow idle position Place pilot shutoff lever in locked UP position Slowly actuate dig and travel functions YES See your authori...

Page 221: ...d Switch 9 Fan Reversing Switch Place pilot shutoff lever in unlocked DOWN position Turn engine speed dial 1 to H fast idle position Turn auto idle switch 2 to A I off position Press blower speed swit...

Page 222: ...1 L H PUSH VOL PWR PUSH VOL PWR 1 2 3 4 TX1086753 UN 11JAN11 Switch Panel 1 Engine Speed Dial 2 Auto Idle Switch 3 Travel Mode Switch 4 Power Mode Switch Turn auto idle switch 2 to A I OFF Place pilot...

Page 223: ...ch Panel 1 Engine Speed Dial 2 Auto Idle Switch 3 Travel Speed Switch 4 Power Mode Switch Press power mode button 4 until PWR power mode is displayed on monitor Turn auto idle switch 2 to A I OFF Turn...

Page 224: ...11JAN11 Switch Panel 1 Engine Speed Dial 2 Auto Idle Switch 3 Travel Speed Switch 4 Power Mode Switch Press power mode button 4 until PWR power mode is displayed on monitor Turn auto idle switch 2 to...

Page 225: ...ngine Speed Dial 2 Auto Idle Switch 3 Travel Speed Switch 4 Power Mode Switch Turn engine speed dial 1 to H fast idle position Press power mode button 4 until H P high power mode is displayed on monit...

Page 226: ...r and Pedal Rearward CAUTION Avoid possible injury Machine will move during this check Make sure area is clear and large enough to operate machine Place pilot shutoff lever A to unlocked DOWN position...

Page 227: ...ury Machine will move during this check Make sure area is clear and large enough to operate machine NOTE Travel alarm must operate for this check Place pilot shutoff lever in unlocked DOWN position Pu...

Page 228: ...N Is air heard escaping from the pressure release button on hydraulic oil tank cover NO Replace hydraulic oil tank cover Control Lever Pattern Check Excavator Pattern 5 3 1 6 8 7 2 4 TX1093767 UN 28JU...

Page 229: ...Up 7 Bucket Load 8 Bucket Dump CAUTION Prevent possible injury from unexpected machine movement Clear all persons from the area before operating machine Turn engine speed dial to L slow idle position...

Page 230: ...on level ground Position upperstructure with boom to the front Move arm to the extended position bucket to the retracted position and bucket to arm pivot pin at same level as boom to frame pivot pin...

Page 231: ...OTE Function does not need to be fully actuated to disengage the swing park brake Slowly actuate bucket load function to disengage the swing park brake Do not hold the function over relief for more th...

Page 232: ...pproximately 300 mm 1 ft with the boom and then put a block under the track Move arm to the fully extended position Raise boom so arm to bucket pivot pin is the same height as boom to frame pivot pin...

Page 233: ...t arm cylinder then extend about 50 mm 2 in Extend bucket cylinder then retract about 50 mm 2 in Stop engine Measure amount cylinders extend or retract in 5 minutes Measure distance from bottom of buc...

Page 234: ...ntil arm tip position above ground 1 is 1 m 40 in Stop engine Measure amount cylinders extend or retract in 5 minutes Measure distance from arm tip to ground Compare measurements to specifications Dig...

Page 235: ...e swing and arm in slowly a few times before attempting to perform check to ensure bucket does not contact machine or ground Position machine as shown Turn engine speed dial 1 to H fast idle position...

Page 236: ...speed remain unchanged when actuating arm in NO See your authorized dealer Control Valve Lift Check Test TX1095449 UN 28JUN13 Control Valve Lift 1 TX1093762 UN 28JUN13 Engine Speed Dial 1 Engine Speed...

Page 237: ...PUSH VOL PWR 1 2 3 4 TX1086753 UN 11JAN11 Switch Panel 1 Engine Speed Dial 2 Auto Idle Switch 3 Travel Speed Switch 4 Power Mode Switch Turn engine speed dial 1 to H fast idle position Press power mod...

Page 238: ...Panel 1 Engine Speed Dial 2 Auto Idle Switch 3 Travel Speed Switch 4 Power Mode Switch Turn engine speed dial 1 to H fast idle position Press power mode button 4 until PWR power mode is displayed on...

Page 239: ...el 1 Engine Speed Dial 2 Auto Idle Switch 3 Travel Speed Switch 4 Power Mode Switch Turn engine speed dial 1 to H fast idle position Press power mode button 4 until PWR power mode is displayed on moni...

Page 240: ...N11 Switch Panel 1 Engine Speed Dial 2 Auto Idle Switch 3 Travel Speed Switch 4 Power Mode Switch Turn engine speed dial 1 to H fast idle position Press power mode button 4 until PWR power mode is dis...

Page 241: ...peed Switch 4 Power Mode Switch Turn engine speed dial 1 to H fast idle position Turn travel speed switch 3 to slow speed turtle mode Actuate travel function to full speed Turn travel speed switch to...

Page 242: ...osition boom so bucket height 9 is approximately 400 mm 16 in above ground ACC O N S T A R T 5 9 3 8 5 4 0 2 7 1 6 OFF 2 MODE 1 A I ON A I OFF OFF OFF INT ON PUSH H L PUSH TUNE AM FM PUSH MODE PUSH ME...

Page 243: ...ft NOTE When machine mistracks right hydraulic pump 1 circuit oil flow may be less than specification When machine mistracks left hydraulic pump 2 circuit oil flow may be less than specification Obse...

Page 244: ...11JAN11 Switch Panel 1 Engine Speed Dial 2 Auto Idle Switch 3 Travel Speed Switch 4 Power Mode Switch NOTE Machine will slow down during this test Turn engine speed dial 1 to H fast idle position Turn...

Page 245: ...ower Mode Switch Turn engine speed dial 1 to H fast idle position Turn travel speed switch 3 to fast speed rabbit mode Drive machine at full speed forward down a slope Turn in each direction LOOK Does...

Page 246: ...USH MODE PUSH MENU SET min 1 L H PUSH VOL PWR PUSH VOL PWR 1 5 2 3 4 TX1136301 UN 10MAY13 Switch Panel 1 Engine Speed Dial 2 Auto Idle Switch 3 Travel Speed Switch 4 Power Mode Switch 5 Monitor Dial T...

Page 247: ...Drive 20 m 65 ft From a Running Start check in forward and reverse with travel speed switch in FAST position Cycle Time 12 0 14 4 sec Drive 20 m 65 ft From a Running Start check in forward and revers...

Page 248: ...X1086866 UN 13JAN11 Switch Panel 5 Temperature Control Mode Switch 6 Blower Speed Switch Start engine and warm to normal operating temperature Turn temperature control mode switch 5 clockwise to maxim...

Page 249: ...TX1086866 UN 13JAN11 Switch Panel 50 0 h 10 00 H C AM F E AUTO 24 0 C FM VOL CH1 ST MHz 81 3 ECO 10 7 9 8 TX1087006 UN 17JAN11 Monitor Air Conditioner and Heater Display 5 Temperature Control Mode Sw...

Page 250: ...ir conditioner and heater are ON in manual mode LOOK Does AUTO display go OFF Turn temperature control mode switch clockwise to maximum heat position LOOK Does vent position change LOOK Does temperatu...

Page 251: ...verify to least likely more difficult to verify When diagnosing a problem use all possible means to isolate the problem to a single component or system Use the following steps to diagnose problems Ste...

Page 252: ...nections Incorrect engine oil Drain crankcase and refill with correct oil Fuel filter not installed correctly Install new filter and O ring Ensure proper O ring seal Bleed air Engine Will Not Crank Lo...

Page 253: ...and replace with quality fuel of the proper grade Air in fuel system Bleed air from fuel system Air filters restricted or dirty Clean or replace filter elements Fuel filters restricted Replace filters...

Page 254: ...e oil Drain crankcase and refill with correct oil Worn engine See your authorized dealer Engine Oil Pressure High Incorrect engine oil Drain crankcase and refill with correct oil Engine Coolant Temper...

Page 255: ...N14 4 3 Symptom Problem Solution Engine Emits Excessive White Exhaust Smoke Incorrect fuel Drain fuel tank and refill with correct fuel Cold engine Run engine until warm Exhaust filter is cracked or d...

Page 256: ...k and refill with correct oil Engine speed too slow Increase engine speed Suction screen restricted Inspect and clean Hydraulic tank cap cover Replace cap cover Hydraulic Oil Overheats Incorrect oil D...

Page 257: ...in track frame Remove and repair Slow Travel Speed Only Pilot control valve hoses pinched or kinked Inspect and correct Travel Is Jerky Engine speed too slow Increase engine speed Track sag adjustmen...

Page 258: ...Case No battery hold down clamp Replace battery and install hold down clamp Loose battery hold down clamp Replace battery and tighten hold down clamp Frozen battery Replace battery Keep batteries full...

Page 259: ...elay Charging Indicator Light On Engine Running Loose or corroded electrical connections on battery ground strap starter or alternator Inspect clean or tighten electrical connections Fuse Check CONTRO...

Page 260: ...e allowed to air dry for 30 days minimum after receipt of machine before cleaning parts or machines with high pressure Use low pressure wash operations until 30 days have elapsed 4 Wash the machine Us...

Page 261: ...acks check condition of tracks and track sag On crawler machines with non sealed and lubricated track chains apply oil to the pin to bushing joints Run machine back and forth several times 8 Park mach...

Page 262: ...ion Record Engine Serial Number NOTE Engine model and serial number may not always appear on option code label If engine model and serial number are not on the option code label see engine serial numb...

Page 263: ...er plate 1 The travel motor serial number plate 1 is located behind the travel motor cover 1 Travel Motor Serial Number Plate TX1086495A UN 04JAN11 Travel Motor Serial Number Plate left side shown Rec...

Page 264: ...86497A UN 04JAN11 Hydraulic Coupler Serial Number Plate Location TX1086500A UN 04JAN11 Hydraulic Coupler Serial Number Plate Record Hydraulic Pump Serial Number Hydraulic Pump Serial Number Hydraulic...

Page 265: ...ing system Take color photographs from several angles of each machine TS1680 UN 09DEC03 Keep Machines Secure 1 Install vandal proof devices 2 When machine is in storage Lower equipment to the ground S...

Page 266: ...RPM 202 kW Net SAE 271 hp Cooling Fan Variable Hydraulic Suction Electrical System 24 Volt Batteries 2 12 volt 320 Minutes Reserve Capacity 380GLC Drain and Refill Capacities Item Measurement Specifi...

Page 267: ...ations are in accordance with PCSA and SAE standards Except where otherwise noted these specifications are based on a machine equipped with 800 mm 32 in shoes counterweight 4 0 m 13 ft 1 in arm 1160 k...

Page 268: ...rriage Width With 700 mm shoes 3290 mm With 28 in shoes 10 ft 10 in With 800 mm shoes 3390 mm With 32 in shoes 11 ft 2 in 11 Machine Transport Height With 3200 mm Arm 3270 mm With 10 ft 6 in Arm 10 ft...

Page 269: ...ximum Cutting Height 5 Maximum Dumping Height 6 Maximum Digging Depth 7 Maximum Digging Depth flat bottom 8 Maximum Vertical Wall 9 Tail Swing Radius NOTE Specifications and design subject to change w...

Page 270: ...pth 7210 mm 23 ft 8 in 8 Maximum Vertical Wall Depth 6420 mm 21 ft 1 in 9 Tail Swing Radius Radius 3600 mm 11 ft 10 in Working Ranges equipped with a 4000 mm 13 ft 1 in Arm Item Measurement Specificat...

Page 271: ...8 430 6368 3 0 10 16 096 34 555 11 549 24 944 9351 20 278 7350 15 752 1 5 5 18 594 40 102 12 991 28 079 9789 21 041 7215 15 482 Ground Line 19 348 41 891 13 753 29 536 9562 20 554 7117 15 289 1 5 5 11...

Page 272: ...586 22 873 8725 18 928 7523 16 137 1 5 5 17 458 37 630 12 311 26 612 9704 21 034 7345 15 765 Ground Line 6730 15 403 19 133 41 379 13 503 29 220 9690 20 823 7196 15 454 1 5 5 6799 15 210 10 863 24 66...

Page 273: ...IFTING OVER SIDE Load Point Height Horizontal Distance from Centerline of Rotation m ft 1 5 5 3 0 10 4 5 15 6 0 20 7 5 25 9 0 30 4 5 15 16 888 37 963 22 921 49 377 12 721 27 357 8026 17 292 5726 12 38...

Page 274: ...8 430 6368 3 0 10 16 096 34 555 11 549 24 944 9351 20 278 7495 16 066 1 5 5 18 594 40 102 12 991 28 079 9974 21 440 7360 15 795 Ground Line 19 348 41 891 13 792 29 848 9747 20 953 7262 15 602 1 5 5 11...

Page 275: ...586 22 873 8725 18 928 7629 16 451 1 5 5 17 458 37 630 12 311 26 612 9704 21 034 7490 16 079 Ground Line 6730 15 403 19 133 41 379 13 503 29 220 9874 21 222 7341 15 767 1 5 5 6799 15 210 10 863 24 660...

Page 276: ...FTING OVER SIDE Load Point Height Horizontal Distance from Centerline of Rotation m ft 1 5 5 3 0 10 4 5 15 6 0 20 7 5 25 9 0 30 4 5 15 16 888 37 963 22 921 49 377 12 944 27 840 8177 17 618 5840 12 627...

Page 277: ...attern check 4 2 24 Backover Accidents 1 3 3 Batteries Using battery charger 4 1 4 Battery Acid burns 3 7 4 Booster batteries 4 1 6 Clean and tighten 3 3 4 Electrolyte level check 3 7 4 Explosion 3 7...

Page 278: ...3 3 Coolant Add coolant extender 3 3 3 3 9 7 Additional information 3 1 16 Check 3 3 3 3 9 7 Page Diesel engine Engine with wet sleeve cylinder liners 3 1 13 Disposing 3 1 17 Hose 3 12 1 John deere C...

Page 279: ...Disable 2 2 18 Enable 2 2 18 Cleaning types 2 3 7 Information 2 3 7 Page Natural passive cleaning 2 3 7 Parked cleaning 2 3 7 Parked cleaning procedure 2 3 9 Parked cleaning switch 2 1 7 Restriction...

Page 280: ...3 Lubrication 3 4 4 Reset lock controller 2 3 14 2 3 15 Serial number If equipped 4 5 3 Unlocking 2 3 15 Hydraulic oil Specification 3 1 10 Page Hydraulic oil tank pressurization Operational check 4 2...

Page 281: ...election 2 2 22 Work mode 2 2 14 Main Menu Alarm list 2 2 5 Setting menu Display item selection 2 2 21 Exhaust filter 2 2 18 Rear view camera monitor 2 2 20 Sub meter selection 2 2 19 Maintenance Mach...

Page 282: ...vator pattern 4 2 23 Page Control valve lift check valve 4 2 31 Cycle times check 4 2 41 Diagnostic trouble code check 4 2 1 Dig function drift 4 2 28 4 2 29 Display and clear trouble codes 4 2 1 E ec...

Page 283: ...itch Function 2 1 3 Re Torquing track shoe hardware Track shoe hardware 3 6 1 Page Rear camera Clean lens 3 3 3 Operational check 4 2 6 Rear left panel 2 1 4 Rear view camera Operation 2 2 20 Recogniz...

Page 284: ...l check 4 2 25 Swing gear case Oil drain and refill 3 9 1 Swing gear case oil Drain and refill 3 9 1 Specification 3 1 11 Swing motor serial number 4 5 2 Swing park brake and circuit drift Operational...

Page 285: ...1 Travel speed selection Operational check 4 2 36 Travel system maneuverability Operational check 4 2 40 Page Travel system tracking Operational check 4 2 37 Travel system tracking while operating a...

Page 286: ...Index Page Work light switch Function 2 1 3 Work mode indicator 2 2 1 Work site hazards Avoid 1 3 2 Page Working ranges 4 6 4 Working tool pivots Lubricate 3 5 2 Index 10 092221 PN 10...

Page 287: ...Index Index 11 092221 PN 11...

Page 288: ...Index Index 12 092221 PN 12...

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