background image

5

60706-211/J

INTRODUCTION

TESTING POLICY

Before any generator is shipped from the factory, it is fully 

checked for performance. The generator is loaded to its 

full capacity, and the voltage, current, and frequency are 

carefully checked.

Rated output of generator is based on engineering tests 

of typical units, and is subject to, and limited by, the 

temperature, altitude, fuel, and other conditions specified 

by the manufacturer of applicable engines.

PRODUCT DESCRIPTION

The package standby system is designed to automatically 

provide standby power to unattended loads during 

electrical outages. Upon interruption of normal electrical 

service, the packaged standby system electrical control 

circuits will automatically start the engine. The generator 

will produce electrical power and the Automatic Transfer 

Switch (ATS) will automatically transfer the electrical loads 

to the engine-generator set. Upon restoration of normal 

electrical service the emergency transfer switch will sense 

return of the normal commercial power. The Automatic 

Transfer Switch will transfer the load back to the normal 

commercial power source. The engine control circuits will 

begin a cool-down cycle, after which the fuel supply will be 

shut off and the engine ignition system disabled.

AUTOMATIC TRANSFER SWITCH (not included)

A wall mounted ASCO 185 Automatic Transfer Switch (ATS) 

designed for inside or outside installation is recommended. 

The transfer switch is UL1008 approved. A seven day 

electronic exerciser circuit is installed in the ATS as standard 

equipment. The ATS also contains the power failure sensing 

circuitry necessary to start and stop the engine generator 

set. The transfer switch is also equipped standard with a 3 

second start delay, and a 15 second transfer delay to allow 

the engine to warm up before transferring the load to the 

generator. When the line power is restored the ATS has 

a 5 minute transfer delay to allow the incoming utility to 

stabilize before transferring back to line power and then 

an additional 2 minute engine cool down delay before the 

engine shuts down. Read and understand the ATS owners 

manual before installing, servicing or operating the transfer 

switch.

UL Automatic Transfer Switch Sizes 

UNIT 

LINE SIDE

CONTACTOR

GENERATOR SIDE 

CONTACTOR

ULPSS8H2W 

100-400 AMPS

100-400 AMPS

The ASCO185 100-400 Amp Switches are available in single 

phase only.

ENGINE / GENERATOR

The engine generator set consists of a Briggs & Stratton 

Vanguard, twin cylinder, four cycle air cooled engine. The 

engine is factory equipped to run on LP or NG fuel. The 

engine operates at 3600 rpm and frequency regulation 

is maintained by the engine governor within 4 cycles 

variation (62.5 Hz - 58.5 Hz) from no load to rated load. The 

generator is a brushless, single bearing, direct drive, rotating 

field design. The generator is connected to the engine’s 

tapered (quill) crankshaft extension. The engine generator 

is mounted in a drip-proof enclosure for outside installation. 

Connection boxes and terminal blocks are provided for all 

customer connections (both AC output and DC control). A 

customer supplied 12 volt 500 CCA (BCI group 26) battery 

is required to complete the installation. 

NOTICE

This unit will automatically transfer if a power outage occurs 

while running in an exercise mode.

Summary of Contents for PSS8B2F

Page 1: ...o contact us concerning this unit it will help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHA...

Page 2: ...WITCH ENGINE GENERATOR SET ENGINE MAINTENANCE MAINTENANCE SCHEDULE TROUBLESHOOTING 22 OUTLINE DRAWING 23 PAD LAYOUT DRAWING 24 AC WIRING SCHEMATIC 24 AC AND DC GENERATOR SCHEMATIC 25 SOLAR CONTROL PAN...

Page 3: ...t must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back...

Page 4: ...er option derate 30 and note the circuit breaker derates to 25 Amp FUEL CONSUMPTION Natural Gas 1000 BTU FT LP Vapor 2520 BTU FT CF HR 132 63 BTU HR 132 000 158 760 GAL HR N A 1 6 Based on full load o...

Page 5: ...ment The ATS also contains the power failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 s...

Page 6: ...crankcase the first time use the dipstick A in following image to ensure that you do not over fill the crankcase The full oil level mark on the dipstick is depicted in the following image as B Oil is...

Page 7: ...satisfactory system installation The information in this manual is offered only as a guide to finalizing your installation plans WARNING PERSONAL INJURY The enclosures on these units can become very...

Page 8: ...rimary to the low pressure regulator Consult your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator t...

Page 9: ...Natural gas Ref 2 3 4 Unit off Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Starting Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz No load Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Full load Line PSI 7 11 in 4 6 oz...

Page 10: ...sh off immediately with water 3 If electrolyte contacts the eyes flush immediately and thoroughly with water Seek immediate medical attention 4 Spilled electrolyte is to be washed down with an acid ne...

Page 11: ...be fused for 15 Amps Terminal block connections have been provided in the customer connection area of the engine generator set See following diagram NOTICE The battery tender is not intended to recha...

Page 12: ...als L3 L7 The neutral leads from all three locations are connected to the isolated terminal lugs on the sidewall of the cabinet This terminal block is labeled NEUTRAL and the terminal lugs are mounted...

Page 13: ...through 9 These terminals will accept 22 14 AWG stranded wire It is recommended that you use 16 AWG for distances up to 200 feet You need to run two 2 wires from the engine generator set to the transf...

Page 14: ...y Deep Sea Electronics Model 3110 is used on this generator set See following picture and look for more information stated within this manual MANUAL OPERATION Press and release the red Stop Reset butt...

Page 15: ...hanging the exercise without a load will be discussed later Be sure that conditions are safe to do this operation BYPASS TIME DELAY Use this button to cancel the active time delay or exercise period s...

Page 16: ...art and run the exerciser must be reset after the power is restored The ASCO 185 has settings that can be changed for various applications The dipswitch options are explained in the ASCO 185 Operator...

Page 17: ...17 60706 211 J SEQUENCE OF OPERATION UTILITY FAILURE...

Page 18: ...Auxiliary inputs can be user configured and will display he message as written by the user Fail to Start The engine has not fired after the preset number of start attempts Fail to Stop The module has...

Page 19: ...The fault must be removed and the Stop Reset button pressed to reset the module The icon will appear flashing in the display MODULE DISPLAY TIMER ICON When the module is controlling the engine startin...

Page 20: ...il level must always be checked before the engine is started Refer to page 7 of this manual for instructions on checking the oil level Take care to remove any dirt or debris from around the oil plug b...

Page 21: ...ked up engine generator set 9 Defective starter fuel solenoid relays ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defe...

Page 22: ...22 60706 211 J 36 50 28 00 29 75 36 00 27 375 28 375 OUTLINE DRAWING...

Page 23: ...23 60706 211 J PAD LAYOUT DRAWING 11075 00 20 60706 211 ENGINE GENERATOR SET PAD LAYOUT...

Page 24: ...24 60706 211 J AC WIRING SCHEMATIC...

Page 25: ...25 60706 211 J 11075 00 22 60706 211 AC AND DC GENERATOR SCHEMATIC AC AND DC GENERATOR SCHEMATIC...

Page 26: ...26 60706 211 J EXTERNAL RECEPTACLE ASSEMBLY IF EQUIPPED SOLAR CONTROL PANEL IF EQUIPPED...

Page 27: ...27 60706 211 J SOLAR PANEL ASSEMBLY IF EQUIPPED...

Page 28: ...does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Engines a...

Reviews: